Reactor sizing (CSTR & PFR) worksheet with answers

Free printable Reactor sizing (CSTR & PFR) worksheet: 6 problems from easy to exam level, with an answer key. Print it or save it as a PDF.

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1.Easy
V = ?, k = 0.1 min⁻¹Q = 100 L/minX = 95%

A first-order liquid-phase reaction A → B with k = 0.1 min⁻¹ is carried out in a continuous stirred-tank reactor (CSTR) fed at 100 L/min. The density is constant and the reactor is at steady state. Find the reactor volume V in litres for 95% conversion of A.

Q = 100 L/mink = 0.1 min⁻¹X = 95%
V = L
2.Easy
V = ?, k = 0.25 min⁻¹Q = 40 L/minX = 90%

A first-order liquid-phase reaction A → B with k = 0.25 min⁻¹ is carried out in a continuous stirred-tank reactor (CSTR) fed at 40 L/min. The density is constant and the reactor is at steady state. Find the reactor volume V in litres for 90% conversion of A.

Q = 40 L/mink = 0.25 min⁻¹X = 90%
V = L
3.Medium
Q = 25 L/minCA0​ = 0.5 mol/LCA​ = ?V = 500 L, k = 0.08 min⁻¹

A liquid-phase first-order reaction A → B (k = 0.08 min⁻¹) runs in a 500 L plug-flow reactor (PFR). The feed enters at 25 L/min with CA0 = 0.5 mol/L. The density is constant and the reactor is at steady state. Find the outlet concentration CA.

V = 500 LQ = 25 L/mink = 0.08 min⁻¹CA0 = 0.5 mol/L
CA = mol/L
4.Medium
QX = 85%same Q, k and X as the CSTR

A first-order liquid-phase reaction must reach 85% conversion. How many times larger must a CSTR be than a PFR for the same feed rate, rate constant and conversion? Find the ratio VCSTR/VPFR.

X = 85%first order, same k and Q
VCSTR/VPFR =
5.Hard
V = 1000 LQ = 40 L/minX = ?

A first-order liquid-phase reaction (k = 0.5 min⁻¹) runs in a 1000 L CSTR fed at 40 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 1000 LQ = 40 L/mink = 0.5 min⁻¹
X = %
6.Hard
Q = 80 L/minX = ?V = 500 L

A first-order liquid-phase reaction (k = 0.25 min⁻¹) runs in a 500 L plug-flow reactor (PFR) fed at 80 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 500 LQ = 80 L/mink = 0.25 min⁻¹
X = %

Answer key

  1. 1. V = 19000 L
  2. 2. V = 1440 L
  3. 3. CA = 0.1009 mol/L
  4. 4. VCSTR/VPFR = 2.987
  5. 5. X = 92.59 %
  6. 6. X = 79.04 %

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