Axial stress & strain
- Normal stress
- σ = F/A
- Strain
- ε = ΔL/L
- Hooke’s law
- σ = E·ε
- Elongation
- ΔL = FL/(EA)
- Thermal strain
- εT = α·ΔT
Formula sheets, the key method steps for every topic and 14 practice problems, with full solutions at the back.
Find the axial strain ε in the steel bar, in microstrain (µε = 10⁻⁶).
A steel rod (diameter 30 mm, E = 200 GPa, allowable stress 250 MPa) sits inside a tube made of copper (outer diameter 120 mm, inner diameter 60 mm, E = 120 GPa, allowable stress 100 MPa). They are compressed together between rigid plates. Find the largest load Pmax.
A solid aluminium shaft is fixed at the wall and twisted by a torque T at its free end. Find the angle of twist φ of the free end, in degrees.
A hollow shaft transmits 50 kW at 300 rpm. Find the maximum shear stress τmax in the shaft.
The beam rests on a pin at A and a roller at B and overhangs B by 1 m to the free end C. It carries a point load P1 between the supports and a point load P2 at C. Find the bending moment Mx under the load P1. Use sagging moments positive and upward shear on the left face positive.
Find the bending moment Mx at the section x = 5.5 m from support A. Use sagging moments positive and upward shear on the left face positive.
A circular tube has outside diameter D = 170 mm and inside diameter d = 154 mm. Find its radius of gyration r about the horizontal centroidal axis.
A 100 mm × 240 mm plate has a rectangular cut-out 60 mm wide and 30 mm high, centred on the vertical centre line with its centre 72 mm above the bottom. Find the second moment of area Ix about the horizontal axis through the centroid.
A point has σₓ = 110 MPa, σᵧ = 90 MPa and τₓᵧ = 10 MPa (tension positive). The element is rotated 15° counter-clockwise. Find the normal stress σy′ on the faces of the rotated element that are perpendicular to the rotated y′-axis.
A point in a loaded part has σₓ = 60 MPa, σᵧ = −70 MPa and τₓᵧ = 10 MPa (tension positive). Find the shear stress τθ on a plane whose normal is rotated 30° counter-clockwise from the x-axis (positive in the same sense as τₓᵧ).
A simply supported beam carries a uniformly distributed load w over its whole span. Find the slope θA of the beam at support A, in radians.
A simply supported beam carries a uniformly distributed load w. Its deflection may not exceed span/360. Find the smallest second moment of area Ireq that meets this limit.
A column of length L made of steel is fixed at both ends. Using Euler’s formula, find its critical buckling load Pcr.
A column of length L made of steel is fixed at both ends. Find its slenderness and the critical buckling stress σcr from Euler’s formula.
Answer: ε = 1512 µε
Hooke’s law: within the elastic range σ = E·ε. Combining with σ = P/A and ε = δ/L gives δ = PL/(AE).
E for steel = 200 GPa = 200000 MPa.
Answer: Pmax = 966 kN
Two materials: in series (one after the other) every segment carries the same force and the elongations add: δ = P·Σ L/(E·A). In parallel (side by side between rigid plates) both parts shorten by the same amount, so their strains are equal: the stiffer part takes the larger share, Pi = P·EiAi/ΣEA, and σi = Ei·ε. A bar held between two rigid walls with a load at the junction is statically indeterminate: the two segments share the load in proportion to their stiffness k = EA/L.
Answer: φ = 7.015 °
Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω.
Answer: τmax = 11.86 MPa
Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω.
Answer: Mx = 64 kN·m
Method of sections: cut the beam where you want the internal forces and keep one side. The shear force V balances the vertical forces on that side, and the bending moment M balances their moments about the cut.
Equilibrium of the whole beam. The overhang load also acts about A.
Answer: Mx = 25.67 kN·m
Method of sections: cut the beam where you want the internal forces and keep one side. The shear force V balances the vertical forces on that side, and the bending moment M balances their moments about the cut.
Equilibrium of the whole beam.
Only forces left of the cut appear. A UDL portion acts as one force at the middle of that portion.
Answer: r = 57.35 mm
Second moment of area: for a rectangle about its own centroidal axis I = bh³/12, and about its base bh³/3 (parallel-axis theorem I = Ic + A·d²). A hole is handled by subtracting its I, as long as both parts share the same axis. The elastic section modulus is S = I/c, where c is the distance to the extreme fibre. The radius of gyration r = √(I/A) is the distance at which the whole area would give the same I; it is used in column buckling.
Answer: Ix = 110.6 × 10⁶ mm⁴
Sections with holes: treat a hole as a negative area. The centroid is ȳ = (A₁y₁ − A₂y₂)/(A₁ − A₂), with A₁, y₁ for the full plate and A₂, y₂ for the hole. For the second moment of area about the centroidal axis, use the parallel-axis theorem for each part and subtract the hole: I = (Ic1 + A₁d₁²) − (Ic2 + A₂d₂²), where d is the distance from each part's own centroid to the axis through ȳ. A rectangle has Ic = bh³/12 and a circle Ic = πd⁴/64.
Answer: σy′ = 86.34 MPa
Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R.
The sum of the normal stresses does not change with rotation.
Answer: τθ = −51.29 MPa
Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R.
Answer: θA = 0.005114 rad
Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition). The slope θ = dv/dx is the first integral of M/(EI); in consistent units it comes out in radians.
Work in N and mm: P in N, w in N/mm (kN/m = N/mm), L in mm, E in N/mm² (GPa × 1000), I in mm⁴.
That is 0.293°.
Answer: Ireq = 7.5 × 10⁶ mm⁴
Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition).
Answer: Pcr = 78.48 kN
Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.
A round section has the same I about every axis.
Answer: σcr = 126.3 MPa
Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.
A round section has the same I about every axis.
ExamProblems · examproblems.com/courses/mechanics-of-materials