Mass balance
- Steady state
- in = out
- Total balance
- ṁ1 + ṁ2 = ṁ3
- Component balance
- ṁ1x1 + ṁ2x2 = ṁ3x3
- Evaporator
- F·xF = P·xP, W = F − P
Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.
How much of stream 2 must be added each hour to stream 1 so that the blended product contains 25% NaOH? Find ṁ2.
An evaporator concentrates a NaOH solution by boiling off pure water. Find the product flow P in kg/h.
Hot ethanol cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.
Hot glycol mix heats water in an exchanger that loses 15% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.
What volume V does 490 g of Ar occupy at 100 kPa and 75 °C? Treat it as an ideal gas.
Find the density ρ of He at 650 kPa and 160 °C, treating it as an ideal gas.
24 g of C3H8 and 80 g of O2 react according to C3H8 + 5O2 → 3CO2 + 4H2O. What mass m of CO2 can form?
In the reaction Fe2O3 + 3CO → 2Fe + 3CO2, 12 g of Fe2O3 reacts completely (the other reactants are in excess) and 6.95 g of CO2 is collected. Find the percent yield Y.
0.2 mol/L of H₂ and 0.2 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 54. Find the equilibrium concentration [HI].
PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.01 at the reaction temperature. A container starts with 0.4 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].
A 100 g block of zinc (c = 0.388 J/(g·°C)) at 120 °C is dropped into 150 g of water (c = 4.18 J/(g·°C)) at 18 °C in an insulated cup. Find the final temperature Tf.
Use the standard enthalpies of formation to find ΔH° for the reaction C2H5OH + 3O₂ → 2CO₂ + 3H₂O(l).
A first-order reaction in a batch reactor has k = 0.05 min⁻¹. How long does it take to reach 50% conversion? Find t.
A first-order reaction has k = 0.01 min⁻¹ at 30 °C and an activation energy of 80 kJ/mol. The batch reactor is now run at 45 °C for 60 min. Find the conversion X reached.
A first-order liquid-phase reaction A → B with k = 0.4 min⁻¹ is carried out in a plug-flow reactor (PFR) fed at 10 L/min. The density is constant and the reactor is at steady state. Find the reactor volume V in litres for 75% conversion of A.
A first-order liquid-phase reaction (k = 0.4 min⁻¹) runs in a 400 L plug-flow reactor (PFR) fed at 100 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.
A shell-and-tube heat exchanger (one shell pass, two tube passes) must transfer 370 kW. The hot fluid cools from 150 to 110 °C and the cold fluid heats from 15 to 40 °C. The LMTD correction factor for this arrangement is F = 0.88, and U = 300 W/(m²·K). Find the heat transfer area A needed.
In a counter-flow double-pipe heat exchanger, hot oil (0.3 kg/s, cp = 2.1 kJ/(kg·K)) flows in the inner tube and cools from 155 to 105 °C. Water (0.2 kg/s, cp = 4.18 kJ/(kg·K)) in the annulus enters at 20 °C. The inner tube has a diameter of 32 mm, and U = 250 W/(m²·K) is based on this diameter. Find the tube length L needed.
A wall is made of 100 mm of glass and 50 mm of brick, with an area of 12 m². The outer faces are at 17 °C and 10 °C. Find the heat flow Q̇ through the wall.
A wall of 200 mm mineral wool and 25 mm gypsum board separates a room at 20 °C from outside air at -6 °C. The convection coefficients are 8 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 15 m². Find the temperature Ts of the inside surface of the wall.
Water flows at 12 L/s through a pipe 200 m long with an inside diameter of 75 mm. Use the Darcy friction factor f = 0.015 and g = 9.81 m/s². Find the friction head loss hf.
Two open reservoirs are joined by a pipe 100 m long with an inside diameter of 250 mm and a Darcy friction factor f = 0.025. The minor losses are a square-edged entrance (K = 0.5), 2 bends (K = 0.3 each), a valve (K = 0.2) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². What difference in water level Δz between the reservoirs gives a flow rate of 100 L/s?
In a test, a pump delivers 100 L/s of water (ρ = 1000 kg/m³) against a head of 22 m while its shaft takes 28.8 kW. Use g = 9.81 m/s². Find the pump efficiency η in percent.
A pump moves 40 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 5 m higher. The pipe is 200 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.02; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². Find the head H the pump must add.
Answer: ṁ2 = 125 kg/h
Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.
Answer: P = 193.8 kg/h
Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.
Answer: tout = 78.64 °C
Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).
Answer: ṁc = 3.514 kg/s
Energy balance with losses: heat released = heat absorbed + heat lost.
Answer: V = 355 L
Ideal gas law: PV = nRT, with n = m/M.
Answer: ρ = 0.7225 kg/m³
Ideal gas density: ρ = PM/(RT).
Answer: m = 66.02 g
Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.
Answer: Y = 70.05 %
Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.
Answer: [HI] = 0.3144 mol/L
Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.
Answer: [PCl5] = 0.3416 mol/L
Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.
Answer: Tf = 23.94 °C
Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.
Answer: ΔH° = −1367 kJ
Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.
Negative: the reaction gives off heat (exothermic).
Answer: t = 13.86 min
Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).
Answer: X = 93.14 %
Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).
Answer: V = 34.66 L
Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.
Answer: X = 79.81 %
Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.
Answer: A = 13.7 m²
LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.
In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.
Answer: L = 13.77 m
LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.
In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.
Answer: Q̇ = 483.8 W
Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.
Answer: Ts = 19.39 °C
Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.
Answer: hf = 15.04 m
Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.
Answer: Δz = 2.602 m
Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.
Answer: η = 74.94 %
Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.
Answer: H = 14.05 m
Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.
Both surfaces are open and practically at rest, so pressure and velocity terms drop out.
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