FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1900 kg/h · 50% NaOHStream 2ṁ₂ = ? · 10% NaOHProduct45% NaOH

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 45% NaOH? Find ṁ2.

ṁ1 = 900 kg/hx1 = 50 %x2 = 10 %x3 = 45 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F1800 kg/h · 19% saltProduct P65% saltVapour W (pure water)W = ? kg/h

An evaporator concentrates a salt solution by boiling off pure water. Find the water evaporated W in kg/h.

F = 1800 kg/hxF = 19 %xP = 65 %
W = kg/h
3.Energy balanceMedium
hot sidecold sidelight oil · 130 °C90 °Cwater · 30 °Ct = ? °C

Hot light oil cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 1 kg/scp,h = 2.1 kJ/(kg·K)Th: 130 → 90 °Cṁc = 3 kg/scp,c = 4.18 kJ/(kg·K)tin = 30 °C
tout = °C
4.Energy balanceHard
hot sidecold sideethanol · 140 °C70 °Cwater · 15 °C80 °C · ṁ = ?5% lost

Hot ethanol heats water in an exchanger that loses 5% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 2 kg/scp,h = 2.44 kJ/(kg·K)Th: 140 → 70 °Ct: 15 → 80 °Ccp,c = 4.18 kJ/(kg·K)loss = 5 %
ṁc = kg/s
5.Ideal gas lawMedium
440 g of N₂V = 5 LT = 15 °CP = ?

A tank of 5 L contains 440 g of N₂ at 15 °C. Treat it as an ideal gas and find the pressure P.

m = 440 gM = 28.01 g/molV = 5 LT = 15 °CR = 8.314 J/(mol·K)
P = kPa
6.Ideal gas lawHard
State 1State 2

A fixed amount of N₂ goes from 100 kPa, 2 L, 10 °C to 200 kPa and 120 °C. Find the new volume V2.

P1 = 100 kPaV1 = 2 LT1 = 10 °CP2 = 200 kPaT2 = 120 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(MgO)m(MgO)÷ M(X)× 2/ν× M(MgO)

24 g of Mg and 80 g of O2 react according to 2Mg + O2 → 2MgO. What mass m of MgO can form?

M(Mg) = 24.31M(O2) = 32M(MgO) = 40.3 g/mol
m = g
8.StoichiometryHard
m(C3​H8​)n(C3​H8​)n(H2​O)m(H2​O)÷ M(C3​H8​)× 4/1× M(H2​O)

In the reaction C3H8 + 5O2 → 3CO2 + 4H2O, 30 g of C3H8 reacts completely (the other reactants are in excess) and 41.68 g of H2O is collected. Find the percent yield Y.

M(C3H8) = 44.1 g/molM(H2O) = 18.02 g/molactual: 41.68 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.10.10C−x−x+2xE0.1 − x0.1 − x2x

0.1 mol/L of H₂ and 0.1 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 64. Find the equilibrium concentration [HI].

[H₂]₀ = [I₂]₀ = 0.1 mol/LKc = 64
[HI] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I1.500C−x+x+xE1.5 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.05 at the reaction temperature. A container starts with 1.5 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].

[PCl₅]₀ = 1.5 mol/LKc = 0.05
[Cl2] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Zincm = 250 gT = 100 °Cc = 0.388 J/(g·°C)Waterm = 200 gT = 24 °Cc = 4.18 J/(g·°C)

A 250 g block of zinc (c = 0.388 J/(g·°C)) at 100 °C is dropped into 200 g of water (c = 4.18 J/(g·°C)) at 24 °C in an insulated cup. Find the final temperature Tf.

mmetal = 250 gcmetal = 0.388 J/(g·°C)Tmetal = 100 °Cmwater = 200 gTwater = 24 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H2C2​H6​ + 7O₂reactants4CO₂ + 6H₂O(l)productsΔH° = ?

Use the standard enthalpies of formation to find ΔH° for the reaction 2C2H6 + 7O₂ → 4CO₂ + 6H₂O(l).

ΔH°f(C2H6) = −84.7 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
ΔH° = kJ
13.Reaction kineticsMedium
t (min)X (%)t = ?95%

A first-order reaction in a batch reactor has k = 0.02 min⁻¹. How long does it take to reach 95% conversion? Find t.

k = 0.02 min⁻¹X = 95 %
t = min
14.Reaction kineticsHard
Tk40 °Ck1​?10·k1​

A reaction has an activation energy of 90 kJ/mol. At 40 °C it is too slow. To what temperature T2 (in °C) must it be heated to make it 10 times faster?

Ea = 90 kJ/molT1 = 40 °Ck2/k1 = 10R = 8.314 J/(mol·K)
T2 = °C
15.Reactor sizing (CSTR & PFR)Medium
Q = 25 L/minX = 60%V = ?, k = 0.4 min⁻¹

A first-order liquid-phase reaction A → B with k = 0.4 min⁻¹ is carried out in a plug-flow reactor (PFR) fed at 25 L/min. The density is constant and the reactor is at steady state. Find the reactor volume V in litres for 60% conversion of A.

Q = 25 L/mink = 0.4 min⁻¹X = 60%
V = L
16.Reactor sizing (CSTR & PFR)Hard
Q = 25 L/minX = ?V = 200 L

A first-order liquid-phase reaction (k = 0.08 min⁻¹) runs in a 200 L plug-flow reactor (PFR) fed at 25 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 200 LQ = 25 L/mink = 0.08 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT145 °C35 °C90 °C10 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 410 kW. The hot fluid cools from 145 to 35 °C and the cold fluid heats from 10 to 90 °C. The overall heat transfer coefficient is 500 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 410 kWU = 500 W/(m²·K)Th: 145 → 35 °CTc: 10 → 90 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT80 °C45 °C35.47 °C25 °CΔT₁ΔT₂counter-flow

Hot oil (1.5 kg/s, cp = 2.5 kJ/(kg·K)) cools from 80 to 45 °C in a counter-flow exchanger. It heats 3 kg/s of water (cp = 4.18 kJ/(kg·K)) that enters at 25 °C. With U = 800 W/(m²·K), find the heat transfer area A needed.

ṁh = 1.5 kg/scp,h = 2.5 kJ/(kg·K)Th: 80 → 45 °Cṁc = 3 kg/scp,c = 4.18 kJ/(kg·K)Tc,in = 25 °CU = 800 W/(m²·K)
A = m²
19.Heat conductionMedium
Brick, k = 0.72150 mmGypsum board, k = 0.17150 mm18 °C-1 °CQ̇ = ?

A wall is made of 150 mm of brick and 150 mm of gypsum board, with an area of 8 m². The outer faces are at 18 °C and -1 °C. Find the heat flow Q̇ through the wall.

L1 = 150 mm, k1 = 0.72 W/(m·K)L2 = 150 mm, k2 = 0.17 W/(m·K)A = 8 m²T1 = 18 °CT3 = -1 °C
Q̇ = W
20.Heat conductionHard
Concrete, k = 1.4200 mmBrick, k = 0.7250 mmroom 22 °Coutside -4 °CTs​ = ?Q̇

A wall of 200 mm concrete and 50 mm brick separates a room at 22 °C from outside air at -4 °C. The convection coefficients are 8 W/(m²·K) inside and 25 W/(m²·K) outside, and the wall area is 10 m². Find the temperature Ts of the inside surface of the wall.

L1 = 200 mm, k1 = 1.4 W/(m·K)L2 = 50 mm, k2 = 0.72 W/(m·K)A = 10 m²hi = 8 W/(m²·K)ho = 25 W/(m²·K)Troom = 22 °CTout = -4 °C
Ts = °C
21.Pipe friction & head lossMedium
Q = 120 L/sD = 250 mmL = 1000 mf = 0.015

Water flows at 120 L/s through a pipe 1000 m long with an inside diameter of 250 mm. Use the Darcy friction factor f = 0.015 and g = 9.81 m/s². Find the friction head loss hf.

Q = 120 L/sL = 1000 mD = 250 mmf = 0.015g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 2Δz = ?L = 100 m, D = 150 mm, f = 0.0223× bend (K = 0.3)

Two open reservoirs are joined by a pipe 100 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.022. The minor losses are a square-edged entrance (K = 0.5), 3 bends (K = 0.3 each), a valve (K = 2) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². What difference in water level Δz between the reservoirs gives a flow rate of 20 L/s?

Q = 20 L/sL = 100 mD = 150 mmf = 0.022Kentrance = 0.5Kbend = 0.3 (×3)Kvalve = 2Kexit = 1.0
Δz = m
23.Pumps & pump powerMedium
PQ = 15 L/sH = 12 m

In a test, a pump delivers 15 L/s of water (ρ = 1000 kg/m³) against a head of 12 m while its shaft takes 2.5 kW. Use g = 9.81 m/s². Find the pump efficiency η in percent.

Q = 15 L/sH = 12 mPshaft = 2.5 kWg = 9.81 m/s²
η = %
24.Pumps & pump powerHard
PQ = 75 L/sΔz = 9 mL = 400 m, D = 250 mm, f = 0.02, ΣK = 8

A pump moves 75 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 9 m higher. The pipe is 400 m long with an inside diameter of 250 mm and a Darcy friction factor f = 0.02; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². Find the head H the pump must add.

Q = 75 L/sΔz = 9 mL = 400 mD = 250 mmf = 0.02ΣK = 8
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 128.6 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
NaOH: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 900·(50 − 45)/(45 − 10) = 128.6 kg/h

Answer

ṁ2 = 128.6 kg/h
2.Mass balance

Answer: W = 1274 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 1800·19/65 = 526.2 kg/h

Total balance

W = F − P = 1800 − 526.2 = 1274 kg/h

Answer

W = 1274 kg/h
3.Energy balance

Answer: tout = 36.7 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 1·2.1·(130 − 90) = 84 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 30 + 84/(3·4.18) = 36.7 °C

Answer

tout = 36.7 °C
4.Energy balance

Answer: ṁc = 1.194 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 2·2.44·(140 − 70) = 341.6 kW

Heat that reaches the water

Qc = (1 − 0.05)·341.6 = 324.5 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 324.5/(4.18·65) = 1.194 kg/s

Answer

ṁc = 1.194 kg/s
5.Ideal gas law

Answer: P = 7527 kPa

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = m/M = 440/28.01 = 15.71 mol
T = 15 + 273.15 = 288.1 K

Pressure

P = nRT/V = 15.71·8.314·288.1/0.005 = 7527 kPa

Answer

P = 7527 kPa
6.Ideal gas law

Answer: V2 = 1.388 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 283.1 K, T2 = 393.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 2·(100/200)·(393.1/283.1) = 1.388 L

Answer

V2 = 1.388 L
7.Stoichiometry

Answer: m = 39.79 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(Mg) = 24/24.31 = 0.9872 mol
n(O2) = 80/32 = 2.5 mol

Limiting reactant

0.9872/2 = 0.4936, 2.5/1 = 2.5 → Mg

Mass of product

n(MgO) = 0.4936·2 = 0.9872 mol
m = 0.9872·40.3 = 39.79 g

Answer

m = 39.79 g
8.Stoichiometry

Answer: Y = 85 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(C3H8) = 30/44.1 = 0.6803 mol
m = 0.6803·4/1·18.02 = 49.03 g

Percent yield

Y = 41.68/49.03·100 = 85%

Answer

Y = 85%
9.Chemical equilibrium

Answer: [HI] = 0.16 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

64 = (2x)²/(0.1 − x)²

Take the square root

8 = 2x/(0.1 − x) → x = 0.1·8/(2 + 8) = 0.08 mol/L

Equilibrium concentration

[HI] = 2x = 0.16 mol/L

Answer

[HI] = 0.16 mol/L
10.Chemical equilibrium

Answer: [Cl2] = 0.25 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.05 = x²/(1.5 − x) → x² + 0.05·x − 0.075 = 0

Solve the quadratic

x = (−0.05 + √(0.05² + 4·0.075))/2 = 0.25 mol/L

Equilibrium concentration

[Cl₂] = x = 0.25 mol/L

Answer

[Cl2] = 0.25 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 31.9 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

250·0.388·(100 − Tf) = 200·4.18·(Tf − 24)

Solve for the final temperature

Tf = (97·100 + 836·24)/(97 + 836) = 31.9 °C

Answer

Tf = 31.9 °C
12.Calorimetry & enthalpy

Answer: ΔH° = −3119 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [4·(−393.5) + 6·(−285.8)] − [2·(−84.7) + 7·0] = −3119 kJ

Answer

ΔH° = −3119 kJ

Negative: the reaction gives off heat (exothermic).

13.Reaction kinetics

Answer: t = 149.8 min

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Conversion and concentration

C/C0 = 1 − X = 0.05

Solve for the time

t = −ln(1 − X)/k = −ln(0.05)/0.02 = 149.8 min

Answer

t = 149.8 min
14.Reaction kinetics

Answer: T2 = 62.35 °C

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperature

T1 = 313.1 K

Solve Arrhenius for T₂

1/T2 = 1/313.1 − 8.314·ln(10)/90000 = 3.193 × 10⁻³ − 2.127 × 10⁻⁴ = 2.981 × 10⁻³ K⁻¹
T2 = 335.5 K = 62.35 °C

Answer

T2 = 62.35 °C
15.Reactor sizing (CSTR & PFR)

Answer: V = 57.27 L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = ln(1/(1 − 0.6))/0.4 = 0.9163/0.4 = 2.291 min

Volume

V = Q·τ = 25·2.291 = 57.27 L

Answer

V = 57.27 L
16.Reactor sizing (CSTR & PFR)

Answer: X = 47.27 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 200/25 = 8 min, kτ = 0.08·8 = 0.64

Conversion

X = 1 − e−kτ = 1 − e−0.64 = 47.27%

Answer

X = 47.27%
17.Heat exchangers (LMTD)

Answer: A = 21.55 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 145 − 90 = 55 K
ΔT₂ = Th,out − Tc,in = 35 − 10 = 25 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (55 − 25)/ln(55/25) = 38.05 K

Area

A = Q̇/(U·ΔTlm) = 410000/(500·38.05) = 21.55 m²

Answer

A = 21.55 m²
18.Heat exchangers (LMTD)

Answer: A = 5.353 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = ṁhcp,h(Th,in − Th,out) = 1.5·2.5·35 = 131.3 kW
Tc,out = 25 + 131.3/(3·4.18) = 35.47 °C

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 80 − 35.47 = 44.53 K
ΔT₂ = Th,out − Tc,in = 45 − 25 = 20 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (44.53 − 20)/ln(44.53/20) = 30.65 K

Area

A = Q̇/(U·ΔTlm) = 131250/(800·30.65) = 5.353 m²

Answer

A = 5.353 m²
19.Heat conduction

Answer: Q̇ = 139.4 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (150/1000)/(0.72·8) = 0.02604 K/W
R2 = L2/(k2A) = (150/1000)/(0.17·8) = 0.1103 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 19/0.1363 = 139.4 W

Answer

Q̇ = 139.4 W
20.Heat conduction

Answer: Ts = 13.39 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(8·10) = 0.0125 K/W
R1 = L1/(k1A) = (200/1000)/(1.4·10) = 0.01429 K/W
R2 = L2/(k2A) = (50/1000)/(0.72·10) = 0.006944 K/W
Ro = 1/(hoA) = 1/(25·10) = 0.004 K/W
ΣR = 0.03773 K/W

Heat loss

Q̇ = (22 − (-4))/0.03773 = 689.1 W
Ts = Troom − Q̇·Ri = 22 − 689.1·0.0125 = 13.39 °C

Answer

Ts = 13.39 °C
21.Pipe friction & head loss

Answer: hf = 18.28 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Mean velocity

A = π·0.25²/4 = 0.04909 m²
V = Q/A = 0.12/0.04909 = 2.445 m/s

Velocity head

V²/(2g) = 2.445²/(2·9.81) = 0.3046 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.015·(1000/0.25)·2.445²/(2·9.81) = 18.28 m

Answer

hf = 18.28 m
22.Pipe friction & head loss

Answer: Δz = 1.245 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.02/0.01767 = 1.132 m/s
V²/(2g) = 0.06529 m

Loss coefficients

f·L/D = 0.022·100/0.15 = 14.67
ΣK = 0.5 + 3·0.3 + 2 + 1.0 = 4.4

Total head loss

hf = 14.67·0.06529 = 0.9575 m
hm = 4.4·0.06529 = 0.2873 m
Δz = hf + hm = 1.245 m

Answer

Δz = 1.245 m
23.Pumps & pump power

Answer: η = 70.63 %

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.015·12 = 1.766 kW

Efficiency

η = Ph/Pshaft = 1.766/2.5 = 70.63%

Answer

η = 70.63%
24.Pumps & pump power

Answer: H = 13.76 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.075/0.04909 = 1.528 m/s
V²/(2g) = 0.119 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (32 + 8)·0.119 = 4.759 m

Pump head

Both surfaces are open and practically at rest, so pressure and velocity terms drop out.

H = Δz + hL = 9 + 4.759 = 13.76 m

Answer

H = 13.76 m

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