Axial stress & strain worksheet with answers

Free printable Axial stress & strain worksheet: 6 problems from easy to exam level, with an answer key. Print it or save it as a PDF.

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1.Easy
Ø 16 mm0.5 mP = 80 kN

A solid round bar carries an axial tensile load P. Find the normal stress σ in the bar.

P = 80 kNd = 16 mm
σ = MPa
2.Easy
150 kNØ3070 GPaØ100/70300 mmσr​ = ?

A steel rod (diameter 30 mm, E = 200 GPa) sits inside a tube made of aluminium (outer diameter 100 mm, inner diameter 70 mm, E = 70 GPa). Both are 300 mm long and are compressed together between rigid plates by 150 kN. Find the compressive stress σr in the rod.

P = 150 kNrod: Ø30 mm, E = 200 GPatube: Ø100/Ø70 mm, E = 70 GPaL = 300 mm
σr = MPa
3.Medium
Ø 12 mmAluminium3 mP = 45 kN

Find the axial strain ε in the aluminium bar, in microstrain (µε = 10⁻⁶).

P = 45 kNd = 12 mmL = 3 mE = 70 GPa
ε = µε
4.Medium
Ø 20 mmCopper0.5 mP = 80 kN

Find the elongation δ of the copper bar under the axial load.

P = 80 kNd = 20 mmL = 0.5 mE = 117 GPa
δ = mm
5.Hard
40 kN12400 mm500 mmØ25Ø40σ2​ = ?

A steel segment (diameter 25 mm, length 400 mm, E = 200 GPa) and a segment made of brass (diameter 40 mm, length 500 mm, E = 100 GPa) are joined end to end and fixed between two rigid walls. An axial load of 40 kN acts at the joint, towards segment 2. Find the magnitude of the stress σ2 in segment 2.

segment 1: steel, Ø25 mm, 400 mm, E = 200 GPasegment 2: brass, Ø40 mm, 500 mm, E = 100 GPaP = 40 kN
σ2 = MPa
6.Hard
Ø 35 mmBrass0.5 mØ 20 mmAluminium0.5 mP = 20 kN

The stepped bar is fixed at the wall and loaded at its free end. Find the total elongation δ.

P = 20 kNsegment 1: Ø35 mm, 0.5 m, brass (E = 100 GPa)segment 2: Ø20 mm, 0.5 m, aluminium (E = 70 GPa)
δ = mm

Answer key

  1. 1. σ = 397.9 MPa
  2. 2. σr = 71.13 MPa
  3. 3. ε = 5684 µε
  4. 4. δ = 1.088 mm
  5. 5. σ2 = 16.1 MPa
  6. 6. δ = 0.5587 mm

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