Mechanics of Materials: cram pack

Formula sheets, the key method steps for every topic and 14 practice problems, with full solutions at the back.

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1Formulas and methods

Axial stress & strain

Normal stress
σ = F/A
Strain
ε = ΔL/L
Hooke’s law
σ = E·ε
Elongation
ΔL = FL/(EA)
Thermal strain
εT = α·ΔT

Torsion of shafts

Shear stress
τ = T·r/J
Solid shaft
J = πd⁴/32
Hollow shaft
J = π(D⁴ − d⁴)/32
Angle of twist
φ = TL/(GJ)
Power
P = T·ω = 2πnT/60

Method

  1. Find the polar moment of area: J = πd⁴/32 for a solid shaft.
  2. Shear stress at the surface: τ = T·r/J, with r the outer radius.
  3. Angle of twist: φ = TL/(GJ) in radians.
  4. If power is given, find the torque first with P = T·ω, ω = 2πn/60.

Shear force & bending moment

Shear and moment
V = ΣF on one side, M = ΣF·d on one side
Bending stress
σ = M·y/I
Rectangle
I = bh³/12
Section modulus
W = I/ymax
Simply supported, uniform load
Mmax = wL²/8

Method

  1. Find the support reactions from equilibrium of the whole beam.
  2. Cut the beam at the section you need and keep one side.
  3. Shear force: sum of the vertical forces on that side. Bending moment: sum of their moments about the cut.
  4. For the maximum moment, find where the shear force is zero.

Centroid & second moment of area

Centroid
ȳ = ΣAiyi/ΣAi
Rectangle
I = bh³/12
Parallel-axis theorem
I = Ic + A·d²
Composite section
I = Σ(Ic,i + Aidi²)

Mohr’s circle & stress transformation

Centre
C = (σx + σy)/2
Radius
R = √(((σx − σy)/2)² + τxy²)
Principal stresses
σ1,2 = C ± R
Principal direction
tan 2θp = 2τxy/(σx − σy)
Inclined plane
σθ = C + (σx − σy)/2·cos 2θ + τxy·sin 2θ

Method

  1. Calculate the centre of Mohr’s circle: C = (σx + σy)/2.
  2. Calculate the radius: R = √(((σx − σy)/2)² + τxy²).
  3. The principal stresses are C ± R and the largest in-plane shear stress is R.
  4. Angles on the circle are double the angles on the element: tan 2θp = 2τxy/(σx − σy).

Beam deflection

Point load at midspan
δ = PL³/(48EI)
Uniform load, simply supported
δ = 5wL⁴/(384EI)
Cantilever, end load
δ = PL³/(3EI)
Cantilever, uniform load
δ = wL⁴/(8EI)
Superposition
δ = δ1 + δ2

Column buckling

Euler load
Pcr = π²EI/(KL)²
Effective length factor
K = 1 pinned–pinned, 0.5 fixed–fixed, 0.7 fixed–pinned, 2 fixed–free
Critical stress
σcr = Pcr/A
Slenderness
λ = KL/r, r = √(I/A)

2Practice problems

1.Axial stress & strainMedium
Ø 20 mmSteel2.5 mP = 95 kN

Find the axial strain ε in the steel bar, in microstrain (µε = 10⁻⁶).

P = 95 kNd = 20 mmL = 2.5 mE = 200 GPa
ε = µε
2.Axial stress & strainHard
P = ?Ø30120 GPaØ120/60600 mm

A steel rod (diameter 30 mm, E = 200 GPa, allowable stress 250 MPa) sits inside a tube made of copper (outer diameter 120 mm, inner diameter 60 mm, E = 120 GPa, allowable stress 100 MPa). They are compressed together between rigid plates. Find the largest load Pmax.

rod: Ø30 mm, E = 200 GPa, σallow = 250 MPatube: Ø120/Ø60 mm, E = 120 GPa, σallow = 100 MPa
Pmax = kN
3.Torsion of shaftsMedium
T = 1000 N·md = 40 mmL = 0.8 mφ = ?

A solid aluminium shaft is fixed at the wall and twisted by a torque T at its free end. Find the angle of twist φ of the free end, in degrees.

T = 1000 N·md = 40 mmL = 0.8 mG = 26 GPa
φ = °
4.Torsion of shaftsHard
Tdo​ = 100 mm, di​ = 75 mm

A hollow shaft transmits 50 kW at 300 rpm. Find the maximum shear stress τmax in the shaft.

P = 50 kWN = 300 rpmdo = 100 mmdi = 75 mm
τmax = MPa
5.Shear force & bending momentMedium
P1​ = 75 kNP2​ = 65 kNABC2 m3 m1 m

The beam rests on a pin at A and a roller at B and overhangs B by 1 m to the free end C. It carries a point load P1 between the supports and a point load P2 at C. Find the bending moment Mx under the load P1. Use sagging moments positive and upward shear on the left face positive.

L = 6 mP1 = 75 kN at 2 mP2 = 65 kN at 6 msupports at x = 0 and x = 5 m
Mx = kN·m
6.Shear force & bending momentHard
w = 2 kN/mP = 55 kNABsection5 m0.5 m0.5 m

Find the bending moment Mx at the section x = 5.5 m from support A. Use sagging moments positive and upward shear on the left face positive.

L = 6 mP = 55 kN at 5 mw = 2 kN/m from 0 to 6 mx = 5.5 m
Mx = kN·m
7.Centroid & second moment of areaMedium
xD = 170d = 154dimensions in mm

A circular tube has outside diameter D = 170 mm and inside diameter d = 154 mm. Find its radius of gyration r about the horizontal centroidal axis.

D = 170 mmd = 154 mm
r = mm
8.Centroid & second moment of areaHard
100 mm240 mm72 mm60 × 30xIx​ = ?

A 100 mm × 240 mm plate has a rectangular cut-out 60 mm wide and 30 mm high, centred on the vertical centre line with its centre 72 mm above the bottom. Find the second moment of area Ix about the horizontal axis through the centroid.

b = 100 mmh = 240 mmcut-out: 60 × 30 mmhole centre: y = 72 mm
Ix = × 10⁶ mm⁴
9.Mohr’s circle & stress transformationMedium
σx​ = 110σy​ = 90τxy​ = 10MPa

A point has σₓ = 110 MPa, σᵧ = 90 MPa and τₓᵧ = 10 MPa (tension positive). The element is rotated 15° counter-clockwise. Find the normal stress σy′ on the faces of the rotated element that are perpendicular to the rotated y′-axis.

σx = 110 MPaσy = 90 MPaτxy = 10 MPaθ = 15°
σy′ = MPa
10.Mohr’s circle & stress transformationHard
σx​ = 60σy​ = −70τxy​ = 10MPa

A point in a loaded part has σₓ = 60 MPa, σᵧ = −70 MPa and τₓᵧ = 10 MPa (tension positive). Find the shear stress τθ on a plane whose normal is rotated 30° counter-clockwise from the x-axis (positive in the same sense as τₓᵧ).

σx = 60 MPaσy = −70 MPaτxy = 10 MPaθ = 30°
τθ = MPa
11.Beam deflectionMedium
w = 8 kN/mABθ3 m

A simply supported beam carries a uniformly distributed load w over its whole span. Find the slope θA of the beam at support A, in radians.

w = 8 kN/mL = 3 mE = 11 GPa (timber)I = 160 × 10⁶ mm⁴
θA = rad
12.Beam deflectionHard
w = 5 kN/mδL = 4 m

A simply supported beam carries a uniformly distributed load w. Its deflection may not exceed span/360. Find the smallest second moment of area Ireq that meets this limit.

w = 5 kN/mL = 4 mE = 200 GPa (steel)
Ireq = × 10⁶ mm⁴
13.Column bucklingMedium
PL = 2 md = 30 mmcross-section

A column of length L made of steel is fixed at both ends. Using Euler’s formula, find its critical buckling load Pcr.

L = 2 mE = 200 GPa (steel)d = 30 mm
Pcr = kN
14.Column bucklingHard
PL = 5 md = 80 mmcross-section

A column of length L made of steel is fixed at both ends. Find its slenderness and the critical buckling stress σcr from Euler’s formula.

L = 5 mE = 200 GPa (steel)d = 80 mm
σcr = MPa

3Solutions

1.Axial stress & strain

Answer: ε = 1512 µε

Hooke’s law: within the elastic range σ = E·ε. Combining with σ = P/A and ε = δ/L gives δ = PL/(AE).

Stress

A = π·20²/4 = 314.2 mm²
σ = P/A = 95·1000/314.2 = 302.4 MPa

Strain (Hooke’s law)

E for steel = 200 GPa = 200000 MPa.

ε = σ/E = 302.4/200000 = 0.001512 = 1512 µε

Answer

ε = 1512 µε
2.Axial stress & strain

Answer: Pmax = 966 kN

Two materials: in series (one after the other) every segment carries the same force and the elongations add: δ = P·Σ L/(E·A). In parallel (side by side between rigid plates) both parts shorten by the same amount, so their strains are equal: the stiffer part takes the larger share, Pi = P·EiAi/ΣEA, and σi = Ei·ε. A bar held between two rigid walls with a load at the junction is statically indeterminate: the two segments share the load in proportion to their stiffness k = EA/L.

Areas

Ar = π·30²/4 = 706.9 mm²
At = π(120² − 60²)/4 = 8482 mm²

Combined axial stiffness

ΣEA = 200·10³·706.9 + 120·10³·8482 = 1.159 × 10⁹ N

Governing strain

ε = min(0.00125, 0.0008333) = 0.0008333 (copper)

Largest load

Pmax = 0.0008333·1.159 × 10⁹ = 966040 N = 966 kN

Answer

Pmax = 966 kN
3.Torsion of shafts

Answer: φ = 7.015 °

Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω.

Polar second moment of area

J = π·40⁴/32 = 251327 mm⁴

Angle of twist

φ = TL/(GJ) = 1000·1000·800/(26000·251327) = 0.1224 rad
φ = 0.1224·180/π = 7.015°

Answer

φ = 7.015°
4.Torsion of shafts

Answer: τmax = 11.86 MPa

Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω.

Torque

ω = 2πN/60 = 2π·300/60 = 31.42 rad/s
T = P/ω = 50000/31.42 = 1592 N·m

Polar second moment of area

J = π(100⁴ − 75⁴)/32 = 6.711 × 10⁶ mm⁴

Maximum shear stress

τmax = T·(do/2)/J = 1.592 × 10⁶·50/6.711 × 10⁶ = 11.86 MPa

Answer

τmax = 11.86 MPa
5.Shear force & bending moment

Answer: Mx = 64 kN·m

Method of sections: cut the beam where you want the internal forces and keep one side. The shear force V balances the vertical forces on that side, and the bending moment M balances their moments about the cut.

Support reactions

Equilibrium of the whole beam. The overhang load also acts about A.

ΣMA = 0: RB·5 = 75·2 + 65·6
RB = 540/5 = 108 kN
ΣFy = 0: RA = 140 − 108 = 32 kN

Cut under P1 and keep the left part

Mx = RA·2 = 32·2 = 64 kN·m

Answer

Mx = 64 kN·m
6.Shear force & bending moment

Answer: Mx = 25.67 kN·m

Method of sections: cut the beam where you want the internal forces and keep one side. The shear force V balances the vertical forces on that side, and the bending moment M balances their moments about the cut.

Support reactions

Equilibrium of the whole beam.

UDL resultant: W = w·ℓ = 2·6 = 12 kN, acting at x̄ = 3 m
ΣMA = 0: RB·6 = 55·5 + 2·6·3
RB = 311/6 = 51.83 kN
ΣFy = 0: RA = 67 − 51.83 = 15.17 kN
w = 2 kN/mP = 55 kNABRA​ = 15.17RB​ = 51.83section5 m0.5 m0.5 m

Cut at x = 5.5 m and keep the left part

Only forces left of the cut appear. A UDL portion acts as one force at the middle of that portion.

M = RA·x − (each load left of the cut × its distance to the cut)
Mx = 15.17·5.5 − 55·(5.5 − 5) − 2·5.5·2.75 = 25.67 kN·m

Answer

Mx = 25.67 kN·m
7.Centroid & second moment of area

Answer: r = 57.35 mm

Second moment of area: for a rectangle about its own centroidal axis I = bh³/12, and about its base bh³/3 (parallel-axis theorem I = Ic + A·d²). A hole is handled by subtracting its I, as long as both parts share the same axis. The elastic section modulus is S = I/c, where c is the distance to the extreme fibre. The radius of gyration r = √(I/A) is the distance at which the whole area would give the same I; it is used in column buckling.

Net area and second moment of area

A = π(D² − d²)/4 = 4072 mm²
I = π(D⁴ − d⁴)/64 = 1.339 × 10⁷ mm⁴

Radius of gyration

r = √(I/A) = √(1.339 × 10⁷/4072) = 57.35 mm

Answer

r = 57.35 mm
8.Centroid & second moment of area

Answer: Ix = 110.6 × 10⁶ mm⁴

Sections with holes: treat a hole as a negative area. The centroid is ȳ = (A₁y₁ − A₂y₂)/(A₁ − A₂), with A₁, y₁ for the full plate and A₂, y₂ for the hole. For the second moment of area about the centroidal axis, use the parallel-axis theorem for each part and subtract the hole: I = (Ic1 + A₁d₁²) − (Ic2 + A₂d₂²), where d is the distance from each part's own centroid to the axis through ȳ. A rectangle has Ic = bh³/12 and a circle Ic = πd⁴/64.

Centroid

ȳ = (24000·120 − 1800·72)/(24000 − 1800) = 123.9 mm

Full plate about ȳ

100·240³/12 + 24000·−3.892² = 115.6 × 10⁶ mm⁴

Hole about ȳ

60·30³/12 + 1800·−51.89² = 4.982 × 10⁶ mm⁴

Subtract

Ix = 110.6 × 10⁶ mm⁴

Answer

Ix = 110.6 × 10⁶ mm⁴
9.Mohr’s circle & stress transformation

Answer: σy′ = 86.34 MPa

Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R.

Transformation equation for the y′ face

σy′ = 100 − 10·0.866 − 10·0.5 = 86.34 MPa

Check

The sum of the normal stresses does not change with rotation.

σx′ = 113.7 MPa, σx′ + σy′ = 200 = σx + σy

Answer

σy′ = 86.34 MPa
10.Mohr’s circle & stress transformation

Answer: τθ = −51.29 MPa

Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R.

Transformation equation

τθ = −65·0.866 + 10·0.5 = −51.29 MPa

Answer

τθ = −51.29 MPa
11.Beam deflection

Answer: θA = 0.005114 rad

Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition). The slope θ = dv/dx is the first integral of M/(EI); in consistent units it comes out in radians.

Consistent units

Work in N and mm: P in N, w in N/mm (kN/m = N/mm), L in mm, E in N/mm² (GPa × 1000), I in mm⁴.

w = 8 N/mm, L = 3000 mm
EI = 1.76 × 10¹² N·mm²

End slope

θA = wL³/(24EI) = 8·3000³/(24·1.76 × 10¹²) = 0.005114 rad

Answer

θA = 0.005114 rad

That is 0.293°.

12.Beam deflection

Answer: Ireq = 7.5 × 10⁶ mm⁴

Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition).

Deflection limit

δallow = L/360 = 4000/360 = 11.11 mm

Required second moment of area

I = 5wL⁴/(384·E·δallow) = 5·5·4000⁴/(384·200000·11.11) = 7.5 × 10⁶ mm⁴
Ireq = 7.5 × 10⁶ mm⁴

Answer

Ireq = 7.5 × 10⁶ mm⁴
13.Column buckling

Answer: Pcr = 78.48 kN

Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.

Smallest second moment of area

A round section has the same I about every axis.

I = πd⁴/64 = π·30⁴/64 = 39761 mm⁴

Effective length

KL = 0.5·2000 = 1000 mm

Critical load

Pcr = π²EI/(KL)² = π²·200000·39761/1000² = 78485 N = 78.48 kN

Answer

Pcr = 78.48 kN
14.Column buckling

Answer: σcr = 126.3 MPa

Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.

Smallest second moment of area

A round section has the same I about every axis.

I = πd⁴/64 = π·80⁴/64 = 2.011 × 10⁶ mm⁴

Radius of gyration and slenderness

A = 5027 mm²
r = √(I/A) = √(2.011 × 10⁶/5027) = 20 mm
KL = 0.5·5000 = 2500 mm
KL/r = 2500/20 = 125

Critical stress

σcr = π²E/(KL/r)² = π²·200000/125² = 126.3 MPa

Answer

σcr = 126.3 MPa

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