FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1250 kg/h · 15% NaOHStream 2ṁ₂ = ? · 45% NaOHProduct25% NaOH

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 25% NaOH? Find ṁ2.

ṁ1 = 250 kg/hx1 = 15 %x2 = 45 %x3 = 25 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F2100 kg/h · 6% NaOHProduct PP = ? · 65%Vapour W (pure water)0% NaOH

An evaporator concentrates a NaOH solution by boiling off pure water. Find the product flow P in kg/h.

F = 2100 kg/hxF = 6 %xP = 65 %
P = kg/h
3.Energy balanceMedium
hot sidecold sideethanol · 170 °C70 °Cwater · 30 °Ct = ? °C

Hot ethanol cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 2.5 kg/scp,h = 2.44 kJ/(kg·K)Th: 170 → 70 °Cṁc = 3 kg/scp,c = 4.18 kJ/(kg·K)tin = 30 °C
tout = °C
4.Energy balanceHard
hot sidecold sideglycol mix · 150 °C70 °Cwater · 25 °C75 °C · ṁ = ?15% lost

Hot glycol mix heats water in an exchanger that loses 15% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 3 kg/scp,h = 3.6 kJ/(kg·K)Th: 150 → 70 °Ct: 25 → 75 °Ccp,c = 4.18 kJ/(kg·K)loss = 15 %
ṁc = kg/s
5.Ideal gas lawMedium
490 g of ArP = 100 kPaT = 75 °CV = ?

What volume V does 490 g of Ar occupy at 100 kPa and 75 °C? Treat it as an ideal gas.

m = 490 gM = 39.95 g/molP = 100 kPaT = 75 °CR = 8.314 J/(mol·K)
V = L
6.Ideal gas lawHard
He, M = 4.003 g/molP = 650 kPaT = 160 °Cρ = ?

Find the density ρ of He at 650 kPa and 160 °C, treating it as an ideal gas.

M = 4.003 g/molP = 650 kPaT = 160 °CR = 8.314 J/(mol·K)
ρ = kg/m³
7.StoichiometryMedium
m(X)n(X)n(CO2​)m(CO2​)÷ M(X)× 3/ν× M(CO2​)

24 g of C3H8 and 80 g of O2 react according to C3H8 + 5O2 → 3CO2 + 4H2O. What mass m of CO2 can form?

M(C3H8) = 44.1M(O2) = 32M(CO2) = 44.01 g/mol
m = g
8.StoichiometryHard
m(Fe2​O3​)n(Fe2​O3​)n(CO2​)m(CO2​)÷ M(Fe2​O3​)× 3/1× M(CO2​)

In the reaction Fe2O3 + 3CO → 2Fe + 3CO2, 12 g of Fe2O3 reacts completely (the other reactants are in excess) and 6.95 g of CO2 is collected. Find the percent yield Y.

M(Fe2O3) = 159.69 g/molM(CO2) = 44.01 g/molactual: 6.95 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.20.20C−x−x+2xE0.2 − x0.2 − x2x

0.2 mol/L of H₂ and 0.2 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 54. Find the equilibrium concentration [HI].

[H₂]₀ = [I₂]₀ = 0.2 mol/LKc = 54
[HI] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.400C−x+x+xE0.4 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.01 at the reaction temperature. A container starts with 0.4 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 0.4 mol/LKc = 0.01
[PCl5] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Zincm = 100 gT = 120 °Cc = 0.388 J/(g·°C)Waterm = 150 gT = 18 °Cc = 4.18 J/(g·°C)

A 100 g block of zinc (c = 0.388 J/(g·°C)) at 120 °C is dropped into 150 g of water (c = 4.18 J/(g·°C)) at 18 °C in an insulated cup. Find the final temperature Tf.

mmetal = 100 gcmetal = 0.388 J/(g·°C)Tmetal = 120 °Cmwater = 150 gTwater = 18 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
HC2​H5​OH + 3O₂reactants2CO₂ + 3H₂O(l)productsΔH° = ?

Use the standard enthalpies of formation to find ΔH° for the reaction C2H5OH + 3O₂ → 2CO₂ + 3H₂O(l).

ΔH°f(C2H5OH) = −277.7 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
ΔH° = kJ
13.Reaction kineticsMedium
t (min)X (%)t = ?50%

A first-order reaction in a batch reactor has k = 0.05 min⁻¹. How long does it take to reach 50% conversion? Find t.

k = 0.05 min⁻¹X = 50 %
t = min
14.Reaction kineticsHard
t (min)X (%)60 minX = ?

A first-order reaction has k = 0.01 min⁻¹ at 30 °C and an activation energy of 80 kJ/mol. The batch reactor is now run at 45 °C for 60 min. Find the conversion X reached.

k1 = 0.01 min⁻¹T1 = 30 °CEa = 80 kJ/molT2 = 45 °Ct = 60 minR = 8.314 J/(mol·K)
X = %
15.Reactor sizing (CSTR & PFR)Medium
Q = 10 L/minX = 75%V = ?, k = 0.4 min⁻¹

A first-order liquid-phase reaction A → B with k = 0.4 min⁻¹ is carried out in a plug-flow reactor (PFR) fed at 10 L/min. The density is constant and the reactor is at steady state. Find the reactor volume V in litres for 75% conversion of A.

Q = 10 L/mink = 0.4 min⁻¹X = 75%
V = L
16.Reactor sizing (CSTR & PFR)Hard
Q = 100 L/minX = ?V = 400 L

A first-order liquid-phase reaction (k = 0.4 min⁻¹) runs in a 400 L plug-flow reactor (PFR) fed at 100 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 400 LQ = 100 L/mink = 0.4 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT150 °C110 °C40 °C15 °CΔT₁ΔT₂counter-flow

A shell-and-tube heat exchanger (one shell pass, two tube passes) must transfer 370 kW. The hot fluid cools from 150 to 110 °C and the cold fluid heats from 15 to 40 °C. The LMTD correction factor for this arrangement is F = 0.88, and U = 300 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 370 kWF = 0.88U = 300 W/(m²·K)Th: 150 → 110 °CTc: 15 → 40 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT155 °C105 °C?20 °CΔT₁ΔT₂counter-flow

In a counter-flow double-pipe heat exchanger, hot oil (0.3 kg/s, cp = 2.1 kJ/(kg·K)) flows in the inner tube and cools from 155 to 105 °C. Water (0.2 kg/s, cp = 4.18 kJ/(kg·K)) in the annulus enters at 20 °C. The inner tube has a diameter of 32 mm, and U = 250 W/(m²·K) is based on this diameter. Find the tube length L needed.

ṁh = 0.3 kg/scp,h = 2.1 kJ/(kg·K)Th: 155 → 105 °Cṁc = 0.2 kg/sTc,in = 20 °CD = 32 mmU = 250 W/(m²·K)
L = m
19.Heat conductionMedium
Glass, k = 0.96100 mmBrick, k = 0.7250 mm17 °C10 °CQ̇ = ?

A wall is made of 100 mm of glass and 50 mm of brick, with an area of 12 m². The outer faces are at 17 °C and 10 °C. Find the heat flow Q̇ through the wall.

L1 = 100 mm, k1 = 0.96 W/(m·K)L2 = 50 mm, k2 = 0.72 W/(m·K)A = 12 m²T1 = 17 °CT3 = 10 °C
Q̇ = W
20.Heat conductionHard
Mineral wool, k = 0.04200 mmGypsum board, k = 0.1725 mmroom 20 °Coutside -6 °CTs​ = ?Q̇

A wall of 200 mm mineral wool and 25 mm gypsum board separates a room at 20 °C from outside air at -6 °C. The convection coefficients are 8 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 15 m². Find the temperature Ts of the inside surface of the wall.

L1 = 200 mm, k1 = 0.04 W/(m·K)L2 = 25 mm, k2 = 0.17 W/(m·K)A = 15 m²hi = 8 W/(m²·K)ho = 20 W/(m²·K)Troom = 20 °CTout = -6 °C
Ts = °C
21.Pipe friction & head lossMedium
Q = 12 L/sD = 75 mmL = 200 mf = 0.015

Water flows at 12 L/s through a pipe 200 m long with an inside diameter of 75 mm. Use the Darcy friction factor f = 0.015 and g = 9.81 m/s². Find the friction head loss hf.

Q = 12 L/sL = 200 mD = 75 mmf = 0.015g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 0.2Δz = ?L = 100 m, D = 250 mm, f = 0.0252× bend (K = 0.3)

Two open reservoirs are joined by a pipe 100 m long with an inside diameter of 250 mm and a Darcy friction factor f = 0.025. The minor losses are a square-edged entrance (K = 0.5), 2 bends (K = 0.3 each), a valve (K = 0.2) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². What difference in water level Δz between the reservoirs gives a flow rate of 100 L/s?

Q = 100 L/sL = 100 mD = 250 mmf = 0.025Kentrance = 0.5Kbend = 0.3 (×2)Kvalve = 0.2Kexit = 1.0
Δz = m
23.Pumps & pump powerMedium
PQ = 100 L/sH = 22 m

In a test, a pump delivers 100 L/s of water (ρ = 1000 kg/m³) against a head of 22 m while its shaft takes 28.8 kW. Use g = 9.81 m/s². Find the pump efficiency η in percent.

Q = 100 L/sH = 22 mPshaft = 28.8 kWg = 9.81 m/s²
η = %
24.Pumps & pump powerHard
PQ = 40 L/sΔz = 5 mL = 200 m, D = 150 mm, f = 0.02, ΣK = 8

A pump moves 40 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 5 m higher. The pipe is 200 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.02; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². Find the head H the pump must add.

Q = 40 L/sΔz = 5 mL = 200 mD = 150 mmf = 0.02ΣK = 8
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 125 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
NaOH: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 250·(15 − 25)/(25 − 45) = 125 kg/h

Answer

ṁ2 = 125 kg/h
2.Mass balance

Answer: P = 193.8 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 2100·6/65 = 193.8 kg/h

Answer

P = 193.8 kg/h
3.Energy balance

Answer: tout = 78.64 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 2.5·2.44·(170 − 70) = 610 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 30 + 610/(3·4.18) = 78.64 °C

Answer

tout = 78.64 °C
4.Energy balance

Answer: ṁc = 3.514 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 3·3.6·(150 − 70) = 864 kW

Heat that reaches the water

Qc = (1 − 0.15)·864 = 734.4 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 734.4/(4.18·50) = 3.514 kg/s

Answer

ṁc = 3.514 kg/s
5.Ideal gas law

Answer: V = 355 L

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = 490/39.95 = 12.27 mol
T = 75 + 273.15 = 348.1 K

Volume

V = nRT/P = 12.27·8.314·348.1/100 = 355 L

Answer

V = 355 L
6.Ideal gas law

Answer: ρ = 0.7225 kg/m³

Ideal gas density: ρ = PM/(RT).

Rearrange the gas law

PV = (m/M)RT → ρ = m/V = PM/(RT)
T = 160 + 273.15 = 433.1 K

Density

ρ = 650·4.003/(8.314·433.1) = 0.7225 kg/m³

Answer

ρ = 0.7225 kg/m³
7.Stoichiometry

Answer: m = 66.02 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(C3H8) = 24/44.1 = 0.5442 mol
n(O2) = 80/32 = 2.5 mol

Limiting reactant

0.5442/1 = 0.5442, 2.5/5 = 0.5 → O2

Mass of product

n(CO2) = 0.5·3 = 1.5 mol
m = 1.5·44.01 = 66.02 g

Answer

m = 66.02 g
8.Stoichiometry

Answer: Y = 70.05 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(Fe2O3) = 12/159.69 = 0.07515 mol
m = 0.07515·3/1·44.01 = 9.921 g

Percent yield

Y = 6.95/9.921·100 = 70.05%

Answer

Y = 70.05%
9.Chemical equilibrium

Answer: [HI] = 0.3144 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

54 = (2x)²/(0.2 − x)²

Take the square root

7.348 = 2x/(0.2 − x) → x = 0.2·7.348/(2 + 7.348) = 0.1572 mol/L

Equilibrium concentration

[HI] = 2x = 0.3144 mol/L

Answer

[HI] = 0.3144 mol/L
10.Chemical equilibrium

Answer: [PCl5] = 0.3416 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.01 = x²/(0.4 − x) → x² + 0.01·x − 0.004 = 0

Solve the quadratic

x = (−0.01 + √(0.01² + 4·0.004))/2 = 0.05844 mol/L

Equilibrium concentration

[PCl₅] = 0.4 − 0.05844 = 0.3416 mol/L

Answer

[PCl5] = 0.3416 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 23.94 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

100·0.388·(120 − Tf) = 150·4.18·(Tf − 18)

Solve for the final temperature

Tf = (38.8·120 + 627·18)/(38.8 + 627) = 23.94 °C

Answer

Tf = 23.94 °C
12.Calorimetry & enthalpy

Answer: ΔH° = −1367 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [2·(−393.5) + 3·(−285.8)] − [1·(−277.7) + 3·0] = −1367 kJ

Answer

ΔH° = −1367 kJ

Negative: the reaction gives off heat (exothermic).

13.Reaction kinetics

Answer: t = 13.86 min

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Conversion and concentration

C/C0 = 1 − X = 0.5

Solve for the time

t = −ln(1 − X)/k = −ln(0.5)/0.05 = 13.86 min

Answer

t = 13.86 min
14.Reaction kinetics

Answer: X = 93.14 %

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Rate constant at the new temperature

T1 = 303.1 K, T2 = 318.1 K
k2 = 0.01·e−(80000/8.314)·(1/318.1 − 1/303.1) = 0.04466 min⁻¹

Conversion

X = 1 − e−0.04466·60 = 1 − 0.06859 = 93.14 %

Answer

X = 93.14 %
15.Reactor sizing (CSTR & PFR)

Answer: V = 34.66 L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = ln(1/(1 − 0.75))/0.4 = 1.386/0.4 = 3.466 min

Volume

V = Q·τ = 10·3.466 = 34.66 L

Answer

V = 34.66 L
16.Reactor sizing (CSTR & PFR)

Answer: X = 79.81 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 400/100 = 4 min, kτ = 0.4·4 = 1.6

Conversion

X = 1 − e−kτ = 1 − e−1.6 = 79.81%

Answer

X = 79.81%
17.Heat exchangers (LMTD)

Answer: A = 13.7 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences (counter-flow)

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 150 − 40 = 110 K
ΔT₂ = Th,out − Tc,in = 110 − 15 = 95 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (110 − 95)/ln(110/95) = 102.3 K

Area

A = Q̇/(U·F·ΔTlm,cf) = 370000/(300·0.88·102.3) = 13.7 m²

Answer

A = 13.7 m²
18.Heat exchangers (LMTD)

Answer: L = 13.77 m

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = 0.3·2.1·(155 − 105) = 31.5 kW
Tc,out = 20 + 31.5/(0.2·4.18) = 57.68 °C

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 155 − 57.68 = 97.32 K
ΔT₂ = Th,out − Tc,in = 105 − 20 = 85 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (97.32 − 85)/ln(97.32/85) = 91.02 K

Area and length

A = 31500/(250·91.02) = 1.384 m²
L = A/(πD) = 1.384/(π·0.032) = 13.77 m

Answer

L = 13.77 m
19.Heat conduction

Answer: Q̇ = 483.8 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (100/1000)/(0.96·12) = 0.008681 K/W
R2 = L2/(k2A) = (50/1000)/(0.72·12) = 0.005787 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 7/0.01447 = 483.8 W

Answer

Q̇ = 483.8 W
20.Heat conduction

Answer: Ts = 19.39 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(8·15) = 0.008333 K/W
R1 = L1/(k1A) = (200/1000)/(0.04·15) = 0.3333 K/W
R2 = L2/(k2A) = (25/1000)/(0.17·15) = 0.009804 K/W
Ro = 1/(hoA) = 1/(20·15) = 0.003333 K/W
ΣR = 0.3548 K/W

Heat loss

Q̇ = (20 − (-6))/0.3548 = 73.28 W
Ts = Troom − Q̇·Ri = 20 − 73.28·0.008333 = 19.39 °C

Answer

Ts = 19.39 °C
21.Pipe friction & head loss

Answer: hf = 15.04 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Mean velocity

A = π·0.075²/4 = 0.004418 m²
V = Q/A = 0.012/0.004418 = 2.716 m/s

Velocity head

V²/(2g) = 2.716²/(2·9.81) = 0.376 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.015·(200/0.075)·2.716²/(2·9.81) = 15.04 m

Answer

hf = 15.04 m
22.Pipe friction & head loss

Answer: Δz = 2.602 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.1/0.04909 = 2.037 m/s
V²/(2g) = 0.2115 m

Loss coefficients

f·L/D = 0.025·100/0.25 = 10
ΣK = 0.5 + 2·0.3 + 0.2 + 1.0 = 2.3

Total head loss

hf = 10·0.2115 = 2.115 m
hm = 2.3·0.2115 = 0.4865 m
Δz = hf + hm = 2.602 m

Answer

Δz = 2.602 m
23.Pumps & pump power

Answer: η = 74.94 %

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.1·22 = 21.58 kW

Efficiency

η = Ph/Pshaft = 21.58/28.8 = 74.94%

Answer

η = 74.94%
24.Pumps & pump power

Answer: H = 14.05 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.04/0.01767 = 2.264 m/s
V²/(2g) = 0.2611 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (26.67 + 8)·0.2611 = 9.053 m

Pump head

Both surfaces are open and practically at rest, so pressure and velocity terms drop out.

H = Δz + hL = 5 + 9.053 = 14.05 m

Answer

H = 14.05 m

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