Gears & gear trains worksheet with answers

Free printable Gears & gear trains worksheet: 6 problems from easy to exam level, with an answer key. Print it or save it as a PDF.

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1.Easy
N1​ = 60N2​ = 16

A driving gear with 60 teeth turns at 3000 rpm and meshes with a gear with 16 teeth. Find the speed n2 of the driven gear.

N1 = 60N2 = 16n1 = 3000 rpm
n2 = rpm
2.Easy
d1​ = 120 mmd2​ = 500 mm960 rpmv = ?

A 120 mm pulley turns at 960 rpm. Find the belt speed v in m/s.

d1 = 120 mmn1 = 960 rpm
v = m/s
3.Medium
d1​ = 200 mmd2​ = 500 mm720 rpmn2​ = ?

A 200 mm pulley at 720 rpm drives a 500 mm pulley by a belt with 4 % slip. Find the speed n2 of the driven pulley.

n1 = 720 rpmd1 = 200 mmd2 = 500 mms = 4 %
n2 = rpm
4.Medium
N1​ = 25N2​ = 72

A 1.5 kW motor running at 1500 rpm drives a pinion with 25 teeth, which meshes with a gear with 72 teeth. The gear pair has an efficiency of 96%. Find the output torque T2 on the gear shaft.

P = 1.5 kWn1 = 1500 rpmN1 = 25N2 = 72η = 96%
T2 = N·m
5.Hard
A = 16B = 25C = 18D = 30

In a compound gear train, gear A (16 teeth) on the input shaft turning at 3000 rpm drives gear B (25 teeth). Gear C (18 teeth) is fixed to the same shaft as B and drives gear D (30 teeth) on the output shaft. Find the output speed nout.

nin = 3000 rpmA = 16B = 25C = 18D = 30
nout = rpm
6.Hard
A = 30B = 72C = 20D = 45

In a compound gear train, gear A (30 teeth) on the input shaft turning at 960 rpm drives gear B (72 teeth). Gear C (20 teeth) is fixed to the same shaft as B and drives gear D (45 teeth) on the output shaft. Find the output speed nout.

nin = 960 rpmA = 30B = 72C = 20D = 45
nout = rpm

Answer key

  1. 1. n2 = 11250 rpm
  2. 2. v = 6.032 m/s
  3. 3. n2 = 276.5 rpm
  4. 4. T2 = 26.4 N·m
  5. 5. nout = 1152 rpm
  6. 6. nout = 177.8 rpm

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