Gears & gear trains worksheet with answers

Free printable Gears & gear trains worksheet: 6 problems from easy to exam level, with an answer key. Print it or save it as a PDF.

For teachers: free to print, copy and use in class. Every new worksheet has new values and its own answer key. A link to ExamProblems on your course page is appreciated.

Name: ____________________   Date: ____________

1.Easy
d1​ = 100 mmd2​ = 250 mm2880 rpmn2​ = ?

A motor turning at 2880 rpm drives a 100 mm pulley. A belt connects it to a 250 mm pulley. Assuming no slip, find the speed n2 of the driven pulley.

n1 = 2880 rpmd1 = 100 mmd2 = 250 mm
n2 = rpm
2.Easy
d1​ = 160 mmd2​ = 400 mm2880 rpmn2​ = ?

A motor turning at 2880 rpm drives a 160 mm pulley. A belt connects it to a 400 mm pulley. Assuming no slip, find the speed n2 of the driven pulley.

n1 = 2880 rpmd1 = 160 mmd2 = 400 mm
n2 = rpm
3.Medium
d1​ = 200 mmd2​ = 250 mm1440 rpmn2​ = ?

A 200 mm pulley at 1440 rpm drives a 250 mm pulley by a belt with 2 % slip. Find the speed n2 of the driven pulley.

n1 = 1440 rpmd1 = 200 mmd2 = 250 mms = 2 %
n2 = rpm
4.Medium
N1​ = 12N2​ = 80

A 2.2 kW motor running at 1450 rpm drives a pinion with 12 teeth, which meshes with a gear with 80 teeth. The gear pair has an efficiency of 95%. Find the torque T1 on the motor shaft.

P = 2.2 kWn1 = 1450 rpmN1 = 12N2 = 80η = 95%
T1 = N·m
5.Hard
d1​ = 200 mmd2​ = 450 mm720 rpmC = 500 mmθ = ?

An open belt connects a 200 mm pulley and a 450 mm pulley whose centres are 500 mm apart. Find the angle of wrap θ on the smaller pulley, in degrees.

d1 = 200 mmd2 = 450 mmC = 500 mm
θ = °
6.Hard
A = 12B = 32C = 15D = 48

In a compound gear train, gear A (12 teeth) on the input shaft turning at 1500 rpm drives gear B (32 teeth). Gear C (15 teeth) is fixed to the same shaft as B and drives gear D (48 teeth) on the output shaft. Find the output speed nout.

nin = 1500 rpmA = 12B = 32C = 15D = 48
nout = rpm

Answer key

  1. 1. n2 = 1152 rpm
  2. 2. n2 = 1152 rpm
  3. 3. n2 = 1129 rpm
  4. 4. T1 = 14.49 N·m
  5. 5. θ = 151 °
  6. 6. nout = 175.8 rpm

Full step-by-step solutions: practise this topic on examproblems.com.