Gears & gear trains worksheet with answers

Free printable Gears & gear trains worksheet: 6 problems from easy to exam level, with an answer key. Print it or save it as a PDF.

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1.Easy
d1​ = 100 mmd2​ = 250 mm1500 rpmn2​ = ?

A motor turning at 1500 rpm drives a 100 mm pulley. A belt connects it to a 250 mm pulley. Assuming no slip, find the speed n2 of the driven pulley.

n1 = 1500 rpmd1 = 100 mmd2 = 250 mm
n2 = rpm
2.Easy
d1​ = 100 mmd2​ = 300 mm960 rpmn2​ = ?

A motor turning at 960 rpm drives a 100 mm pulley. A belt connects it to a 300 mm pulley. Assuming no slip, find the speed n2 of the driven pulley.

n1 = 960 rpmd1 = 100 mmd2 = 300 mm
n2 = rpm
3.Medium
d1​ = 160 mmd2​ = 500 mm1450 rpmn2​ = ?

A 160 mm pulley at 1450 rpm drives a 500 mm pulley by a belt with 2 % slip. Find the speed n2 of the driven pulley.

n1 = 1450 rpmd1 = 160 mmd2 = 500 mms = 2 %
n2 = rpm
4.Medium
Nw​ = 48z = 2, 960 rpm

A worm with 2 start(s) turns at 960 rpm and drives a worm wheel with 48 teeth. Find the speed nw of the wheel.

z = 2Nw = 48n = 960 rpm
nw = rpm
5.Hard
d1​ = 120 mmd2​ = 400 mm960 rpmC = 800 mmθ = ?

An open belt connects a 120 mm pulley and a 400 mm pulley whose centres are 800 mm apart. Find the angle of wrap θ on the smaller pulley, in degrees.

d1 = 120 mmd2 = 400 mmC = 800 mm
θ = °
6.Hard
Ns​ = 16nr​ = ?Np​ = 24carrier fixed

In a planetary gear set the sun gear has 16 teeth and each planet gear has 24 teeth. The planet carrier is held fixed and the sun is driven at 900 rpm. Find the speed nr of the ring gear (magnitude).

Ns = 16Np = 24ns = 900 rpm
nr = rpm

Answer key

  1. 1. n2 = 600 rpm
  2. 2. n2 = 320 rpm
  3. 3. n2 = 454.7 rpm
  4. 4. nw = 40 rpm
  5. 5. θ = 159.8 °
  6. 6. nr = 225 rpm

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