FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1600 kg/h · 15% saltStream 2ṁ₂ = ? · 40% saltProduct35% salt

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 35% salt? Find ṁ2.

ṁ1 = 600 kg/hx1 = 15 %x2 = 40 %x3 = 35 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F2500 kg/h · 19% sugarProduct P60% sugarVapour W (pure water)W = ? kg/h

An evaporator concentrates a sugar solution by boiling off pure water. Find the water evaporated W in kg/h.

F = 2500 kg/hxF = 19 %xP = 60 %
W = kg/h
3.Energy balanceMedium
hot sidecold sidelight oil · 120 °C80 °Cwater · 25 °Ct = ? °C

Hot light oil cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 1.5 kg/scp,h = 2.1 kJ/(kg·K)Th: 120 → 80 °Cṁc = 2 kg/scp,c = 4.18 kJ/(kg·K)tin = 25 °C
tout = °C
4.Energy balanceHard
hot sidecold sideethanol · 170 °C60 °Cwater · 30 °C80 °C · ṁ = ?10% lost

Hot ethanol heats water in an exchanger that loses 10% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 2 kg/scp,h = 2.44 kJ/(kg·K)Th: 170 → 60 °Ct: 30 → 80 °Ccp,c = 4.18 kJ/(kg·K)loss = 10 %
ṁc = kg/s
5.Ideal gas lawMedium
230 g of O₂V = 5 LT = 10 °CP = ?

A tank of 5 L contains 230 g of O₂ at 10 °C. Treat it as an ideal gas and find the pressure P.

m = 230 gM = 32 g/molV = 5 LT = 10 °CR = 8.314 J/(mol·K)
P = kPa
6.Ideal gas lawHard
State 1State 2

A fixed amount of CH₄ goes from 200 kPa, 5 L, 15 °C to 300 kPa and 50 °C. Find the new volume V2.

P1 = 200 kPaV1 = 5 LT1 = 15 °CP2 = 300 kPaT2 = 50 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(H2​O)m(H2​O)÷ M(X)× 2/ν× M(H2​O)

16 g of H2 and 32 g of O2 react according to 2H2 + O2 → 2H2O. What mass m of H2O can form?

M(H2) = 2.016M(O2) = 32M(H2O) = 18.02 g/mol
m = g
8.StoichiometryHard
m(C3​H8​)n(C3​H8​)n(H2​O)m(H2​O)÷ M(C3​H8​)× 4/1× M(H2​O)

In the reaction C3H8 + 5O2 → 3CO2 + 4H2O, 30 g of C3H8 reacts completely (the other reactants are in excess) and 40.21 g of H2O is collected. Find the percent yield Y.

M(C3H8) = 44.1 g/molM(H2O) = 18.02 g/molactual: 40.21 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.20.20C−x−x+2xE0.2 − x0.2 − x2x

0.2 mol/L of H₂ and 0.2 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 64. Find the equilibrium concentration [HI].

[H₂]₀ = [I₂]₀ = 0.2 mol/LKc = 64
[HI] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.200C−x+x+xE0.2 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.02 at the reaction temperature. A container starts with 0.2 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 0.2 mol/LKc = 0.02
[PCl5] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Copperm = 200 gT = 140 °Cc = 0.385 J/(g·°C)Waterm = 250 gT = 24 °Cc = 4.18 J/(g·°C)

A 200 g block of copper (c = 0.385 J/(g·°C)) at 140 °C is dropped into 250 g of water (c = 4.18 J/(g·°C)) at 24 °C in an insulated cup. Find the final temperature Tf.

mmetal = 200 gcmetal = 0.385 J/(g·°C)Tmetal = 140 °Cmwater = 250 gTwater = 24 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H25 g CH3​OH2CH3​OH + 3O₂reactants2CO₂ + 4H₂O(l)productsq = ?

Use the standard enthalpies of formation to find the heat q released when 25 g of CH3OH (M = 32.04 g/mol) burns completely: 2CH3OH + 3O₂ → 2CO₂ + 4H₂O(l). Give q as a positive number.

ΔH°f(CH3OH) = −238.7 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
q = kJ
13.Reaction kineticsMedium
t (min)X (%)t = ?50%

A second-order reaction (−rA = k·CA²) in a batch reactor has k = 0.5 L/(mol·min) and starts at 2 mol/L. How long does it take to reach 50% conversion? Find t.

k = 0.5 L/(mol·min)CA0 = 2 mol/LX = 50 %
t = min
14.Reaction kineticsHard
CA0​ (mol/L)r (mol/(L·s))run 10.20.012run 20.40.096n = ?

Two experiments measure the initial rate of A → products. With CA0 = 0.2 mol/L the rate is 0.012 mol/(L·s); with CA0 = 0.4 mol/L it is 0.096 mol/(L·s). Find the reaction order n with respect to A.

CA0,1 = 0.2 mol/Lr1 = 0.012 mol/(L·s)CA0,2 = 0.4 mol/Lr2 = 0.096 mol/(L·s)
n =
15.Reactor sizing (CSTR & PFR)Medium
Q = 5 L/minX = 70%V = ?, k = 0.15 min⁻¹

A first-order liquid-phase reaction A → B with k = 0.15 min⁻¹ is carried out in a plug-flow reactor (PFR) fed at 5 L/min. The density is constant and the reactor is at steady state. Find the reactor volume V in litres for 70% conversion of A.

Q = 5 L/mink = 0.15 min⁻¹X = 70%
V = L
16.Reactor sizing (CSTR & PFR)Hard
Q = 5 L/minX = ?V = 150 L

A first-order liquid-phase reaction (k = 0.15 min⁻¹) runs in a 150 L plug-flow reactor (PFR) fed at 5 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 150 LQ = 5 L/mink = 0.15 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT110 °C70 °C25 °C55 °CΔT₁ΔT₂parallel flow

A parallel-flow heat exchanger transfers 40 kW. Its heat transfer area is 15 m². The hot fluid cools from 110 to 70 °C and the cold fluid heats from 25 to 55 °C. Find the overall heat transfer coefficient U.

Q̇ = 40 kWA = 15 m²Th: 110 → 70 °CTc: 25 → 55 °C
U = W/(m²·K)
18.Heat exchangers (LMTD)Hard
lengthT155 °C70 °C53.39 °C30 °CΔT₁ΔT₂counter-flow

Hot oil (0.5 kg/s, cp = 2.3 kJ/(kg·K)) cools from 155 to 70 °C in a counter-flow exchanger. It heats 1 kg/s of water (cp = 4.18 kJ/(kg·K)) that enters at 30 °C. With U = 800 W/(m²·K), find the heat transfer area A needed.

ṁh = 0.5 kg/scp,h = 2.3 kJ/(kg·K)Th: 155 → 70 °Cṁc = 1 kg/scp,c = 4.18 kJ/(kg·K)Tc,in = 30 °CU = 800 W/(m²·K)
A = m²
19.Heat conductionMedium
Gypsum board, k = 0.17150 mmGlass, k = 0.9650 mm19 °C0 °CQ̇ = ?

A wall is made of 150 mm of gypsum board and 50 mm of glass, with an area of 10 m². The outer faces are at 19 °C and 0 °C. Find the heat flow Q̇ through the wall.

L1 = 150 mm, k1 = 0.17 W/(m·K)L2 = 50 mm, k2 = 0.96 W/(m·K)A = 10 m²T1 = 19 °CT3 = 0 °C
Q̇ = W
20.Heat conductionHard
Mineral wool, k = 0.0450 mmGlass, k = 0.96150 mmroom 20 °Coutside -7 °CQ̇ = ?

A wall of 50 mm mineral wool and 150 mm glass separates a room at 20 °C from outside air at -7 °C. The convection coefficients are 6 W/(m²·K) inside and 30 W/(m²·K) outside, and the wall area is 8 m². Find the heat loss Q̇ through the wall.

L1 = 50 mm, k1 = 0.04 W/(m·K)L2 = 150 mm, k2 = 0.96 W/(m·K)A = 8 m²hi = 6 W/(m²·K)ho = 30 W/(m²·K)Troom = 20 °CTout = -7 °C
Q̇ = W
21.Pipe friction & head lossMedium
Q = 25 L/sD = 150 mmL = 150 mf = 0.022

Water flows at 25 L/s through a pipe 150 m long with an inside diameter of 150 mm. Use the Darcy friction factor f = 0.022 and g = 9.81 m/s². Find the friction head loss hf.

Q = 25 L/sL = 150 mD = 150 mmf = 0.022g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 10free outletH = ?L = 200 m, D = 200 mm, f = 0.024× bend (K = 0.3)

A pipe 200 m long with an inside diameter of 200 mm (Darcy friction factor f = 0.02) runs from an open reservoir and discharges as a free jet into the air. The minor losses are a square-edged entrance (K = 0.5), 4 bends (K = 0.3 each) and a valve (K = 10). Use g = 9.81 m/s². How far H must the reservoir surface be above the pipe outlet for a flow rate of 75 L/s?

Q = 75 L/sL = 200 mD = 200 mmf = 0.02Kentrance = 0.5Kbend = 0.3 (×4)Kvalve = 10
H = m
23.Pumps & pump powerMedium
PQ = 60 L/sH = 66 m

A pump delivers 60 L/s of water (ρ = 1000 kg/m³) against a head of 66 m. The pump efficiency is 78% and the electric motor driving it has an efficiency of 88%. Use g = 9.81 m/s². Find the electrical power Pel the motor draws, in kW.

Q = 60 L/sH = 66 mηpump = 78%ηmotor = 88%g = 9.81 m/s²
Pel = kW
24.Pumps & pump powerHard
PQ = 75 L/sΔz = 7 mL = 500 m, D = 200 mm, f = 0.02, ΣK = 6

A pump moves 75 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 7 m higher. The pipe is 500 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.02; the minor-loss coefficients add up to ΣK = 6 (entrance and exit included). Use g = 9.81 m/s². Find the head H the pump must add.

Q = 75 L/sΔz = 7 mL = 500 mD = 200 mmf = 0.02ΣK = 6
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 2400 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
salt: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 600·(15 − 35)/(35 − 40) = 2400 kg/h

Answer

ṁ2 = 2400 kg/h
2.Mass balance

Answer: W = 1708 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 2500·19/60 = 791.7 kg/h

Total balance

W = F − P = 2500 − 791.7 = 1708 kg/h

Answer

W = 1708 kg/h
3.Energy balance

Answer: tout = 40.07 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 1.5·2.1·(120 − 80) = 126 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 25 + 126/(2·4.18) = 40.07 °C

Answer

tout = 40.07 °C
4.Energy balance

Answer: ṁc = 2.312 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 2·2.44·(170 − 60) = 536.8 kW

Heat that reaches the water

Qc = (1 − 0.1)·536.8 = 483.1 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 483.1/(4.18·50) = 2.312 kg/s

Answer

ṁc = 2.312 kg/s
5.Ideal gas law

Answer: P = 3384 kPa

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = m/M = 230/32 = 7.188 mol
T = 10 + 273.15 = 283.1 K

Pressure

P = nRT/V = 7.188·8.314·283.1/0.005 = 3384 kPa

Answer

P = 3384 kPa
6.Ideal gas law

Answer: V2 = 3.738 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 288.1 K, T2 = 323.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 5·(200/300)·(323.1/288.1) = 3.738 L

Answer

V2 = 3.738 L
7.Stoichiometry

Answer: m = 36.04 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(H2) = 16/2.016 = 7.937 mol
n(O2) = 32/32 = 1 mol

Limiting reactant

7.937/2 = 3.968, 1/1 = 1 → O2

Mass of product

n(H2O) = 1·2 = 2 mol
m = 2·18.02 = 36.04 g

Answer

m = 36.04 g
8.Stoichiometry

Answer: Y = 82 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(C3H8) = 30/44.1 = 0.6803 mol
m = 0.6803·4/1·18.02 = 49.03 g

Percent yield

Y = 40.21/49.03·100 = 82%

Answer

Y = 82%
9.Chemical equilibrium

Answer: [HI] = 0.32 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

64 = (2x)²/(0.2 − x)²

Take the square root

8 = 2x/(0.2 − x) → x = 0.2·8/(2 + 8) = 0.16 mol/L

Equilibrium concentration

[HI] = 2x = 0.32 mol/L

Answer

[HI] = 0.32 mol/L
10.Chemical equilibrium

Answer: [PCl5] = 0.146 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.02 = x²/(0.2 − x) → x² + 0.02·x − 0.004 = 0

Solve the quadratic

x = (−0.02 + √(0.02² + 4·0.004))/2 = 0.05403 mol/L

Equilibrium concentration

[PCl₅] = 0.2 − 0.05403 = 0.146 mol/L

Answer

[PCl5] = 0.146 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 31.96 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

200·0.385·(140 − Tf) = 250·4.18·(Tf − 24)

Solve for the final temperature

Tf = (77·140 + 1045·24)/(77 + 1045) = 31.96 °C

Answer

Tf = 31.96 °C
12.Calorimetry & enthalpy

Answer: q = 566.8 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [2·(−393.5) + 4·(−285.8)] − [2·(−238.7) + 3·0] = −1453 kJ

Heat for the given mass

n = 25/32.04 = 0.7803 mol
q = n·|ΔH°/2| = 0.7803·726.4 = 566.8 kJ

Answer

q = 566.8 kJ
13.Reaction kinetics

Answer: t = 1 min

Integrated rate laws: zero order: C = C₀ − kt (straight line, t½ = C₀/(2k)); first order: ln(C₀/C) = kt (t½ = ln 2/k); second order: 1/C − 1/C₀ = kt (t½ = 1/(kC₀)). Conversion X means C = C₀(1 − X).

Concentration at the end

CA = 2·(1 − 0.5) = 1 mol/L

Integrated second-order law

t = (1/CA − 1/CA0)/k = (1 − 0.5)/0.5 = 1 min

Answer

t = 1 min
14.Reaction kinetics

Answer: n = 3

Method of initial rates: for r = k·Cⁿ, comparing two runs that differ only in the starting concentration removes k: r₂/r₁ = (C₂/C₁)ⁿ. Doubling C doubles the rate for first order and quadruples it for second order.

Ratios

r2/r1 = 0.096/0.012 = 8
C2/C1 = 0.4/0.2 = 2

Order

n = ln(8)/ln(2) = 3

Answer

n = 3
15.Reactor sizing (CSTR & PFR)

Answer: V = 40.13 L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = ln(1/(1 − 0.7))/0.15 = 1.204/0.15 = 8.026 min

Volume

V = Q·τ = 5·8.026 = 40.13 L

Answer

V = 40.13 L
16.Reactor sizing (CSTR & PFR)

Answer: X = 98.89 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 150/5 = 30 min, kτ = 0.15·30 = 4.5

Conversion

X = 1 − e−kτ = 1 − e−4.5 = 98.89%

Answer

X = 98.89%
17.Heat exchangers (LMTD)

Answer: U = 66.08 W/(m²·K)

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In parallel flow both inlets are at the same end, and both outlets at the other.

ΔT₁ = Th,in − Tc,in = 110 − 25 = 85 K
ΔT₂ = Th,out − Tc,out = 70 − 55 = 15 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (85 − 15)/ln(85/15) = 40.36 K

Overall coefficient

U = Q̇/(A·ΔTlm) = 40000/(15·40.36) = 66.08 W/(m²·K)

Answer

U = 66.08 W/(m²·K)
18.Heat exchangers (LMTD)

Answer: A = 1.849 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = ṁhcp,h(Th,in − Th,out) = 0.5·2.3·85 = 97.75 kW
Tc,out = 30 + 97.75/(1·4.18) = 53.39 °C

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 155 − 53.39 = 101.6 K
ΔT₂ = Th,out − Tc,in = 70 − 30 = 40 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (101.6 − 40)/ln(101.6/40) = 66.09 K

Area

A = Q̇/(U·ΔTlm) = 97750/(800·66.09) = 1.849 m²

Answer

A = 1.849 m²
19.Heat conduction

Answer: Q̇ = 203.3 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (150/1000)/(0.17·10) = 0.08824 K/W
R2 = L2/(k2A) = (50/1000)/(0.96·10) = 0.005208 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 19/0.09344 = 203.3 W

Answer

Q̇ = 203.3 W
20.Heat conduction

Answer: Q̇ = 134.5 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(6·8) = 0.02083 K/W
R1 = L1/(k1A) = (50/1000)/(0.04·8) = 0.1563 K/W
R2 = L2/(k2A) = (150/1000)/(0.96·8) = 0.01953 K/W
Ro = 1/(hoA) = 1/(30·8) = 0.004167 K/W
ΣR = 0.2008 K/W

Heat loss

Q̇ = (20 − (-7))/0.2008 = 134.5 W

Answer

Q̇ = 134.5 W
21.Pipe friction & head loss

Answer: hf = 2.244 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Mean velocity

A = π·0.15²/4 = 0.01767 m²
V = Q/A = 0.025/0.01767 = 1.415 m/s

Velocity head

V²/(2g) = 1.415²/(2·9.81) = 0.102 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.022·(150/0.15)·1.415²/(2·9.81) = 2.244 m

Answer

hf = 2.244 m
22.Pipe friction & head loss

Answer: H = 9.499 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.075/0.03142 = 2.387 m/s
V²/(2g) = 0.2905 m

Loss coefficients

f·L/D = 0.02·200/0.2 = 20
ΣK = 0.5 + 4·0.3 + 10 = 11.7

Energy equation

The outlet jet still carries its velocity head; it is not a loss but it has to be supplied.

H = (1 + 20 + 11.7)·0.2905 = 9.499 m

Answer

H = 9.499 m
23.Pumps & pump power

Answer: Pel = 56.6 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.06·66 = 38.85 kW

Shaft power

Pshaft = 38.85/0.78 = 49.8 kW

Electrical power

Pel = 49.8/0.88 = 56.6 kW

Answer

Pel = 56.6 kW
24.Pumps & pump power

Answer: H = 23.27 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.075/0.03142 = 2.387 m/s
V²/(2g) = 0.2905 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (50 + 6)·0.2905 = 16.27 m

Pump head

Both surfaces are open and practically at rest, so pressure and velocity terms drop out.

H = Δz + hL = 7 + 16.27 = 23.27 m

Answer

H = 23.27 m

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