Axial stress & strain worksheet with answers

Free printable Axial stress & strain worksheet: 6 problems from easy to exam level, with an answer key. Print it or save it as a PDF.

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1.Easy
50 kNØ25110 GPaØ120/50800 mmσr​ = ?

A steel rod (diameter 25 mm, E = 200 GPa) sits inside a tube made of bronze (outer diameter 120 mm, inner diameter 50 mm, E = 110 GPa). Both are 800 mm long and are compressed together between rigid plates by 50 kN. Find the compressive stress σr in the rod.

P = 50 kNrod: Ø25 mm, E = 200 GPatube: Ø120/Ø50 mm, E = 110 GPaL = 800 mm
σr = MPa
2.Easy
Ø 20 mm0.5 mP = 60 kN

A solid round bar carries an axial tensile load P. Find the normal stress σ in the bar.

P = 60 kNd = 20 mm
σ = MPa
3.Medium
Ø 12 mmBrass3 mP = 60 kN

Find the axial strain ε in the brass bar, in microstrain (µε = 10⁻⁶).

P = 60 kNd = 12 mmL = 3 mE = 100 GPa
ε = µε
4.Medium
Ø 10 mmAluminium0.5 mP = 70 kN

Find the axial strain ε in the aluminium bar, in microstrain (µε = 10⁻⁶).

P = 70 kNd = 10 mmL = 0.5 mE = 70 GPa
ε = µε
5.Hard
Ø 25 mmSteel1.5 mØ 12 mmCopper2 mP = 100 kN

The stepped bar is fixed at the wall and loaded at its free end. Find the total elongation δ.

P = 100 kNsegment 1: Ø25 mm, 1.5 m, steel (E = 200 GPa)segment 2: Ø12 mm, 2 m, copper (E = 117 GPa)
δ = mm
6.Hard
P = ?Ø30100 GPaØ80/60400 mm

A steel rod (diameter 30 mm, E = 200 GPa, allowable stress 200 MPa) sits inside a tube made of brass (outer diameter 80 mm, inner diameter 60 mm, E = 100 GPa, allowable stress 50 MPa). They are compressed together between rigid plates. Find the largest load Pmax.

rod: Ø30 mm, E = 200 GPa, σallow = 200 MPatube: Ø80/Ø60 mm, E = 100 GPa, σallow = 50 MPa
Pmax = kN

Answer key

  1. 1. σr = 8.879 MPa
  2. 2. σ = 191 MPa
  3. 3. ε = 5305 µε
  4. 4. ε = 12732 µε
  5. 5. δ = 16.64 mm
  6. 6. Pmax = 180.6 kN

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