Axial stress & strain
- Normal stress
- σ = F/A
- Strain
- ε = ΔL/L
- Hooke’s law
- σ = E·ε
- Elongation
- ΔL = FL/(EA)
- Thermal strain
- εT = α·ΔT
Formula sheets, the key method steps for every topic and 14 practice problems, with full solutions at the back.
Find the axial strain ε in the copper bar, in microstrain (µε = 10⁻⁶).
A steel rod (diameter 20 mm, E = 200 GPa, allowable stress 200 MPa) sits inside a tube made of brass (outer diameter 120 mm, inner diameter 50 mm, E = 100 GPa, allowable stress 100 MPa). They are compressed together between rigid plates. Find the largest load Pmax.
A solid brass shaft is fixed at the wall and twisted by a torque T at its free end. Find the angle of twist φ of the free end, in degrees.
A solid steel shaft of diameter 30 mm is fixed at A. A torque of 100 N·m acts at B, 3 m from A, and a torque of 250 N·m in the same direction acts at the free end C, a further 0.5 m along. Find the magnitude of the angle of twist φC of end C, in degrees.
The simply supported beam carries two point loads. Find the maximum bending moment Mmax in the beam.
Find the bending moment Mx at the section x = 1.5 m from support A. Use sagging moments positive and upward shear on the left face positive.
A symmetric I-section has flanges 250 mm wide and 20 mm thick, an overall depth of 420 mm and a web 14 mm thick. Find its second moment of area Ix about the horizontal centroidal axis x.
A welded I-section has a top flange 130 × 24 mm, a web 390 mm high and 16 mm thick, and a bottom flange 250 × 22 mm (width × thickness). Find its second moment of area Ix about the horizontal axis x through its centroid.
A point has σₓ = 20 MPa and σᵧ = 0 MPa. How large can the shear stress τxy (magnitude) become before the largest principal stress reaches 75 MPa?
A point in a loaded part has σₓ = 150 MPa, σᵧ = 30 MPa and τₓᵧ = 30 MPa (tension positive). Find the normal stress σθ on a plane whose normal is rotated 35° counter-clockwise from the x-axis.
A cantilever of length L is fixed at A and carries a point load P at a distance a = 1 m from A. Find the deflection δB at the free end B.
A simply supported beam carries a point load P at b = 2.5 m from support B. Find the maximum deflection δmax of the beam.
A column of length L made of steel is pinned at both ends. Using Euler’s formula, find its critical buckling load Pcr.
A column of length L made of aluminium is fixed at the base and free at the top. Find its slenderness and the critical buckling stress σcr from Euler’s formula.
Answer: ε = 2993 µε
Hooke’s law: within the elastic range σ = E·ε. Combining with σ = P/A and ε = δ/L gives δ = PL/(AE).
E for copper = 117 GPa = 117000 MPa.
Answer: Pmax = 997.5 kN
Two materials: in series (one after the other) every segment carries the same force and the elongations add: δ = P·Σ L/(E·A). In parallel (side by side between rigid plates) both parts shorten by the same amount, so their strains are equal: the stiffer part takes the larger share, Pi = P·EiAi/ΣEA, and σi = Ei·ε. A bar held between two rigid walls with a load at the junction is statically indeterminate: the two segments share the load in proportion to their stiffness k = EA/L.
Answer: φ = 22.99 °
Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω.
Answer: φC = 10.58 °
Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω.
Sense of TC taken as positive.
Answer: Mmax = 124.5 kN·m
Method of sections: cut the beam where you want the internal forces and keep one side. The shear force V balances the vertical forces on that side, and the bending moment M balances their moments about the cut. Maximum moment: since dM/dx = V, the bending moment has its peak where the shear force passes through zero, either at a point load or inside a distributed load.
Equilibrium of the whole beam.
Keep the part left of each load.
Answer: Mx = 28.13 kN·m
Method of sections: cut the beam where you want the internal forces and keep one side. The shear force V balances the vertical forces on that side, and the bending moment M balances their moments about the cut.
Equilibrium of the whole beam.
Only forces left of the cut appear. A UDL portion acts as one force at the middle of that portion.
Answer: Ix = 464.4 × 10⁶ mm⁴
Second moment of area: for a rectangle about its own centroidal axis I = bh³/12, and about its base bh³/3 (parallel-axis theorem I = Ic + A·d²). A hole is handled by subtracting its I, as long as both parts share the same axis. The elastic section modulus is S = I/c, where c is the distance to the extreme fibre.
Both cut-outs together are (B − tw) wide and hw = H − 2tf high, and share the axis x.
Answer: Ix = 430.6 × 10⁶ mm⁴
Composite areas: split the section into rectangles. The centroid is the area-weighted average ȳ = ΣAᵢyᵢ/ΣAᵢ. The second moment of area about the centroidal axis adds each part’s own bh³/12 and its parallel-axis term A·d², where d is the distance from the part’s centroid to the overall centroid. Bending stress is σ = M·y/I.
Measure every y from the bottom edge.
Answer: τxy = 64.23 MPa
Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R.
Answer: σθ = 138.7 MPa
Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R.
Answer: δB = 2.546 mm
Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition).
Work in N and mm: P in N, w in N/mm (kN/m = N/mm), L in mm, E in N/mm² (GPa × 1000), I in mm⁴.
Deflection at the load plus the slope at the load times the remaining length.
Answer: δmax = 10.33 mm
Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition).
Work in N and mm: P in N, w in N/mm (kN/m = N/mm), L in mm, E in N/mm² (GPa × 1000), I in mm⁴.
Setting the slope in the longer segment to zero gives the position.
Answer: Pcr = 29.24 kN
Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.
A rectangle buckles about its weak axis, using the smaller dimension cubed.
Answer: σcr = 4.318 MPa
Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.
A round section has the same I about every axis.
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