Axial stress & strain worksheet with answers

Free printable Axial stress & strain worksheet: 6 problems from easy to exam level, with an answer key. Print it or save it as a PDF.

For teachers: free to print, copy and use in class. Every new worksheet has new values and its own answer key. A link to ExamProblems on your course page is appreciated.

Name: ____________________   Date: ____________

1.Easy
Ø 25 mm1.5 mP = 55 kN

A solid round bar carries an axial tensile load P. Find the normal stress σ in the bar.

P = 55 kNd = 25 mm
σ = MPa
2.Easy
50 kNØ40110 GPaØ120/50500 mmσr​ = ?

A steel rod (diameter 40 mm, E = 200 GPa) sits inside a tube made of bronze (outer diameter 120 mm, inner diameter 50 mm, E = 110 GPa). Both are 500 mm long and are compressed together between rigid plates by 50 kN. Find the compressive stress σr in the rod.

P = 50 kNrod: Ø40 mm, E = 200 GPatube: Ø120/Ø50 mm, E = 110 GPaL = 500 mm
σr = MPa
3.Medium
Ø 12 mmSteel2 mP = 105 kN

Find the axial strain ε in the steel bar, in microstrain (µε = 10⁻⁶).

P = 105 kNd = 12 mmL = 2 mE = 200 GPa
ε = µε
4.Medium
Ø 12 mmCopper0.5 mP = 50 kN

Find the axial strain ε in the copper bar, in microstrain (µε = 10⁻⁶).

P = 50 kNd = 12 mmL = 0.5 mE = 117 GPa
ε = µε
5.Hard
P = ?Ø40120 GPaØ100/70300 mm

A steel rod (diameter 40 mm, E = 200 GPa, allowable stress 120 MPa) sits inside a tube made of copper (outer diameter 100 mm, inner diameter 70 mm, E = 120 GPa, allowable stress 100 MPa). They are compressed together between rigid plates. Find the largest load Pmax.

rod: Ø40 mm, E = 200 GPa, σallow = 120 MPatube: Ø100/Ø70 mm, E = 120 GPa, σallow = 100 MPa
Pmax = kN
6.Hard
Ø 30 mmAluminium0.5 mØ 16 mmSteel2 mP = 70 kN

The stepped bar is fixed at the wall and loaded at its free end. Find the total elongation δ.

P = 70 kNsegment 1: Ø30 mm, 0.5 m, aluminium (E = 70 GPa)segment 2: Ø16 mm, 2 m, steel (E = 200 GPa)
δ = mm

Answer key

  1. 1. σ = 112 MPa
  2. 2. σr = 7.816 MPa
  3. 3. ε = 4642 µε
  4. 4. ε = 3779 µε
  5. 5. Pmax = 439.2 kN
  6. 6. δ = 4.189 mm

Full step-by-step solutions: practise this topic on examproblems.com.