FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1550 kg/h · 15% sugarStream 2ṁ₂ = ? · 45% sugarProduct20% sugar

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 20% sugar? Find ṁ2.

ṁ1 = 550 kg/hx1 = 15 %x2 = 45 %x3 = 20 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F2300 kg/h · 5% sugarProduct P55% sugarVapour W (pure water)W = ? kg/h

An evaporator concentrates a sugar solution by boiling off pure water. Find the water evaporated W in kg/h.

F = 2300 kg/hxF = 5 %xP = 55 %
W = kg/h
3.Energy balanceMedium
hot sidecold sideglycol mix · 140 °C100 °Cwater · 20 °Ct = ? °C

Hot glycol mix cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 2 kg/scp,h = 3.6 kJ/(kg·K)Th: 140 → 100 °Cṁc = 3 kg/scp,c = 4.18 kJ/(kg·K)tin = 20 °C
tout = °C
4.Energy balanceHard
hot sidecold sideethanol · 150 °C70 °Cwater · 30 °C90 °C · ṁ = ?15% lost

Hot ethanol heats water in an exchanger that loses 15% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 1 kg/scp,h = 2.44 kJ/(kg·K)Th: 150 → 70 °Ct: 30 → 90 °Ccp,c = 4.18 kJ/(kg·K)loss = 15 %
ṁc = kg/s
5.Ideal gas lawMedium
150 g of HeP = 650 kPaT = 10 °CV = ?

What volume V does 150 g of He occupy at 650 kPa and 10 °C? Treat it as an ideal gas.

m = 150 gM = 4.003 g/molP = 650 kPaT = 10 °CR = 8.314 J/(mol·K)
V = L
6.Ideal gas lawHard
He, M = 4.003 g/molP = 950 kPaT = 110 °Cρ = ?

Find the density ρ of He at 950 kPa and 110 °C, treating it as an ideal gas.

M = 4.003 g/molP = 950 kPaT = 110 °CR = 8.314 J/(mol·K)
ρ = kg/m³
7.StoichiometryMedium
m(X)n(X)n(H2​O)m(H2​O)÷ M(X)× 2/ν× M(H2​O)

12 g of H2 and 40 g of O2 react according to 2H2 + O2 → 2H2O. What mass m of H2O can form?

M(H2) = 2.016M(O2) = 32M(H2O) = 18.02 g/mol
m = g
8.StoichiometryHard
m(C3​H8​)n(C3​H8​)n(H2​O)m(H2​O)÷ M(C3​H8​)× 4/1× M(H2​O)

In the reaction C3H8 + 5O2 → 3CO2 + 4H2O, 6 g of C3H8 reacts completely (the other reactants are in excess) and 8.63 g of H2O is collected. Find the percent yield Y.

M(C3H8) = 44.1 g/molM(H2O) = 18.02 g/molactual: 8.63 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.250.250C−x−x+2xE0.25 − x0.25 − x2x

0.25 mol/L of H₂ and 0.25 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 16. Find the equilibrium concentration [H2].

[H₂]₀ = [I₂]₀ = 0.25 mol/LKc = 16
[H2] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I100C−x+x+xE1 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.08 at the reaction temperature. A container starts with 1 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].

[PCl₅]₀ = 1 mol/LKc = 0.08
[Cl2] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Zincm = 250 gT = 150 °Cc = 0.388 J/(g·°C)Waterm = 400 gT = 23 °Cc = 4.18 J/(g·°C)

A 250 g block of zinc (c = 0.388 J/(g·°C)) at 150 °C is dropped into 400 g of water (c = 4.18 J/(g·°C)) at 23 °C in an insulated cup. Find the final temperature Tf.

mmetal = 250 gcmetal = 0.388 J/(g·°C)Tmetal = 150 °Cmwater = 400 gTwater = 23 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
HC3​H8​ + 5O₂reactants3CO₂ + 4H₂O(l)productsΔH° = ?

Use the standard enthalpies of formation to find ΔH° for the reaction C3H8 + 5O₂ → 3CO₂ + 4H₂O(l).

ΔH°f(C3H8) = −103.8 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
ΔH° = kJ
13.Reaction kineticsMedium
t (min)X (%)t = ?95%

A first-order reaction in a batch reactor has k = 0.1 min⁻¹. How long does it take to reach 95% conversion? Find t.

k = 0.1 min⁻¹X = 95 %
t = min
14.Reaction kineticsHard
Tk35 °C0.0275 °C1.77

The rate constant of a reaction is 0.02 min⁻¹ at 35 °C and 1.77 min⁻¹ at 75 °C. Find the activation energy Ea.

k1 = 0.02 min⁻¹T1 = 35 °Ck2 = 1.77 min⁻¹T2 = 75 °CR = 8.314 J/(mol·K)
Ea = kJ/mol
15.Reactor sizing (CSTR & PFR)Medium
QX = 85%same Q, k and X as the CSTR

A first-order liquid-phase reaction must reach 85% conversion. How many times larger must a CSTR be than a PFR for the same feed rate, rate constant and conversion? Find the ratio VCSTR/VPFR.

X = 85%first order, same k and Q
VCSTR/VPFR =
16.Reactor sizing (CSTR & PFR)Hard
V = 1000 LQ = 20 L/minX = ?

A first-order liquid-phase reaction (k = 0.12 min⁻¹) runs in a 1000 L CSTR fed at 20 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 1000 LQ = 20 L/mink = 0.12 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT80 °C55 °C65 °C30 °CΔT₁ΔT₂counter-flow

A shell-and-tube heat exchanger (one shell pass, two tube passes) must transfer 620 kW. The hot fluid cools from 80 to 55 °C and the cold fluid heats from 30 to 65 °C. The LMTD correction factor for this arrangement is F = 0.92, and U = 300 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 620 kWF = 0.92U = 300 W/(m²·K)Th: 80 → 55 °CTc: 30 → 65 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT115 °C90 °C71.27 °C30 °CΔT₁ΔT₂counter-flow

Hot oil (1.5 kg/s, cp = 2.3 kJ/(kg·K)) cools from 115 to 90 °C in a counter-flow exchanger. It heats 0.5 kg/s of water (cp = 4.18 kJ/(kg·K)) that enters at 30 °C. With U = 800 W/(m²·K), find the heat transfer area A needed.

ṁh = 1.5 kg/scp,h = 2.3 kJ/(kg·K)Th: 115 → 90 °Cṁc = 0.5 kg/scp,c = 4.18 kJ/(kg·K)Tc,in = 30 °CU = 800 W/(m²·K)
A = m²
19.Heat conductionMedium
Expanded polystyrene, k = 0.035250 mmGypsum board, k = 0.17100 mm18 °C-15 °CQ̇ = ?

A wall is made of 250 mm of expanded polystyrene and 100 mm of gypsum board, with an area of 20 m². The outer faces are at 18 °C and -15 °C. Find the heat flow Q̇ through the wall.

L1 = 250 mm, k1 = 0.035 W/(m·K)L2 = 100 mm, k2 = 0.17 W/(m·K)A = 20 m²T1 = 18 °CT3 = -15 °C
Q̇ = W
20.Heat conductionHard
Concrete, k = 1.4100 mmExpanded polystyrene, k = 0.03575 mmroom 20 °Coutside 1 °CQ̇

A wall of 100 mm concrete and 75 mm expanded polystyrene separates a room at 20 °C from outside air at 1 °C. The convection coefficients are 10 W/(m²·K) inside and 30 W/(m²·K) outside, and the wall area is 10 m². Find the overall heat transfer coefficient U of the wall.

L1 = 100 mm, k1 = 1.4 W/(m·K)L2 = 75 mm, k2 = 0.035 W/(m·K)A = 10 m²hi = 10 W/(m²·K)ho = 30 W/(m²·K)Troom = 20 °CTout = 1 °C
U = W/(m²·K)
21.Pipe friction & head lossMedium
Q = 80 L/sD = 200 mmL = 400 mf = 0.028

Water flows at 80 L/s through a pipe 400 m long with an inside diameter of 200 mm. Use the Darcy friction factor f = 0.028 and g = 9.81 m/s². Find the friction head loss hf.

Q = 80 L/sL = 400 mD = 200 mmf = 0.028g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 5Δz = ?L = 200 m, D = 200 mm, f = 0.0154× bend (K = 0.3)

Two open reservoirs are joined by a pipe 200 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.015. The minor losses are a square-edged entrance (K = 0.5), 4 bends (K = 0.3 each), a valve (K = 5) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². What difference in water level Δz between the reservoirs gives a flow rate of 80 L/s?

Q = 80 L/sL = 200 mD = 200 mmf = 0.015Kentrance = 0.5Kbend = 0.3 (×4)Kvalve = 5Kexit = 1.0
Δz = m
23.Pumps & pump powerMedium
PQ = 25 L/sH = 66 m

In a test, a pump delivers 25 L/s of water (ρ = 1000 kg/m³) against a head of 66 m while its shaft takes 20.2 kW. Use g = 9.81 m/s². Find the pump efficiency η in percent.

Q = 25 L/sH = 66 mPshaft = 20.2 kWg = 9.81 m/s²
η = %
24.Pumps & pump powerHard
100 kPa (gauge)PQ = 50 L/sΔz = 6 mL = 300 m, D = 250 mm, f = 0.015, ΣK = 8

A pump moves 50 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 6 m higher. The pipe is 300 m long with an inside diameter of 250 mm and a Darcy friction factor f = 0.015; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². The upper tank is closed and the air above its water is at a gauge pressure of 100 kPa. Find the head H the pump must add.

Q = 50 L/sΔz = 6 mL = 300 mD = 250 mmf = 0.015ΣK = 8ptank = 100 kPa
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 110 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
sugar: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 550·(15 − 20)/(20 − 45) = 110 kg/h

Answer

ṁ2 = 110 kg/h
2.Mass balance

Answer: W = 2091 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 2300·5/55 = 209.1 kg/h

Total balance

W = F − P = 2300 − 209.1 = 2091 kg/h

Answer

W = 2091 kg/h
3.Energy balance

Answer: tout = 42.97 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 2·3.6·(140 − 100) = 288 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 20 + 288/(3·4.18) = 42.97 °C

Answer

tout = 42.97 °C
4.Energy balance

Answer: ṁc = 0.6616 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 1·2.44·(150 − 70) = 195.2 kW

Heat that reaches the water

Qc = (1 − 0.15)·195.2 = 165.9 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 165.9/(4.18·60) = 0.6616 kg/s

Answer

ṁc = 0.6616 kg/s
5.Ideal gas law

Answer: V = 135.7 L

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = 150/4.003 = 37.47 mol
T = 10 + 273.15 = 283.1 K

Volume

V = nRT/P = 37.47·8.314·283.1/650 = 135.7 L

Answer

V = 135.7 L
6.Ideal gas law

Answer: ρ = 1.194 kg/m³

Ideal gas density: ρ = PM/(RT).

Rearrange the gas law

PV = (m/M)RT → ρ = m/V = PM/(RT)
T = 110 + 273.15 = 383.1 K

Density

ρ = 950·4.003/(8.314·383.1) = 1.194 kg/m³

Answer

ρ = 1.194 kg/m³
7.Stoichiometry

Answer: m = 45.05 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(H2) = 12/2.016 = 5.952 mol
n(O2) = 40/32 = 1.25 mol

Limiting reactant

5.952/2 = 2.976, 1.25/1 = 1.25 → O2

Mass of product

n(H2O) = 1.25·2 = 2.5 mol
m = 2.5·18.02 = 45.05 g

Answer

m = 45.05 g
8.Stoichiometry

Answer: Y = 88 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(C3H8) = 6/44.1 = 0.1361 mol
m = 0.1361·4/1·18.02 = 9.807 g

Percent yield

Y = 8.63/9.807·100 = 88%

Answer

Y = 88%
9.Chemical equilibrium

Answer: [H2] = 0.08333 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

16 = (2x)²/(0.25 − x)²

Take the square root

4 = 2x/(0.25 − x) → x = 0.25·4/(2 + 4) = 0.1667 mol/L

Equilibrium concentration

[H₂] = 0.25 − x = 0.08333 mol/L

Answer

[H2] = 0.08333 mol/L
10.Chemical equilibrium

Answer: [Cl2] = 0.2457 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.08 = x²/(1 − x) → x² + 0.08·x − 0.08 = 0

Solve the quadratic

x = (−0.08 + √(0.08² + 4·0.08))/2 = 0.2457 mol/L

Equilibrium concentration

[Cl₂] = x = 0.2457 mol/L

Answer

[Cl2] = 0.2457 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 29.96 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

250·0.388·(150 − Tf) = 400·4.18·(Tf − 23)

Solve for the final temperature

Tf = (97·150 + 1672·23)/(97 + 1672) = 29.96 °C

Answer

Tf = 29.96 °C
12.Calorimetry & enthalpy

Answer: ΔH° = −2220 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [3·(−393.5) + 4·(−285.8)] − [1·(−103.8) + 5·0] = −2220 kJ

Answer

ΔH° = −2220 kJ

Negative: the reaction gives off heat (exothermic).

13.Reaction kinetics

Answer: t = 29.96 min

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Conversion and concentration

C/C0 = 1 − X = 0.05

Solve for the time

t = −ln(1 − X)/k = −ln(0.05)/0.1 = 29.96 min

Answer

t = 29.96 min
14.Reaction kinetics

Answer: Ea = 99.96 kJ/mol

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperatures

T1 = 308.1 K, T2 = 348.1 K

Solve Arrhenius for Ea

Ea = −R·ln(k2/k1)/(1/T2 − 1/T1) = −8.314·4.483/(-3.728e-4) = 99965 J/mol
Ea = 99.96 kJ/mol

Answer

Ea = 99.96 kJ/mol
15.Reactor sizing (CSTR & PFR)

Answer: VCSTR/VPFR = 2.987

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

k·τ for each reactor

CSTR: k·τ = X/(1 − X) = 0.85/0.15 = 5.667
PFR: k·τ = ln(1/(1 − X)) = ln(6.667) = 1.897

Ratio of volumes

VCSTR/VPFR = 5.667/1.897 = 2.987

Answer

VCSTR/VPFR = 2.987

The gap grows quickly at high conversion.

16.Reactor sizing (CSTR & PFR)

Answer: X = 85.71 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 1000/20 = 50 min, kτ = 0.12·50 = 6

Conversion

X = kτ/(1 + kτ) = 6/(1 + 6) = 85.71%

Answer

X = 85.71%
17.Heat exchangers (LMTD)

Answer: A = 114.8 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences (counter-flow)

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 80 − 65 = 15 K
ΔT₂ = Th,out − Tc,in = 55 − 30 = 25 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (15 − 25)/ln(15/25) = 19.58 K

Area

A = Q̇/(U·F·ΔTlm,cf) = 620000/(300·0.92·19.58) = 114.8 m²

Answer

A = 114.8 m²
18.Heat exchangers (LMTD)

Answer: A = 2.096 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = ṁhcp,h(Th,in − Th,out) = 1.5·2.3·25 = 86.25 kW
Tc,out = 30 + 86.25/(0.5·4.18) = 71.27 °C

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 115 − 71.27 = 43.73 K
ΔT₂ = Th,out − Tc,in = 90 − 30 = 60 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (43.73 − 60)/ln(43.73/60) = 51.44 K

Area

A = Q̇/(U·ΔTlm) = 86250/(800·51.44) = 2.096 m²

Answer

A = 2.096 m²
19.Heat conduction

Answer: Q̇ = 85.37 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (250/1000)/(0.035·20) = 0.3571 K/W
R2 = L2/(k2A) = (100/1000)/(0.17·20) = 0.02941 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 33/0.3866 = 85.37 W

Answer

Q̇ = 85.37 W
20.Heat conduction

Answer: U = 0.426 W/(m²·K)

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(10·10) = 0.01 K/W
R1 = L1/(k1A) = (100/1000)/(1.4·10) = 0.007143 K/W
R2 = L2/(k2A) = (75/1000)/(0.035·10) = 0.2143 K/W
Ro = 1/(hoA) = 1/(30·10) = 0.003333 K/W
ΣR = 0.2348 K/W

Overall coefficient

U = 1/(A·ΣR) = 1/(10·0.2348) = 0.426 W/(m²·K)

Answer

U = 0.426 W/(m²·K)
21.Pipe friction & head loss

Answer: hf = 18.51 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Mean velocity

A = π·0.2²/4 = 0.03142 m²
V = Q/A = 0.08/0.03142 = 2.546 m/s

Velocity head

V²/(2g) = 2.546²/(2·9.81) = 0.3305 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.028·(400/0.2)·2.546²/(2·9.81) = 18.51 m

Answer

hf = 18.51 m
22.Pipe friction & head loss

Answer: Δz = 7.503 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.08/0.03142 = 2.546 m/s
V²/(2g) = 0.3305 m

Loss coefficients

f·L/D = 0.015·200/0.2 = 15
ΣK = 0.5 + 4·0.3 + 5 + 1.0 = 7.7

Total head loss

hf = 15·0.3305 = 4.958 m
hm = 7.7·0.3305 = 2.545 m
Δz = hf + hm = 7.503 m

Answer

Δz = 7.503 m
23.Pumps & pump power

Answer: η = 80.13 %

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.025·66 = 16.19 kW

Efficiency

η = Ph/Pshaft = 16.19/20.2 = 80.13%

Answer

η = 80.13%
24.Pumps & pump power

Answer: H = 17.57 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.05/0.04909 = 1.019 m/s
V²/(2g) = 0.05288 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (18 + 8)·0.05288 = 1.375 m

Pressure head

p/(ρ·g) = 100000/(1000·9.81) = 10.19 m

Pump head

Both surfaces are practically at rest, so there is no velocity head term.

H = Δz + p/(ρ·g) + hL = 6 + 10.19 + 1.375 = 17.57 m

Answer

H = 17.57 m

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