Gears & gear trains worksheet with answers

Free printable Gears & gear trains worksheet: 6 problems from easy to exam level, with an answer key. Print it or save it as a PDF.

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1.Easy
N = 15, m = 1.5 mm

A gear with 15 teeth and a module of 1.5 mm turns at 500 rpm. Find the pitch-line velocity v of its teeth.

N = 15m = 1.5 mmn = 500 rpm
v = m/s
2.Easy
N1​ = 50N2​ = 24

A driving gear with 50 teeth turns at 900 rpm and meshes with a gear with 24 teeth. Find the speed n2 of the driven gear.

N1 = 50N2 = 24n1 = 900 rpm
n2 = rpm
3.Medium
N1​ = 45N2​ = 80

A 1.1 kW motor running at 2900 rpm drives a pinion with 45 teeth, which meshes with a gear with 80 teeth. The gear pair has an efficiency of 98%. Find the torque T1 on the motor shaft.

P = 1.1 kWn1 = 2900 rpmN1 = 45N2 = 80η = 98%
T1 = N·m
4.Medium
N1​ = 40N2​ = 48

A 4 kW motor running at 1440 rpm drives a pinion with 40 teeth, which meshes with a gear with 48 teeth. Ignore losses. Find the output torque T2 on the gear shaft.

P = 4 kWn1 = 1440 rpmN1 = 40N2 = 48η = 100%
T2 = N·m
5.Hard
A = 30B = 36C = 18D = 45

In a compound gear train, gear A (30 teeth) on the input shaft turning at 1440 rpm drives gear B (36 teeth). Gear C (18 teeth) is fixed to the same shaft as B and drives gear D (45 teeth) on the output shaft. Find the output speed nout.

nin = 1440 rpmA = 30B = 36C = 18D = 45
nout = rpm
6.Hard
A = 48B = 60C = 32D = 40

In a compound gear train, gear A (48 teeth) on the input shaft turning at 2900 rpm drives gear B (60 teeth). Gear C (32 teeth) is fixed to the same shaft as B and drives gear D (40 teeth) on the output shaft. Find the output speed nout.

nin = 2900 rpmA = 48B = 60C = 32D = 40
nout = rpm

Answer key

  1. 1. v = 0.589 m/s
  2. 2. n2 = 1875 rpm
  3. 3. T1 = 3.622 N·m
  4. 4. T2 = 31.83 N·m
  5. 5. nout = 480 rpm
  6. 6. nout = 1856 rpm

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