FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1400 kg/h · 10% saltStream 2ṁ₂ = ? · 45% saltProduct30% salt

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 30% salt? Find ṁ2.

ṁ1 = 400 kg/hx1 = 10 %x2 = 45 %x3 = 30 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F3000 kg/h · 18% saltProduct PP = ? · 35%Vapour W (pure water)0% salt

An evaporator concentrates a salt solution by boiling off pure water. Find the product flow P in kg/h.

F = 3000 kg/hxF = 18 %xP = 35 %
P = kg/h
3.Energy balanceMedium
hot sidecold sideethanol · 140 °C70 °Cwater · 20 °Ct = ? °C

Hot ethanol cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 2.5 kg/scp,h = 2.44 kJ/(kg·K)Th: 140 → 70 °Cṁc = 3 kg/scp,c = 4.18 kJ/(kg·K)tin = 20 °C
tout = °C
4.Energy balanceHard
hot sidecold sideethanol · 130 °C70 °Cwater · 20 °C80 °C · ṁ = ?10% lost

Hot ethanol heats water in an exchanger that loses 10% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 2.5 kg/scp,h = 2.44 kJ/(kg·K)Th: 130 → 70 °Ct: 20 → 80 °Ccp,c = 4.18 kJ/(kg·K)loss = 10 %
ṁc = kg/s
5.Ideal gas lawMedium
270 g of O₂P = 100 kPaT = 25 °CV = ?

What volume V does 270 g of O₂ occupy at 100 kPa and 25 °C? Treat it as an ideal gas.

m = 270 gM = 32 g/molP = 100 kPaT = 25 °CR = 8.314 J/(mol·K)
V = L
6.Ideal gas lawHard
State 1State 2

A fixed amount of Ar goes from 350 kPa, 2 L, 15 °C to 300 kPa and 140 °C. Find the new volume V2.

P1 = 350 kPaV1 = 2 LT1 = 15 °CP2 = 300 kPaT2 = 140 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(MgO)m(MgO)÷ M(X)× 2/ν× M(MgO)

16 g of Mg and 80 g of O2 react according to 2Mg + O2 → 2MgO. What mass m of MgO can form?

M(Mg) = 24.31M(O2) = 32M(MgO) = 40.3 g/mol
m = g
8.StoichiometryHard
m(Mg)n(Mg)n(MgO)m(MgO)÷ M(Mg)× 2/2× M(MgO)

In the reaction 2Mg + O2 → 2MgO, 4 g of Mg reacts completely (the other reactants are in excess) and 6.23 g of MgO is collected. Find the percent yield Y.

M(Mg) = 24.31 g/molM(MgO) = 40.3 g/molactual: 6.23 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.40.40C−x−x+2xE0.4 − x0.4 − x2x

0.4 mol/L of H₂ and 0.4 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 25. Find the equilibrium concentration [HI].

[H₂]₀ = [I₂]₀ = 0.4 mol/LKc = 25
[HI] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.100C−x+x+xE0.1 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.02 at the reaction temperature. A container starts with 0.1 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].

[PCl₅]₀ = 0.1 mol/LKc = 0.02
[Cl2] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Ironm = 250 gT = 130 °Cc = 0.449 J/(g·°C)Waterm = 100 gT = 16 °Cc = 4.18 J/(g·°C)

A 250 g block of iron (c = 0.449 J/(g·°C)) at 130 °C is dropped into 100 g of water (c = 4.18 J/(g·°C)) at 16 °C in an insulated cup. Find the final temperature Tf.

mmetal = 250 gcmetal = 0.449 J/(g·°C)Tmetal = 130 °Cmwater = 100 gTwater = 16 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H25 g C3​H8​C3​H8​ + 5O₂reactants3CO₂ + 4H₂O(l)productsq = ?

Use the standard enthalpies of formation to find the heat q released when 25 g of C3H8 (M = 44.1 g/mol) burns completely: C3H8 + 5O₂ → 3CO₂ + 4H₂O(l). Give q as a positive number.

ΔH°f(C3H8) = −103.8 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
q = kJ
13.Reaction kineticsMedium
t (min)C (mol/L)15 min0.7

In a first-order reaction the concentration of A falls from 1 mol/L to 0.7 mol/L in 15 min. Find the rate constant k.

CA0 = 1 mol/LCA = 0.7 mol/Lt = 15 min
k = min⁻¹
14.Reaction kineticsHard
CA0​ (mol/L)r (mol/(L·s))run 10.250.012run 20.50.048n = ?

Two experiments measure the initial rate of A → products. With CA0 = 0.25 mol/L the rate is 0.012 mol/(L·s); with CA0 = 0.5 mol/L it is 0.048 mol/(L·s). Find the reaction order n with respect to A.

CA0,1 = 0.25 mol/Lr1 = 0.012 mol/(L·s)CA0,2 = 0.5 mol/Lr2 = 0.048 mol/(L·s)
n =
15.Reactor sizing (CSTR & PFR)Medium
Q = 20 L/minCA0​ = 0.5 mol/LCA​ = ?V = 200 L, k = 0.12 min⁻¹

A liquid-phase first-order reaction A → B (k = 0.12 min⁻¹) runs in a 200 L plug-flow reactor (PFR). The feed enters at 20 L/min with CA0 = 0.5 mol/L. The density is constant and the reactor is at steady state. Find the outlet concentration CA.

V = 200 LQ = 20 L/mink = 0.12 min⁻¹CA0 = 0.5 mol/L
CA = mol/L
16.Reactor sizing (CSTR & PFR)Hard
V = 1500 LV = 1500 LQ = 10 L/minX = ?

A first-order liquid-phase reaction (k = 0.05 min⁻¹) runs in two equal CSTRs in series, each of 1500 L. The feed rate is 10 L/min, the density is constant and the reactors are at steady state. Find the overall conversion X in percent.

V = 1500 L (×2)Q = 10 L/mink = 0.05 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT125 °C95 °C50 °C25 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 360 kW. The hot fluid cools from 125 to 95 °C and the cold fluid heats from 25 to 50 °C. The overall heat transfer coefficient is 1500 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 360 kWU = 1500 W/(m²·K)Th: 125 → 95 °CTc: 25 → 50 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT140 °C??20 °CΔT₁ΔT₂counter-flow

In a counter-flow heat exchanger both streams have the same heat capacity rate, ṁ·cp = 1.5 kW/K. The hot stream enters at 140 °C and the cold stream at 20 °C. The exchanger has A = 1.5 m² and U = 500 W/(m²·K). Find the hot outlet temperature Th,out.

Ch = Cc = 1.5 kW/KTh,in = 140 °CTc,in = 20 °CA = 1.5 m²U = 500 W/(m²·K)
Th,out = °C
19.Heat conductionMedium
Brick, k = 0.72250 mmExpanded polystyrene, k = 0.035100 mm24 °C6 °CQ̇ = ?

A wall is made of 250 mm of brick and 100 mm of expanded polystyrene, with an area of 8 m². The outer faces are at 24 °C and 6 °C. Find the heat flow Q̇ through the wall.

L1 = 250 mm, k1 = 0.72 W/(m·K)L2 = 100 mm, k2 = 0.035 W/(m·K)A = 8 m²T1 = 24 °CT3 = 6 °C
Q̇ = W
20.Heat conductionHard
Expanded polystyrene, k = 0.035150 mmConcrete, k = 1.475 mmroom 22 °Coutside -2 °CQ̇ = ?

A wall of 150 mm expanded polystyrene and 75 mm concrete separates a room at 22 °C from outside air at -2 °C. The convection coefficients are 7.7 W/(m²·K) inside and 30 W/(m²·K) outside, and the wall area is 8 m². Find the heat loss Q̇ through the wall.

L1 = 150 mm, k1 = 0.035 W/(m·K)L2 = 75 mm, k2 = 1.4 W/(m·K)A = 8 m²hi = 7.7 W/(m²·K)ho = 30 W/(m²·K)Troom = 22 °CTout = -2 °C
Q̇ = W
21.Pipe friction & head lossMedium
Q = 100 L/sD = 200 mmL = 300 mf = 0.03

Water flows at 100 L/s through a pipe 300 m long with an inside diameter of 200 mm. Use the Darcy friction factor f = 0.03 and g = 9.81 m/s². Find the friction head loss hf.

Q = 100 L/sL = 300 mD = 200 mmf = 0.03g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 2free outletH = ?L = 200 m, D = 250 mm, f = 0.0153× bend (K = 0.3)

A pipe 200 m long with an inside diameter of 250 mm (Darcy friction factor f = 0.015) runs from an open reservoir and discharges as a free jet into the air. The minor losses are a square-edged entrance (K = 0.5), 3 bends (K = 0.3 each) and a valve (K = 2). Use g = 9.81 m/s². How far H must the reservoir surface be above the pipe outlet for a flow rate of 80 L/s?

Q = 80 L/sL = 200 mD = 250 mmf = 0.015Kentrance = 0.5Kbend = 0.3 (×3)Kvalve = 2
H = m
23.Pumps & pump powerMedium
PQ = 30 L/sH = 66 m

In a test, a pump delivers 30 L/s of water (ρ = 1000 kg/m³) against a head of 66 m while its shaft takes 22.9 kW. Use g = 9.81 m/s². Find the pump efficiency η in percent.

Q = 30 L/sH = 66 mPshaft = 22.9 kWg = 9.81 m/s²
η = %
24.Pumps & pump powerHard
PQ = 60 L/sΔz = 7 mL = 300 m, D = 250 mm, f = 0.015, ΣK = 6

A pump moves 60 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 7 m higher. The pipe is 300 m long with an inside diameter of 250 mm and a Darcy friction factor f = 0.015; the minor-loss coefficients add up to ΣK = 6 (entrance and exit included). Use g = 9.81 m/s². Find the head H the pump must add.

Q = 60 L/sΔz = 7 mL = 300 mD = 250 mmf = 0.015ΣK = 6
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 533.3 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
salt: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 400·(10 − 30)/(30 − 45) = 533.3 kg/h

Answer

ṁ2 = 533.3 kg/h
2.Mass balance

Answer: P = 1543 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 3000·18/35 = 1543 kg/h

Answer

P = 1543 kg/h
3.Energy balance

Answer: tout = 54.05 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 2.5·2.44·(140 − 70) = 427 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 20 + 427/(3·4.18) = 54.05 °C

Answer

tout = 54.05 °C
4.Energy balance

Answer: ṁc = 1.313 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 2.5·2.44·(130 − 70) = 366 kW

Heat that reaches the water

Qc = (1 − 0.1)·366 = 329.4 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 329.4/(4.18·60) = 1.313 kg/s

Answer

ṁc = 1.313 kg/s
5.Ideal gas law

Answer: V = 209.2 L

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = 270/32 = 8.438 mol
T = 25 + 273.15 = 298.1 K

Volume

V = nRT/P = 8.438·8.314·298.1/100 = 209.2 L

Answer

V = 209.2 L
6.Ideal gas law

Answer: V2 = 3.346 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 288.1 K, T2 = 413.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 2·(350/300)·(413.1/288.1) = 3.346 L

Answer

V2 = 3.346 L
7.Stoichiometry

Answer: m = 26.52 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(Mg) = 16/24.31 = 0.6582 mol
n(O2) = 80/32 = 2.5 mol

Limiting reactant

0.6582/2 = 0.3291, 2.5/1 = 2.5 → Mg

Mass of product

n(MgO) = 0.3291·2 = 0.6582 mol
m = 0.6582·40.3 = 26.52 g

Answer

m = 26.52 g
8.Stoichiometry

Answer: Y = 93.95 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(Mg) = 4/24.31 = 0.1645 mol
m = 0.1645·2/2·40.3 = 6.631 g

Percent yield

Y = 6.23/6.631·100 = 93.95%

Answer

Y = 93.95%
9.Chemical equilibrium

Answer: [HI] = 0.5714 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

25 = (2x)²/(0.4 − x)²

Take the square root

5 = 2x/(0.4 − x) → x = 0.4·5/(2 + 5) = 0.2857 mol/L

Equilibrium concentration

[HI] = 2x = 0.5714 mol/L

Answer

[HI] = 0.5714 mol/L
10.Chemical equilibrium

Answer: [Cl2] = 0.03583 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.02 = x²/(0.1 − x) → x² + 0.02·x − 0.002 = 0

Solve the quadratic

x = (−0.02 + √(0.02² + 4·0.002))/2 = 0.03583 mol/L

Equilibrium concentration

[Cl₂] = x = 0.03583 mol/L

Answer

[Cl2] = 0.03583 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 40.13 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

250·0.449·(130 − Tf) = 100·4.18·(Tf − 16)

Solve for the final temperature

Tf = (112.3·130 + 418·16)/(112.3 + 418) = 40.13 °C

Answer

Tf = 40.13 °C
12.Calorimetry & enthalpy

Answer: q = 1258 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [3·(−393.5) + 4·(−285.8)] − [1·(−103.8) + 5·0] = −2220 kJ

Heat for the given mass

n = 25/44.1 = 0.5669 mol
q = n·|ΔH°/1| = 0.5669·2220 = 1258 kJ

Answer

q = 1258 kJ
13.Reaction kinetics

Answer: k = 0.02378 min⁻¹

Integrated rate laws: zero order: C = C₀ − kt (straight line, t½ = C₀/(2k)); first order: ln(C₀/C) = kt (t½ = ln 2/k); second order: 1/C − 1/C₀ = kt (t½ = 1/(kC₀)). Conversion X means C = C₀(1 − X).

Integrated first-order law

k = ln(CA0/CA)/t = ln(1/0.7)/15 = 0.3567/15 = 0.02378 min⁻¹

Answer

k = 0.02378 min⁻¹
14.Reaction kinetics

Answer: n = 2

Method of initial rates: for r = k·Cⁿ, comparing two runs that differ only in the starting concentration removes k: r₂/r₁ = (C₂/C₁)ⁿ. Doubling C doubles the rate for first order and quadruples it for second order.

Ratios

r2/r1 = 0.048/0.012 = 4
C2/C1 = 0.5/0.25 = 2

Order

n = ln(4)/ln(2) = 2

Answer

n = 2
15.Reactor sizing (CSTR & PFR)

Answer: CA = 0.1506 mol/L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 200/20 = 10 min

Outlet concentration

CA = 0.5·e−0.12·10 = 0.1506 mol/L

Answer

CA = 0.1506 mol/L

Conversion: X = 69.88%.

16.Reactor sizing (CSTR & PFR)

Answer: X = 98.62 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 1500/10 = 150 min, kτ = 0.05·150 = 7.5

Conversion

C1/CA0 = 1/(1 + kτ) = 1/(1 + 7.5) = 0.1176
C2/CA0 = 1/(1 + kτ)² = 0.01384
X = 1 − 0.01384 = 98.62%

Answer

X = 98.62%
17.Heat exchangers (LMTD)

Answer: A = 3.312 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 125 − 50 = 75 K
ΔT₂ = Th,out − Tc,in = 95 − 25 = 70 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (75 − 70)/ln(75/70) = 72.47 K

Area

A = Q̇/(U·ΔTlm) = 360000/(1500·72.47) = 3.312 m²

Answer

A = 3.312 m²
18.Heat exchangers (LMTD)

Answer: Th,out = 100 °C

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Constant temperature difference

The cold outlet sits opposite the hot inlet: Tc,out = Tc,in + (Th,in − Th,out), so ΔT₁ = Th,in − Tc,out = Th,out − Tc,in = ΔT₂.

ΔTlm = Th,out − Tc,in

Energy balance equals rate equation

1.5·(140 − Th,out) = 0.75·(Th,out − 20)
Th,out = (1.5·140 + 0.75·20)/(1.5 + 0.75) = 100 °C

Answer

Th,out = 100 °C

Heat transferred: Q̇ = 60 kW; the cold stream leaves at 60 °C.

19.Heat conduction

Answer: Q̇ = 44.94 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (250/1000)/(0.72·8) = 0.0434 K/W
R2 = L2/(k2A) = (100/1000)/(0.035·8) = 0.3571 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 18/0.4005 = 44.94 W

Answer

Q̇ = 44.94 W
20.Heat conduction

Answer: Q̇ = 42.64 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(7.7·8) = 0.01623 K/W
R1 = L1/(k1A) = (150/1000)/(0.035·8) = 0.5357 K/W
R2 = L2/(k2A) = (75/1000)/(1.4·8) = 0.006696 K/W
Ro = 1/(hoA) = 1/(30·8) = 0.004167 K/W
ΣR = 0.5628 K/W

Heat loss

Q̇ = (22 − (-2))/0.5628 = 42.64 W

Answer

Q̇ = 42.64 W
21.Pipe friction & head loss

Answer: hf = 23.24 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Mean velocity

A = π·0.2²/4 = 0.03142 m²
V = Q/A = 0.1/0.03142 = 3.183 m/s

Velocity head

V²/(2g) = 3.183²/(2·9.81) = 0.5164 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.03·(300/0.2)·3.183²/(2·9.81) = 23.24 m

Answer

hf = 23.24 m
22.Pipe friction & head loss

Answer: H = 2.22 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.08/0.04909 = 1.63 m/s
V²/(2g) = 0.1354 m

Loss coefficients

f·L/D = 0.015·200/0.25 = 12
ΣK = 0.5 + 3·0.3 + 2 = 3.4

Energy equation

The outlet jet still carries its velocity head; it is not a loss but it has to be supplied.

H = (1 + 12 + 3.4)·0.1354 = 2.22 m

Answer

H = 2.22 m
23.Pumps & pump power

Answer: η = 84.82 %

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.03·66 = 19.42 kW

Efficiency

η = Ph/Pshaft = 19.42/22.9 = 84.82%

Answer

η = 84.82%
24.Pumps & pump power

Answer: H = 8.828 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.06/0.04909 = 1.222 m/s
V²/(2g) = 0.07615 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (18 + 6)·0.07615 = 1.828 m

Pump head

Both surfaces are open and practically at rest, so pressure and velocity terms drop out.

H = Δz + hL = 7 + 1.828 = 8.828 m

Answer

H = 8.828 m

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