Axial stress & strain worksheet with answers

Free printable Axial stress & strain worksheet: 6 problems from easy to exam level, with an answer key. Print it or save it as a PDF.

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1.Easy
Ø 20 mm1.5 mP = 30 kN

A solid round bar carries an axial tensile load P. Find the normal stress σ in the bar.

P = 30 kNd = 20 mm
σ = MPa
2.Easy
80 kNØ20100 GPaØ120/60800 mmσr​ = ?

A steel rod (diameter 20 mm, E = 200 GPa) sits inside a tube made of brass (outer diameter 120 mm, inner diameter 60 mm, E = 100 GPa). Both are 800 mm long and are compressed together between rigid plates by 80 kN. Find the compressive stress σr in the rod.

P = 80 kNrod: Ø20 mm, E = 200 GPatube: Ø120/Ø60 mm, E = 100 GPaL = 800 mm
σr = MPa
3.Medium
Ø 10 mmBrass1.5 mP = 10 kN

Find the axial strain ε in the brass bar, in microstrain (µε = 10⁻⁶).

P = 10 kNd = 10 mmL = 1.5 mE = 100 GPa
ε = µε
4.Medium
Ø 10 mmBrass3 mP = 110 kN

Find the elongation δ of the brass bar under the axial load.

P = 110 kNd = 10 mmL = 3 mE = 100 GPa
δ = mm
5.Hard
20 kN12400 mm300 mmØ25Ø50σ2​ = ?

A steel segment (diameter 25 mm, length 400 mm, E = 200 GPa) and a segment made of aluminium (diameter 50 mm, length 300 mm, E = 70 GPa) are joined end to end and fixed between two rigid walls. An axial load of 20 kN acts at the joint, towards segment 2. Find the magnitude of the stress σ2 in segment 2.

segment 1: steel, Ø25 mm, 400 mm, E = 200 GPasegment 2: aluminium, Ø50 mm, 300 mm, E = 70 GPaP = 20 kN
σ2 = MPa
6.Hard
Ø 40 mmCopper1.5 mØ 20 mmAluminium2 mP = 105 kN

The stepped bar is fixed at the wall and loaded at its free end. Find the largest normal stress σmax in the bar.

P = 105 kNsegment 1: Ø40 mm, 1.5 m, copper (E = 117 GPa)segment 2: Ø20 mm, 2 m, aluminium (E = 70 GPa)
σmax = MPa

Answer key

  1. 1. σ = 95.49 MPa
  2. 2. σr = 17.56 MPa
  3. 3. ε = 1273 µε
  4. 4. δ = 42.02 mm
  5. 5. σ2 = 6.633 MPa
  6. 6. σmax = 334.2 MPa

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