FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1700 kg/h · 5% NaOHStream 2ṁ₂ = ? · 40% NaOHProduct15% NaOH

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 15% NaOH? Find ṁ2.

ṁ1 = 700 kg/hx1 = 5 %x2 = 40 %x3 = 15 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F1900 kg/h · 15% saltProduct P60% saltVapour W (pure water)W = ? kg/h

An evaporator concentrates a salt solution by boiling off pure water. Find the water evaporated W in kg/h.

F = 1900 kg/hxF = 15 %xP = 60 %
W = kg/h
3.Energy balanceMedium
hot sidecold sidelight oil · 170 °C140 °Cwater · 10 °Ct = ? °C

Hot light oil cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 2.5 kg/scp,h = 2.1 kJ/(kg·K)Th: 170 → 140 °Cṁc = 2 kg/scp,c = 4.18 kJ/(kg·K)tin = 10 °C
tout = °C
4.Energy balanceHard
hot sidecold sideethanol · 180 °C90 °Cwater · 20 °C60 °C · ṁ = ?5% lost

Hot ethanol heats water in an exchanger that loses 5% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 0.5 kg/scp,h = 2.44 kJ/(kg·K)Th: 180 → 90 °Ct: 20 → 60 °Ccp,c = 4.18 kJ/(kg·K)loss = 5 %
ṁc = kg/s
5.Ideal gas lawMedium
170 g of O₂V = 50 LT = 60 °CP = ?

A tank of 50 L contains 170 g of O₂ at 60 °C. Treat it as an ideal gas and find the pressure P.

m = 170 gM = 32 g/molV = 50 LT = 60 °CR = 8.314 J/(mol·K)
P = kPa
6.Ideal gas lawHard
State 1State 2

A fixed amount of N₂ goes from 200 kPa, 10 L, 40 °C to 350 kPa and 120 °C. Find the new volume V2.

P1 = 200 kPaV1 = 10 LT1 = 40 °CP2 = 350 kPaT2 = 120 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(NH3​)m(NH3​)÷ M(X)× 2/ν× M(NH3​)

12 g of N2 and 8 g of H2 react according to N2 + 3H2 → 2NH3. What mass m of NH3 can form?

M(N2) = 28.02M(H2) = 2.016M(NH3) = 17.03 g/mol
m = g
8.StoichiometryHard
m(C6​H12​O6​)n(C6​H12​O6​)n(CO2​)m(CO2​)÷ M(C6​H12​O6​)× 2/1× M(CO2​)

In the reaction C6H12O6 → 2C2H5OH + 2CO2, 30 g of C6H12O6 reacts completely (the other reactants are in excess) and 10.26 g of CO2 is collected. Find the percent yield Y.

M(C6H12O6) = 180.16 g/molM(CO2) = 44.01 g/molactual: 10.26 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.250.250C−x−x+2xE0.25 − x0.25 − x2x

0.25 mol/L of H₂ and 0.25 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 9. Find the equilibrium concentration [HI].

[H₂]₀ = [I₂]₀ = 0.25 mol/LKc = 9
[HI] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.500C−x+x+xE0.5 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.1 at the reaction temperature. A container starts with 0.5 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 0.5 mol/LKc = 0.1
[PCl5] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Aluminiumm = 50 gT = 190 °Cc = 0.897 J/(g·°C)Waterm = 100 gT = 23 °Cc = 4.18 J/(g·°C)

A 50 g block of aluminium (c = 0.897 J/(g·°C)) at 190 °C is dropped into 100 g of water (c = 4.18 J/(g·°C)) at 23 °C in an insulated cup. Find the final temperature Tf.

mmetal = 50 gcmetal = 0.897 J/(g·°C)Tmetal = 190 °Cmwater = 100 gTwater = 23 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H250 g C2​H6​2C2​H6​ + 7O₂reactants4CO₂ + 6H₂O(l)productsq = ?

Use the standard enthalpies of formation to find the heat q released when 250 g of C2H6 (M = 30.07 g/mol) burns completely: 2C2H6 + 7O₂ → 4CO₂ + 6H₂O(l). Give q as a positive number.

ΔH°f(C2H6) = −84.7 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
q = kJ
13.Reaction kineticsMedium
t (min)X (%)t = ?90%

A first-order reaction in a batch reactor has k = 0.08 min⁻¹. How long does it take to reach 90% conversion? Find t.

k = 0.08 min⁻¹X = 90 %
t = min
14.Reaction kineticsHard
CA0​ (mol/L)r (mol/(L·s))run 10.10.02run 20.41.28n = ?

Two experiments measure the initial rate of A → products. With CA0 = 0.1 mol/L the rate is 0.02 mol/(L·s); with CA0 = 0.4 mol/L it is 1.28 mol/(L·s). Find the reaction order n with respect to A.

CA0,1 = 0.1 mol/Lr1 = 0.02 mol/(L·s)CA0,2 = 0.4 mol/Lr2 = 1.28 mol/(L·s)
n =
15.Reactor sizing (CSTR & PFR)Medium
Q = 10 L/minX = 85%V = ?, k = 0.08 min⁻¹

A first-order liquid-phase reaction A → B with k = 0.08 min⁻¹ is carried out in a plug-flow reactor (PFR) fed at 10 L/min. The density is constant and the reactor is at steady state. Find the reactor volume V in litres for 85% conversion of A.

Q = 10 L/mink = 0.08 min⁻¹X = 85%
V = L
16.Reactor sizing (CSTR & PFR)Hard
V = 150 LV = 150 LQ = 5 L/minX = ?

A first-order liquid-phase reaction (k = 0.1 min⁻¹) runs in two equal CSTRs in series, each of 150 L. The feed rate is 5 L/min, the density is constant and the reactors are at steady state. Find the overall conversion X in percent.

V = 150 L (×2)Q = 5 L/mink = 0.1 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT140 °C95 °C105 °C20 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 50 kW. The hot fluid cools from 140 to 95 °C and the cold fluid heats from 20 to 105 °C. The overall heat transfer coefficient is 1500 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 50 kWU = 1500 W/(m²·K)Th: 140 → 95 °CTc: 20 → 105 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT105 °C60 °C49.76 °C25 °CΔT₁ΔT₂counter-flow

Hot oil (1.5 kg/s, cp = 2.3 kJ/(kg·K)) cools from 105 to 60 °C in a counter-flow exchanger. It heats 1.5 kg/s of water (cp = 4.18 kJ/(kg·K)) that enters at 25 °C. With U = 1500 W/(m²·K), find the heat transfer area A needed.

ṁh = 1.5 kg/scp,h = 2.3 kJ/(kg·K)Th: 105 → 60 °Cṁc = 1.5 kg/scp,c = 4.18 kJ/(kg·K)Tc,in = 25 °CU = 1500 W/(m²·K)
A = m²
19.Heat conductionMedium
Concrete, k = 1.4150 mmExpanded polystyrene, k = 0.03525 mm21 °C10 °CTi​ = ?Q̇

A wall is made of 150 mm of concrete and 25 mm of expanded polystyrene, with an area of 6 m². The outer faces are at 21 °C and 10 °C. Find the temperature Ti at the interface between the two layers.

L1 = 150 mm, k1 = 1.4 W/(m·K)L2 = 25 mm, k2 = 0.035 W/(m·K)A = 6 m²T1 = 21 °CT3 = 10 °C
Ti = °C
20.Heat conductionHard
Mineral wool, k = 0.04250 mmWood, k = 0.17100 mmroom 22 °Coutside -6 °CTs​ = ?Q̇

A wall of 250 mm mineral wool and 100 mm wood separates a room at 22 °C from outside air at -6 °C. The convection coefficients are 8 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 20 m². Find the temperature Ts of the inside surface of the wall.

L1 = 250 mm, k1 = 0.04 W/(m·K)L2 = 100 mm, k2 = 0.17 W/(m·K)A = 20 m²hi = 8 W/(m²·K)ho = 20 W/(m²·K)Troom = 22 °CTout = -6 °C
Ts = °C
21.Pipe friction & head lossMedium
V = 2 m/sD = 200 mmL = 100 mf = 0.02

Water (ρ = 1000 kg/m³) flows at 2 m/s through a horizontal pipe, 100 m long, with an inside diameter of 200 mm. Use the Darcy friction factor f = 0.02 and g = 9.81 m/s². Find the pressure drop Δp over the pipe in kPa.

V = 2 m/sL = 100 mD = 200 mmf = 0.02ρ = 1000 kg/m³
Δp = kPa
22.Pipe friction & head lossHard
K = 2Δz = 39 mL = 500 m, D = 250 mm, f = 0.0152× bend (K = 0.3)

Two open reservoirs are joined by a pipe 500 m long with an inside diameter of 250 mm and a Darcy friction factor f = 0.015. The water surface of the upper reservoir is 39 m above that of the lower one. The minor losses are a square-edged entrance (K = 0.5), 2 bends (K = 0.3 each), a valve (K = 2) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². Find the flow rate Q in L/s.

Δz = 39 mL = 500 mD = 250 mmf = 0.015Kentrance = 0.5Kbend = 0.3 (×2)Kvalve = 2Kexit = 1.0
Q = L/s
23.Pumps & pump powerMedium
PQ = 25 L/sH = 58 m

In a test, a pump delivers 25 L/s of water (ρ = 1000 kg/m³) against a head of 58 m while its shaft takes 17.8 kW. Use g = 9.81 m/s². Find the pump efficiency η in percent.

Q = 25 L/sH = 58 mPshaft = 17.8 kWg = 9.81 m/s²
η = %
24.Pumps & pump powerHard
100 kPa (gauge)PQ = 50 L/sΔz = 16 mL = 200 m, D = 150 mm, f = 0.02, ΣK = 8

A pump moves 50 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 16 m higher. The pipe is 200 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.02; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². The upper tank is closed and the air above its water is at a gauge pressure of 100 kPa. Find the head H the pump must add.

Q = 50 L/sΔz = 16 mL = 200 mD = 150 mmf = 0.02ΣK = 8ptank = 100 kPa
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 280 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
NaOH: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 700·(5 − 15)/(15 − 40) = 280 kg/h

Answer

ṁ2 = 280 kg/h
2.Mass balance

Answer: W = 1425 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 1900·15/60 = 475 kg/h

Total balance

W = F − P = 1900 − 475 = 1425 kg/h

Answer

W = 1425 kg/h
3.Energy balance

Answer: tout = 28.84 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 2.5·2.1·(170 − 140) = 157.5 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 10 + 157.5/(2·4.18) = 28.84 °C

Answer

tout = 28.84 °C
4.Energy balance

Answer: ṁc = 0.6239 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 0.5·2.44·(180 − 90) = 109.8 kW

Heat that reaches the water

Qc = (1 − 0.05)·109.8 = 104.3 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 104.3/(4.18·40) = 0.6239 kg/s

Answer

ṁc = 0.6239 kg/s
5.Ideal gas law

Answer: P = 294.3 kPa

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = m/M = 170/32 = 5.313 mol
T = 60 + 273.15 = 333.1 K

Pressure

P = nRT/V = 5.313·8.314·333.1/0.05 = 294.3 kPa

Answer

P = 294.3 kPa
6.Ideal gas law

Answer: V2 = 7.174 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 313.1 K, T2 = 393.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 10·(200/350)·(393.1/313.1) = 7.174 L

Answer

V2 = 7.174 L
7.Stoichiometry

Answer: m = 14.59 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(N2) = 12/28.02 = 0.4283 mol
n(H2) = 8/2.016 = 3.968 mol

Limiting reactant

0.4283/1 = 0.4283, 3.968/3 = 1.323 → N2

Mass of product

n(NH3) = 0.4283·2 = 0.8565 mol
m = 0.8565·17.03 = 14.59 g

Answer

m = 14.59 g
8.Stoichiometry

Answer: Y = 70 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(C6H12O6) = 30/180.16 = 0.1665 mol
m = 0.1665·2/1·44.01 = 14.66 g

Percent yield

Y = 10.26/14.66·100 = 70%

Answer

Y = 70%
9.Chemical equilibrium

Answer: [HI] = 0.3 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

9 = (2x)²/(0.25 − x)²

Take the square root

3 = 2x/(0.25 − x) → x = 0.25·3/(2 + 3) = 0.15 mol/L

Equilibrium concentration

[HI] = 2x = 0.3 mol/L

Answer

[HI] = 0.3 mol/L
10.Chemical equilibrium

Answer: [PCl5] = 0.3209 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.1 = x²/(0.5 − x) → x² + 0.1·x − 0.05 = 0

Solve the quadratic

x = (−0.1 + √(0.1² + 4·0.05))/2 = 0.1791 mol/L

Equilibrium concentration

[PCl₅] = 0.5 − 0.1791 = 0.3209 mol/L

Answer

[PCl5] = 0.3209 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 39.18 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

50·0.897·(190 − Tf) = 100·4.18·(Tf − 23)

Solve for the final temperature

Tf = (44.85·190 + 418·23)/(44.85 + 418) = 39.18 °C

Answer

Tf = 39.18 °C
12.Calorimetry & enthalpy

Answer: q = 12967 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [4·(−393.5) + 6·(−285.8)] − [2·(−84.7) + 7·0] = −3119 kJ

Heat for the given mass

n = 250/30.07 = 8.314 mol
q = n·|ΔH°/2| = 8.314·1560 = 12967 kJ

Answer

q = 12967 kJ
13.Reaction kinetics

Answer: t = 28.78 min

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Conversion and concentration

C/C0 = 1 − X = 0.1

Solve for the time

t = −ln(1 − X)/k = −ln(0.1)/0.08 = 28.78 min

Answer

t = 28.78 min
14.Reaction kinetics

Answer: n = 3

Method of initial rates: for r = k·Cⁿ, comparing two runs that differ only in the starting concentration removes k: r₂/r₁ = (C₂/C₁)ⁿ. Doubling C doubles the rate for first order and quadruples it for second order.

Ratios

r2/r1 = 1.28/0.02 = 64
C2/C1 = 0.4/0.1 = 4

Order

n = ln(64)/ln(4) = 3

Answer

n = 3
15.Reactor sizing (CSTR & PFR)

Answer: V = 237.1 L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = ln(1/(1 − 0.85))/0.08 = 1.897/0.08 = 23.71 min

Volume

V = Q·τ = 10·23.71 = 237.1 L

Answer

V = 237.1 L
16.Reactor sizing (CSTR & PFR)

Answer: X = 93.75 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 150/5 = 30 min, kτ = 0.1·30 = 3

Conversion

C1/CA0 = 1/(1 + kτ) = 1/(1 + 3) = 0.25
C2/CA0 = 1/(1 + kτ)² = 0.0625
X = 1 − 0.0625 = 93.75%

Answer

X = 93.75%
17.Heat exchangers (LMTD)

Answer: A = 0.6351 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 140 − 105 = 35 K
ΔT₂ = Th,out − Tc,in = 95 − 20 = 75 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (35 − 75)/ln(35/75) = 52.48 K

Area

A = Q̇/(U·ΔTlm) = 50000/(1500·52.48) = 0.6351 m²

Answer

A = 0.6351 m²
18.Heat exchangers (LMTD)

Answer: A = 2.334 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = ṁhcp,h(Th,in − Th,out) = 1.5·2.3·45 = 155.3 kW
Tc,out = 25 + 155.3/(1.5·4.18) = 49.76 °C

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 105 − 49.76 = 55.24 K
ΔT₂ = Th,out − Tc,in = 60 − 25 = 35 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (55.24 − 35)/ln(55.24/35) = 44.35 K

Area

A = Q̇/(U·ΔTlm) = 155250/(1500·44.35) = 2.334 m²

Answer

A = 2.334 m²
19.Heat conduction

Answer: Ti = 19.57 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (150/1000)/(1.4·6) = 0.01786 K/W
R2 = L2/(k2A) = (25/1000)/(0.035·6) = 0.119 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 11/0.1369 = 80.35 W

Interface temperature

The temperature drops across the first layer by Q̇·R₁.

Ti = T1 − Q̇·R1 = 21 − 80.35·0.01786 = 19.57 °C

Answer

Ti = 19.57 °C
20.Heat conduction

Answer: Ts = 21.5 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(8·20) = 0.00625 K/W
R1 = L1/(k1A) = (250/1000)/(0.04·20) = 0.3125 K/W
R2 = L2/(k2A) = (100/1000)/(0.17·20) = 0.02941 K/W
Ro = 1/(hoA) = 1/(20·20) = 0.0025 K/W
ΣR = 0.3507 K/W

Heat loss

Q̇ = (22 − (-6))/0.3507 = 79.85 W
Ts = Troom − Q̇·Ri = 22 − 79.85·0.00625 = 21.5 °C

Answer

Ts = 21.5 °C
21.Pipe friction & head loss

Answer: Δp = 20 kPa

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Head loss

hf = f·(L/D)·V²/(2g) = 0.02·(100/0.2)·2²/(2·9.81) = 2.039 m

Pressure drop

The pipe is horizontal and the velocity does not change, so the energy equation reduces to Δp = ρ·g·hf.

Δp = ρ·g·hf = 1000·9.81·2.039 = 20000 Pa = 20 kPa

Answer

Δp = 20 kPa
22.Pipe friction & head loss

Answer: Q = 232.5 L/s

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Loss coefficients

f·L/D = 0.015·500/0.25 = 30
ΣK = 0.5 + 2·0.3 + 2 + 1.0 = 4.1

Energy equation

Both surfaces are open to the air and practically at rest, so all of Δz is lost in the pipe.

39 = (30 + 4.1)·V²/(2·9.81)
V = √(2·9.81·39/34.1) = 4.737 m/s

Flow rate

Q = V·π·D²/4 = 4.737·0.04909 = 0.2325 m³/s = 232.5 L/s

Answer

Q = 232.5 L/s
23.Pumps & pump power

Answer: η = 79.91 %

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.025·58 = 14.22 kW

Efficiency

η = Ph/Pshaft = 14.22/17.8 = 79.91%

Answer

η = 79.91%
24.Pumps & pump power

Answer: H = 40.34 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.05/0.01767 = 2.829 m/s
V²/(2g) = 0.408 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (26.67 + 8)·0.408 = 14.15 m

Pressure head

p/(ρ·g) = 100000/(1000·9.81) = 10.19 m

Pump head

Both surfaces are practically at rest, so there is no velocity head term.

H = Δz + p/(ρ·g) + hL = 16 + 10.19 + 14.15 = 40.34 m

Answer

H = 40.34 m

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