Mechanics of Materials: cram pack

Formula sheets, the key method steps for every topic and 14 practice problems, with full solutions at the back.

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1Formulas and methods

Axial stress & strain

Normal stress
σ = F/A
Strain
ε = ΔL/L
Hooke’s law
σ = E·ε
Elongation
ΔL = FL/(EA)
Thermal strain
εT = α·ΔT

Torsion of shafts

Shear stress
τ = T·r/J
Solid shaft
J = πd⁴/32
Hollow shaft
J = π(D⁴ − d⁴)/32
Angle of twist
φ = TL/(GJ)
Power
P = T·ω = 2πnT/60

Method

  1. Find the polar moment of area: J = πd⁴/32 for a solid shaft.
  2. Shear stress at the surface: τ = T·r/J, with r the outer radius.
  3. Angle of twist: φ = TL/(GJ) in radians.
  4. If power is given, find the torque first with P = T·ω, ω = 2πn/60.

Shear force & bending moment

Shear and moment
V = ΣF on one side, M = ΣF·d on one side
Bending stress
σ = M·y/I
Rectangle
I = bh³/12
Section modulus
W = I/ymax
Simply supported, uniform load
Mmax = wL²/8

Method

  1. Find the support reactions from equilibrium of the whole beam.
  2. Cut the beam at the section you need and keep one side.
  3. Shear force: sum of the vertical forces on that side. Bending moment: sum of their moments about the cut.
  4. For the maximum moment, find where the shear force is zero.

Centroid & second moment of area

Centroid
ȳ = ΣAiyi/ΣAi
Rectangle
I = bh³/12
Parallel-axis theorem
I = Ic + A·d²
Composite section
I = Σ(Ic,i + Aidi²)

Mohr’s circle & stress transformation

Centre
C = (σx + σy)/2
Radius
R = √(((σx − σy)/2)² + τxy²)
Principal stresses
σ1,2 = C ± R
Principal direction
tan 2θp = 2τxy/(σx − σy)
Inclined plane
σθ = C + (σx − σy)/2·cos 2θ + τxy·sin 2θ

Method

  1. Calculate the centre of Mohr’s circle: C = (σx + σy)/2.
  2. Calculate the radius: R = √(((σx − σy)/2)² + τxy²).
  3. The principal stresses are C ± R and the largest in-plane shear stress is R.
  4. Angles on the circle are double the angles on the element: tan 2θp = 2τxy/(σx − σy).

Beam deflection

Point load at midspan
δ = PL³/(48EI)
Uniform load, simply supported
δ = 5wL⁴/(384EI)
Cantilever, end load
δ = PL³/(3EI)
Cantilever, uniform load
δ = wL⁴/(8EI)
Superposition
δ = δ1 + δ2

Column buckling

Euler load
Pcr = π²EI/(KL)²
Effective length factor
K = 1 pinned–pinned, 0.5 fixed–fixed, 0.7 fixed–pinned, 2 fixed–free
Critical stress
σcr = Pcr/A
Slenderness
λ = KL/r, r = √(I/A)

2Practice problems

1.Axial stress & strainMedium
Ø 20 mmSteel0.5 mP = 75 kN

Find the elongation δ of the steel bar under the axial load.

P = 75 kNd = 20 mmL = 0.5 mE = 200 GPa
δ = mm
2.Axial stress & strainHard
80 kN12400 mm500 mmØ30Ø40σ2​ = ?

A steel segment (diameter 30 mm, length 400 mm, E = 200 GPa) and a segment made of brass (diameter 40 mm, length 500 mm, E = 100 GPa) are joined end to end and fixed between two rigid walls. An axial load of 80 kN acts at the joint, towards segment 2. Find the magnitude of the stress σ2 in segment 2.

segment 1: steel, Ø30 mm, 400 mm, E = 200 GPasegment 2: brass, Ø40 mm, 500 mm, E = 100 GPaP = 80 kN
σ2 = MPa
3.Torsion of shaftsMedium
do​ = ?T = 250 N·m

A hollow shaft must carry a torque of 250 N·m. Its inner diameter is to be 0.6 times its outer diameter, and the shear stress must not exceed 60 MPa. Find the smallest outer diameter do.

T = 250 N·mdi/do = 0.6τallow = 60 MPa
do = mm
4.Torsion of shaftsHard
d = 25 mmT0​ = 200 N·mACBa = 2.5 mb = 1.5 m

A solid brass shaft of diameter 25 mm is fixed to rigid walls at both ends A and B. A torque of 200 N·m is applied at C, 2.5 m from A and 1.5 m from B. Find the maximum shear stress τmax in the shaft.

d = 25 mmT0 = 200 N·ma = 2.5 mb = 1.5 m
τmax = MPa
5.Shear force & bending momentMedium
w = 8 kN/mABsection3 m1 m

Find the bending moment Mx at the section x = 3 m from support A. Use sagging moments positive and upward shear on the left face positive.

L = 4 mw = 8 kN/m from 0 to 4 mx = 3 m
Mx = kN·m
6.Shear force & bending momentHard
15 kN/m35 kN55 kN10 kNABCDEFG2 m2 m2 m2 m2 m2 m

The marks A to G split the beam into six equal parts. At which mark is the bending moment largest in size, sagging or hogging? Click it in the diagram.

35 kN @ 0 m55 kN @ 12 m10 kN @ 4 m15 kN/m, 2–8 m
  1. 1A (x = 0 m)
  2. 2B (x = 2 m)
  3. 3C (x = 4 m)
  4. 4D (x = 6 m)
  5. 5E (x = 8 m)
  6. 6F (x = 10 m)
  7. 7G (x = 12 m)
7.Centroid & second moment of areaMedium
200 mm300 mm90 mmØ50xIx​ = ?

A 200 mm × 300 mm plate has a circular hole of diameter 50 mm on its vertical centre line, with its centre 90 mm above the bottom. Find the second moment of area Ix about the horizontal axis through the centroid.

b = 200 mmh = 300 mmd = 50 mmhole centre: y = 90 mm
Ix = × 10⁶ mm⁴
8.Centroid & second moment of areaHard
1202016018xM = 50 kN·mdimensions in mm

The T-section is used as a beam with the flange on top and carries a sagging bending moment of 50 kN·m. Find the bending stress σbottom at the bottom edge.

bf = 120 mmtf = 20 mmtw = 18 mmhw = 160 mmM = 50 kN·m
σbottom = MPa
9.Mohr’s circle & stress transformationMedium
σx​ = 90σy​ = −20τxy​ = −10MPa

A point in a loaded part has σₓ = 90 MPa, σᵧ = −20 MPa and τₓᵧ = −10 MPa (tension positive). Find the angle θp from the x-axis to the direction of the largest principal stress, between −90° and 90°.

σx = 90 MPaσy = −20 MPaτxy = −10 MPa
θp = °
10.Mohr’s circle & stress transformationHard
σx​ = 160σy​ = 50τxy​ = 30MPa

A point in a thin plate is in plane stress: σₓ = 160 MPa, σᵧ = 50 MPa and τₓᵧ = 30 MPa (σz = 0). The material has a yield strength of 355 MPa. Find the factor of safety n against yielding by the Tresca (maximum shear stress) criterion.

σx = 160 MPaσy = 50 MPaτxy = 30 MPaσY = 355 MPa
n =
11.Beam deflectionMedium
w = 15 kN/mP = 21 kNABδ2 m

A cantilever carries a uniformly distributed load w over its whole length and a point load P at its free end. Using superposition, find the deflection δ at the free end.

P = 21 kNw = 15 kN/mL = 2 mE = 200 GPa (steel)I = 84 × 10⁶ mm⁴
δ = mm
12.Beam deflectionHard
P = 3 kNABδ5 m3 m

A simply supported beam carries a point load P at b = 3 m from support B. Find the deflection δmid at midspan.

P = 3 kNb = 3 mL = 8 mE = 70 GPa (aluminium)I = 57 × 10⁶ mm⁴
δmid = mm
13.Column bucklingMedium
PL = 5 md = 80 mmcross-section

A column of length L made of aluminium is fixed at the base and free at the top. Using Euler’s formula, find its critical buckling load Pcr.

L = 5 mE = 70 GPa (aluminium)d = 80 mm
Pcr = kN
14.Column bucklingHard
PL = 5 md = 30 mmcross-section

A column of length L made of steel is fixed at both ends. Find its slenderness and the critical buckling stress σcr from Euler’s formula.

L = 5 mE = 200 GPa (steel)d = 30 mm
σcr = MPa

3Solutions

1.Axial stress & strain

Answer: δ = 0.5968 mm

Hooke’s law: within the elastic range σ = E·ε. Combining with σ = P/A and ε = δ/L gives δ = PL/(AE).

Stress

A = π·20²/4 = 314.2 mm²
σ = P/A = 75·1000/314.2 = 238.7 MPa

Strain (Hooke’s law)

E for steel = 200 GPa = 200000 MPa.

ε = σ/E = 238.7/200000 = 0.001194 = 1194 µε

Elongation

δ = ε·L = 0.001194·500 mm = 0.5968 mm

Answer

δ = 0.5968 mm
2.Axial stress & strain

Answer: σ2 = 26.46 MPa

Two materials: in series (one after the other) every segment carries the same force and the elongations add: δ = P·Σ L/(E·A). In parallel (side by side between rigid plates) both parts shorten by the same amount, so their strains are equal: the stiffer part takes the larger share, Pi = P·EiAi/ΣEA, and σi = Ei·ε. A bar held between two rigid walls with a load at the junction is statically indeterminate: the two segments share the load in proportion to their stiffness k = EA/L.

Stiffnesses

k₁ = 200000·706.9/400 = 353429 N/mm
k₂ = 100000·1257/500 = 251327 N/mm

Share of segment 2

F2 = 80000·251327/604757 = 33247 N

Stress

σ2 = 33247/1257 = 26.46 MPa (compression)

Answer

σ2 = 26.46 MPa
3.Torsion of shafts

Answer: do = 29 mm

Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω.

Outer diameter from the allowable stress

T = 250 N·m = 250000 N·mm
1 − k⁴ = 1 − 0.6⁴ = 0.8704
do = ∛(16T/(π·τallow·(1 − k⁴))) = ∛(16·250000/(π·60·0.8704)) = 29 mm
di = 0.6·29 = 17.4 mm

Answer

do = 29 mm

A solid shaft would need d = 27.69 mm; the hollow one is a little larger but much lighter.

4.Torsion of shafts

Answer: τmax = 40.74 MPa

Torsion of circular shafts: shear stress grows linearly from zero at the centre to τmax = T·r/J at the surface, with J = πd⁴/32 for a solid shaft and J = π(do⁴ − di⁴)/32 for a hollow one. The angle of twist is φ = TL/(GJ) in radians. Power and torque are linked by P = T·ω. When both ends are fixed, statics alone gives only TA + TB = T₀; the second equation is compatibility (equal twist of both parts at the loaded section).

Equilibrium and compatibility

TA + TB = 200
TA·a = TB·b
TA = 200·1.5/4 = 75 N·m
TB = 200·2.5/4 = 125 N·m

Maximum shear stress

The larger of the two torques governs (same diameter).

τmax = 16·125000/(π·25³) = 40.74 MPa

Answer

τmax = 40.74 MPa
5.Shear force & bending moment

Answer: Mx = 12 kN·m

Method of sections: cut the beam where you want the internal forces and keep one side. The shear force V balances the vertical forces on that side, and the bending moment M balances their moments about the cut.

Support reactions

Equilibrium of the whole beam.

UDL resultant: W = w·ℓ = 8·4 = 32 kN, acting at x̄ = 2 m
ΣMA = 0: RB·4 = 8·4·2
RB = 64/4 = 16 kN
ΣFy = 0: RA = 32 − 16 = 16 kN
w = 8 kN/mABRA​ = 16RB​ = 16section3 m1 m

Cut at x = 3 m and keep the left part

Only forces left of the cut appear. A UDL portion acts as one force at the middle of that portion.

M = RA·x − (each load left of the cut × its distance to the cut)
Mx = 16·3 − 8·3·1.5 = 12 kN·m

Answer

Mx = 12 kN·m
6.Shear force & bending moment

Answer: E (x = 8 m)

Largest bending moment: M changes slope wherever the shear force changes, so its peaks sit where the shear force crosses zero: under a point load, inside a distributed load, or over a support of an overhang. At a fixed support of a cantilever the moment is largest at the wall. Compare the size of M at those places, sagging or hogging.

Support reactions

Take moments about one support, then use the vertical force balance.

R1 = 61.67 kN, R2 = 128.3 kN

Bending moment at every mark

Sum the moments of all forces on one side of the cut. Sagging is positive, hogging negative.

MA = 0, MB = −70, MC = −46.67, MD = −103.3, ME = −220 kN·m, MF = −110, MG = 0

Answer

Mark E: ME = −220 kN·m
7.Centroid & second moment of area

Answer: Ix = 442.4 × 10⁶ mm⁴

Sections with holes: treat a hole as a negative area. The centroid is ȳ = (A₁y₁ − A₂y₂)/(A₁ − A₂), with A₁, y₁ for the full plate and A₂, y₂ for the hole. For the second moment of area about the centroidal axis, use the parallel-axis theorem for each part and subtract the hole: I = (Ic1 + A₁d₁²) − (Ic2 + A₂d₂²), where d is the distance from each part's own centroid to the axis through ȳ. A rectangle has Ic = bh³/12 and a circle Ic = πd⁴/64.

Centroid

ȳ = (60000·150 − 1963·90)/(60000 − 1963) = 152 mm

Full plate about ȳ

200·300³/12 + 60000·−2.03² = 450.2 × 10⁶ mm⁴

Hole about ȳ

π·50⁴/64 + 1963·−62.03² = 7.862 × 10⁶ mm⁴

Subtract

Ix = 442.4 × 10⁶ mm⁴

Answer

Ix = 442.4 × 10⁶ mm⁴
8.Centroid & second moment of area

Answer: σbottom = 359.3 MPa

Composite areas: split the section into rectangles. The centroid is the area-weighted average ȳ = ΣAᵢyᵢ/ΣAᵢ. The second moment of area about the centroidal axis adds each part’s own bh³/12 and its parallel-axis term A·d², where d is the distance from the part’s centroid to the overall centroid. Bending stress is σ = M·y/I.

Split into two rectangles

Measure every y from the bottom edge.

flange: Af = 120·20 = 2400 mm², yf = 160 + 20/2 = 170 mm
web: Aw = 18·160 = 2880 mm², yw = 160/2 = 80 mm

Centroid

ȳ = (Afyf + Awyw)/(Af + Aw) = (2400·170 + 2880·80)/5280 = 120.9 mm

Parallel-axis theorem

flange: 120·20³/12 + 2400·(170 − 120.9)² = 5.864 × 10⁶ mm⁴
web: 18·160³/12 + 2880·(80 − 120.9)² = 1.096 × 10⁷ mm⁴
Ix = 5.864 × 10⁶ + 1.096 × 10⁷ = 1.683 × 10⁷ mm⁴

Bending stress

The bottom edge is ȳ from the axis.

y = 120.9 mm
σ = M·y/I = 5 × 10⁷·120.9/1.683 × 10⁷ = 359.3 MPa

Answer

σbottom = 359.3 MPa
9.Mohr’s circle & stress transformation

Answer: θp = −5.152 °

Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R.

στxyCσ1​σ2​

Angle on the circle

Point x sits at an angle 2θp from the σ-axis on Mohr’s circle; the quadrant follows from the signs of σₓ − σᵧ and τₓᵧ.

2θp = atan2(2·−10, 90 − −20) = −10.3°

Angle on the element

θp = −5.152°

Answer

θp = −5.152°

Positive angles are counter-clockwise.

10.Mohr’s circle & stress transformation

Answer: n = 2.118

Plane stress transformation: on a plane rotated by θ, σ = (σₓ + σᵧ)/2 + (σₓ − σᵧ)/2·cos 2θ + τₓᵧ·sin 2θ. Mohr’s circle shows all planes at once: its centre is at C = (σₓ + σᵧ)/2 and its radius is R = √(((σₓ − σᵧ)/2)² + τₓᵧ²). The principal stresses are C ± R, and the largest in-plane shear stress is R. Yield criteria: von Mises predicts yield when σvM = √(σ₁² − σ₁σ₂ + σ₂²) reaches σY; Tresca when the absolute maximum shear stress reaches σY/2.

στxyCσ1​σ2​

Principal stresses

C = 105 MPa, R = 62.65 MPa
σ1 = 167.6 MPa, σ2 = 42.35 MPa, σ3 = 0

Tresca

σmax − σmin = 167.6 MPa
n = 355/167.6 = 2.118

Answer

n = 2.118

n > 1 means the point does not yield; Tresca is slightly more conservative than von Mises.

11.Beam deflection

Answer: δ = 5.119 mm

Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition).

Consistent units

Work in N and mm: P in N, w in N/mm (kN/m = N/mm), L in mm, E in N/mm² (GPa × 1000), I in mm⁴.

P = 21000 N, w = 15 N/mm, L = 2000 mm
EI = 1.68 × 10¹³ N·mm²

Each load on its own

δP = PL³/(3EI) = 21000·2000³/(3·1.68 × 10¹³) = 3.333 mm
δw = wL⁴/(8EI) = 15·2000⁴/(8·1.68 × 10¹³) = 1.786 mm

Add them

δ = 3.333 + 1.786 = 5.119 mm

Answer

δ = 5.119 mm
12.Beam deflection

Answer: δmid = 7.331 mm

Beam deflection: deflections come from integrating the curvature M/(EI) twice. Standard cases are tabulated, for example PL³/(3EI) for a cantilever with an end load and 5wL⁴/(384EI) for a simply supported beam under a full uniform load. Deflections from separate loads add (superposition).

Consistent units

Work in N and mm: P in N, w in N/mm (kN/m = N/mm), L in mm, E in N/mm² (GPa × 1000), I in mm⁴.

P = 3000 N, b = 3000 mm, L = 8000 mm
EI = 3.99 × 10¹² N·mm²

Midspan deflection

δmid = Pb(3L² − 4b²)/(48EI) = 3000·3000·(3·8000² − 4·3000²)/(48·3.99 × 10¹²) = 7.331 mm

Answer

δmid = 7.331 mm
13.Column buckling

Answer: Pcr = 13.89 kN

Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.

Smallest second moment of area

A round section has the same I about every axis.

I = πd⁴/64 = π·80⁴/64 = 2.011 × 10⁶ mm⁴

Effective length

KL = 2·5000 = 10000 mm

Critical load

Pcr = π²EI/(KL)² = π²·70000·2.011 × 10⁶/10000² = 13891 N = 13.89 kN

Answer

Pcr = 13.89 kN
14.Column buckling

Answer: σcr = 17.77 MPa

Euler buckling: a slender column becomes unstable at Pcr = π²EI/(KL)², where KL is the effective length: K = 1 for pinned–pinned, 2 for fixed–free, 0.7 for fixed–pinned and 0.5 for fixed–fixed. It buckles about the axis with the smallest I. The formula holds for slender columns, whose critical stress stays below the yield stress.

Smallest second moment of area

A round section has the same I about every axis.

I = πd⁴/64 = π·30⁴/64 = 39761 mm⁴

Radius of gyration and slenderness

A = 706.9 mm²
r = √(I/A) = √(39761/706.9) = 7.5 mm
KL = 0.5·5000 = 2500 mm
KL/r = 2500/7.5 = 333.3

Critical stress

σcr = π²E/(KL/r)² = π²·200000/333.3² = 17.77 MPa

Answer

σcr = 17.77 MPa

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