Axial stress & strain worksheet with answers

Free printable Axial stress & strain worksheet: 6 problems from easy to exam level, with an answer key. Print it or save it as a PDF.

For teachers: free to print, copy and use in class. Every new worksheet has new values and its own answer key. A link to ExamProblems on your course page is appreciated.

Name: ____________________   Date: ____________

1.Easy
Ø 12 mm2 mP = 65 kN

A solid round bar carries an axial tensile load P. Find the normal stress σ in the bar.

P = 65 kNd = 12 mm
σ = MPa
2.Easy
50 kNØ20100 GPaØ120/70300 mmσr​ = ?

A steel rod (diameter 20 mm, E = 200 GPa) sits inside a tube made of brass (outer diameter 120 mm, inner diameter 70 mm, E = 100 GPa). Both are 300 mm long and are compressed together between rigid plates by 50 kN. Find the compressive stress σr in the rod.

P = 50 kNrod: Ø20 mm, E = 200 GPatube: Ø120/Ø70 mm, E = 100 GPaL = 300 mm
σr = MPa
3.Medium
300 kNØ30100 GPaØ100/70300 mmδ = ?

A steel rod (diameter 30 mm, E = 200 GPa) sits inside a tube made of brass (outer diameter 100 mm, inner diameter 70 mm, E = 100 GPa). Both are 300 mm long and are compressed together between rigid plates by 300 kN. Find the shortening δ.

P = 300 kNrod: Ø30 mm, E = 200 GPatube: Ø100/Ø70 mm, E = 100 GPaL = 300 mm
δ = mm
4.Medium
Ø 16 mmSteel1 mP = 105 kN

Find the axial strain ε in the steel bar, in microstrain (µε = 10⁻⁶).

P = 105 kNd = 16 mmL = 1 mE = 200 GPa
ε = µε
5.Hard
Ø 35 mmCopper1.5 mØ 16 mmAluminium1 mP = 60 kN

The stepped bar is fixed at the wall and loaded at its free end. Find the total elongation δ.

P = 60 kNsegment 1: Ø35 mm, 1.5 m, copper (E = 117 GPa)segment 2: Ø16 mm, 1 m, aluminium (E = 70 GPa)
δ = mm
6.Hard
Ø 25 mmBrass0.5 mØ 12 mmSteel1.5 mP = 40 kN

The stepped bar is fixed at the wall and loaded at its free end. Find the largest normal stress σmax in the bar.

P = 40 kNsegment 1: Ø25 mm, 0.5 m, brass (E = 100 GPa)segment 2: Ø12 mm, 1.5 m, steel (E = 200 GPa)
σmax = MPa

Answer key

  1. 1. σ = 574.7 MPa
  2. 2. σr = 12.36 MPa
  3. 3. δ = 0.1661 mm
  4. 4. ε = 2611 µε
  5. 5. δ = 5.063 mm
  6. 6. σmax = 353.7 MPa

Full step-by-step solutions: practise this topic on examproblems.com.