Gears & gear trains worksheet with answers

Free printable Gears & gear trains worksheet: 6 problems from easy to exam level, with an answer key. Print it or save it as a PDF.

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1.Easy
N1​ = 24N2​ = ?

A pinion with 24 teeth is driven at 2400 rpm. The driven gear must turn at 1920 rpm. How many teeth N2 must the driven gear have?

N1 = 24n1 = 2400 rpmn2 = 1920 rpm
N2 =
2.Easy
N1​ = 30N2​ = 80

A driving gear with 30 teeth turns at 720 rpm and meshes with a gear with 80 teeth. Find the speed n2 of the driven gear.

N1 = 30N2 = 80n1 = 720 rpm
n2 = rpm
3.Medium
N1​ = 45N2​ = 80

A 2.2 kW motor running at 2900 rpm drives a pinion with 45 teeth, which meshes with a gear with 80 teeth. The gear pair has an efficiency of 96%. Find the output torque T2 on the gear shaft.

P = 2.2 kWn1 = 2900 rpmN1 = 45N2 = 80η = 96%
T2 = N·m
4.Medium
N1​ = 15N2​ = 80

A 7.5 kW motor running at 2900 rpm drives a pinion with 15 teeth, which meshes with a gear with 80 teeth. The gear pair has an efficiency of 98%. Find the torque T1 on the motor shaft.

P = 7.5 kWn1 = 2900 rpmN1 = 15N2 = 80η = 98%
T1 = N·m
5.Hard
d1​ = 150 mmd2​ = 200 mm1450 rpmC = 600 mmθ = ?

An open belt connects a 150 mm pulley and a 200 mm pulley whose centres are 600 mm apart. Find the angle of wrap θ on the smaller pulley, in degrees.

d1 = 150 mmd2 = 200 mmC = 600 mm
θ = °
6.Hard
Ns​ = 15ring fixedNp​ = 15nc​ = ?

In a planetary gear set the sun gear has 15 teeth and each planet gear has 15 teeth. The ring gear is held fixed and the sun is driven at 1200 rpm. Find the speed nc of the planet carrier.

Ns = 15Np = 15ns = 1200 rpm
nc = rpm

Answer key

  1. 1. N2 = 30
  2. 2. n2 = 270 rpm
  3. 3. T2 = 12.36 N·m
  4. 4. T1 = 24.7 N·m
  5. 5. θ = 175.2 °
  6. 6. nc = 300 rpm

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