Heat exchangers (LMTD) worksheet with answers

Free printable Heat exchangers (LMTD) worksheet: 6 problems from easy to exam level, with an answer key. Print it or save it as a PDF.

For teachers: free to print, copy and use in class. Every new worksheet has new values and its own answer key. A link to ExamProblems on your course page is appreciated.

Name: ____________________   Date: ____________

1.Easy
lengthT120 °C80 °C55 °C25 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger has a heat transfer area of 5 m² and an overall heat transfer coefficient of 200 W/(m²·K). The hot fluid cools from 120 to 80 °C and the cold fluid heats from 25 to 55 °C. Find the heat transfer rate Q̇.

A = 5 m²U = 200 W/(m²·K)Th: 120 → 80 °CTc: 25 → 55 °C
Q̇ = kW
2.Easy
lengthT115 °C70 °C90 °C10 °CΔT₁ΔT₂counter-flow

In a counter-flow heat exchanger the hot fluid cools from 115 to 70 °C while the cold fluid heats from 10 to 90 °C. Find the log-mean temperature difference ΔTlm.

Th: 115 → 70 °CTc: 10 → 90 °C
ΔTlm = K
3.Medium
lengthT100 °C85 °C60 °C25 °CΔT₁ΔT₂counter-flow

A shell-and-tube heat exchanger (one shell pass, two tube passes) must transfer 300 kW. The hot fluid cools from 100 to 85 °C and the cold fluid heats from 25 to 60 °C. The LMTD correction factor for this arrangement is F = 0.9, and U = 500 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 300 kWF = 0.9U = 500 W/(m²·K)Th: 100 → 85 °CTc: 25 → 60 °C
A = m²
4.Medium
lengthT140 °C30 °C65 °CΔT₁ΔT₂condensing steam

In a condenser, steam condenses at a constant 140 °C on the outside of the tubes. Cooling water (0.5 kg/s, cp = 4.18 kJ/(kg·K)) flows through the tubes and heats from 30 to 65 °C. The overall heat transfer coefficient is 2000 W/(m²·K). Find the heat transfer area A needed.

Ts = 140 °Cṁ = 0.5 kg/scp = 4.18 kJ/(kg·K)Tc: 30 → 65 °CU = 2000 W/(m²·K)
A = m²
5.Hard
lengthT85 °C55 °C27.99 °C25 °CΔT₁ΔT₂counter-flow

Hot oil (0.5 kg/s, cp = 2.5 kJ/(kg·K)) cools from 85 to 55 °C in a counter-flow exchanger. It heats 3 kg/s of water (cp = 4.18 kJ/(kg·K)) that enters at 25 °C. With U = 200 W/(m²·K), find the heat transfer area A needed.

ṁh = 0.5 kg/scp,h = 2.5 kJ/(kg·K)Th: 85 → 55 °Cṁc = 3 kg/scp,c = 4.18 kJ/(kg·K)Tc,in = 25 °CU = 200 W/(m²·K)
A = m²
6.Hard
lengthT140 °C60 °C15 °C?ΔT₁ΔT₂parallel flow

In a parallel-flow double-pipe heat exchanger, hot oil (0.3 kg/s, cp = 2.3 kJ/(kg·K)) flows in the inner tube and cools from 140 to 60 °C. Water (0.5 kg/s, cp = 4.18 kJ/(kg·K)) in the annulus enters at 15 °C. The inner tube has a diameter of 32 mm, and U = 200 W/(m²·K) is based on this diameter. Find the tube length L needed.

ṁh = 0.3 kg/scp,h = 2.3 kJ/(kg·K)Th: 140 → 60 °Cṁc = 0.5 kg/sTc,in = 15 °CD = 32 mmU = 200 W/(m²·K)
L = m

Answer key

  1. 1. Q̇ = 59.86 kW
  2. 2. ΔTlm = 39.98 K
  3. 3. A = 13.52 m²
  4. 4. A = 0.4002 m²
  5. 5. A = 4.457 m²
  6. 6. L = 49.17 m

Full step-by-step solutions: practise this topic on examproblems.com.