Heat exchangers (LMTD) worksheet with answers

Free printable Heat exchangers (LMTD) worksheet: 6 problems from easy to exam level, with an answer key. Print it or save it as a PDF.

For teachers: free to print, copy and use in class. Every new worksheet has new values and its own answer key. A link to ExamProblems on your course page is appreciated.

Name: ____________________   Date: ____________

1.Easy
lengthT105 °C75 °C?25 °CΔT₁ΔT₂counter-flow

Hot oil (1.5 kg/s, cp = 2.3 kJ/(kg·K)) cools from 105 to 75 °C in a counter-flow exchanger. It heats 3 kg/s of water (cp = 4.18 kJ/(kg·K)) that enters at 25 °C. No heat is lost to the surroundings. Find the water outlet temperature Tc,out.

ṁh = 1.5 kg/scp,h = 2.3 kJ/(kg·K)Th: 105 → 75 °Cṁc = 3 kg/scp,c = 4.18 kJ/(kg·K)Tc,in = 25 °C
Tc,out = °C
2.Easy
lengthT130 °C30 °C90 °C10 °CΔT₁ΔT₂counter-flow

In a counter-flow heat exchanger the hot fluid cools from 130 to 30 °C while the cold fluid heats from 10 to 90 °C. Find the log-mean temperature difference ΔTlm.

Th: 130 → 30 °CTc: 10 → 90 °C
ΔTlm = K
3.Medium
lengthT105 °C20 °C55 °CΔT₁ΔT₂condensing steam

In a condenser, steam condenses at a constant 105 °C on the outside of the tubes. Cooling water (2 kg/s, cp = 4.18 kJ/(kg·K)) flows through the tubes and heats from 20 to 55 °C. The overall heat transfer coefficient is 2500 W/(m²·K). Find the heat transfer area A needed.

Ts = 105 °Cṁ = 2 kg/scp = 4.18 kJ/(kg·K)Tc: 20 → 55 °CU = 2500 W/(m²·K)
A = m²
4.Medium
lengthT125 °C105 °C70 °C30 °CΔT₁ΔT₂counter-flow

A shell-and-tube heat exchanger (one shell pass, two tube passes) must transfer 390 kW. The hot fluid cools from 125 to 105 °C and the cold fluid heats from 30 to 70 °C. The LMTD correction factor for this arrangement is F = 0.92, and U = 800 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 390 kWF = 0.92U = 800 W/(m²·K)Th: 125 → 105 °CTc: 30 → 70 °C
A = m²
5.Hard
lengthT100 °C35 °C34.44 °C15 °CΔT₁ΔT₂counter-flow

Hot oil (0.5 kg/s, cp = 2.5 kJ/(kg·K)) cools from 100 to 35 °C in a counter-flow exchanger. It heats 1 kg/s of water (cp = 4.18 kJ/(kg·K)) that enters at 15 °C. With U = 800 W/(m²·K), find the heat transfer area A needed.

ṁh = 0.5 kg/scp,h = 2.5 kJ/(kg·K)Th: 100 → 35 °Cṁc = 1 kg/scp,c = 4.18 kJ/(kg·K)Tc,in = 15 °CU = 800 W/(m²·K)
A = m²
6.Hard
lengthT155 °C105 °C?15 °CΔT₁ΔT₂counter-flow

In a counter-flow double-pipe heat exchanger, hot oil (0.2 kg/s, cp = 2.3 kJ/(kg·K)) flows in the inner tube and cools from 155 to 105 °C. Water (0.8 kg/s, cp = 4.18 kJ/(kg·K)) in the annulus enters at 15 °C. The inner tube has a diameter of 20 mm, and U = 400 W/(m²·K) is based on this diameter. Find the tube length L needed.

ṁh = 0.2 kg/scp,h = 2.3 kJ/(kg·K)Th: 155 → 105 °Cṁc = 0.8 kg/sTc,in = 15 °CD = 20 mmU = 400 W/(m²·K)
L = m

Answer key

  1. 1. Tc,out = 33.25 °C
  2. 2. ΔTlm = 28.85 K
  3. 3. A = 1.774 m²
  4. 4. A = 8.217 m²
  5. 5. A = 2.647 m²
  6. 6. L = 8.308 m

Full step-by-step solutions: practise this topic on examproblems.com.