Axial stress & strain worksheet with answers

Free printable Axial stress & strain worksheet: 6 problems from easy to exam level, with an answer key. Print it or save it as a PDF.

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1.Easy
Ø 10 mm1.5 mP = 25 kN

A solid round bar carries an axial tensile load P. Find the normal stress σ in the bar.

P = 25 kNd = 10 mm
σ = MPa
2.Easy
100 kNØ25100 GPaØ100/70600 mmσr​ = ?

A steel rod (diameter 25 mm, E = 200 GPa) sits inside a tube made of brass (outer diameter 100 mm, inner diameter 70 mm, E = 100 GPa). Both are 600 mm long and are compressed together between rigid plates by 100 kN. Find the compressive stress σr in the rod.

P = 100 kNrod: Ø25 mm, E = 200 GPatube: Ø100/Ø70 mm, E = 100 GPaL = 600 mm
σr = MPa
3.Medium
Ø 25 mmSteel1.5 mP = 105 kN

Find the axial strain ε in the steel bar, in microstrain (µε = 10⁻⁶).

P = 105 kNd = 25 mmL = 1.5 mE = 200 GPa
ε = µε
4.Medium
Ø 25 mmBrass1.5 mP = 110 kN

Find the elongation δ of the brass bar under the axial load.

P = 110 kNd = 25 mmL = 1.5 mE = 100 GPa
δ = mm
5.Hard
P = ?Ø40120 GPaØ100/60500 mm

A steel rod (diameter 40 mm, E = 200 GPa, allowable stress 200 MPa) sits inside a tube made of copper (outer diameter 100 mm, inner diameter 60 mm, E = 120 GPa, allowable stress 70 MPa). They are compressed together between rigid plates. Find the largest load Pmax.

rod: Ø40 mm, E = 200 GPa, σallow = 200 MPatube: Ø100/Ø60 mm, E = 120 GPa, σallow = 70 MPa
Pmax = kN
6.Hard
Ø 30 mmAluminium1.5 mØ 12 mmAluminium0.5 mP = 115 kN

The stepped bar is fixed at the wall and loaded at its free end. Find the largest normal stress σmax in the bar.

P = 115 kNsegment 1: Ø30 mm, 1.5 m, aluminium (E = 70 GPa)segment 2: Ø12 mm, 0.5 m, aluminium (E = 70 GPa)
σmax = MPa

Answer key

  1. 1. σ = 318.3 MPa
  2. 2. σr = 40.1 MPa
  3. 3. ε = 1070 µε
  4. 4. δ = 3.361 mm
  5. 5. Pmax = 498.5 kN
  6. 6. σmax = 1017 MPa

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