FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1950 kg/h · 5% saltStream 2ṁ₂ = ? · 40% saltProduct10% salt

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 10% salt? Find ṁ2.

ṁ1 = 950 kg/hx1 = 5 %x2 = 40 %x3 = 10 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F3800 kg/h · 13% sugarProduct PP = ? · 40%Vapour W (pure water)0% sugar

An evaporator concentrates a sugar solution by boiling off pure water. Find the product flow P in kg/h.

F = 3800 kg/hxF = 13 %xP = 40 %
P = kg/h
3.Energy balanceMedium
hot sidecold sideglycol mix · 150 °C100 °Cwater · 15 °Ct = ? °C

Hot glycol mix cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 2.5 kg/scp,h = 3.6 kJ/(kg·K)Th: 150 → 100 °Cṁc = 3 kg/scp,c = 4.18 kJ/(kg·K)tin = 15 °C
tout = °C
4.Energy balanceHard
hot sidecold sideethanol · 120 °C90 °Cwater · 15 °C30 °C · ṁ = ?15% lost

Hot ethanol heats water in an exchanger that loses 15% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 2.5 kg/scp,h = 2.44 kJ/(kg·K)Th: 120 → 90 °Ct: 15 → 30 °Ccp,c = 4.18 kJ/(kg·K)loss = 15 %
ṁc = kg/s
5.Ideal gas lawMedium
450 g of O₂V = 50 LT = 65 °CP = ?

A tank of 50 L contains 450 g of O₂ at 65 °C. Treat it as an ideal gas and find the pressure P.

m = 450 gM = 32 g/molV = 50 LT = 65 °CR = 8.314 J/(mol·K)
P = kPa
6.Ideal gas lawHard
CO₂, M = 44.01 g/molP = 1000 kPaT = 170 °Cρ = ?

Find the density ρ of CO₂ at 1000 kPa and 170 °C, treating it as an ideal gas.

M = 44.01 g/molP = 1000 kPaT = 170 °CR = 8.314 J/(mol·K)
ρ = kg/m³
7.StoichiometryMedium
m(X)n(X)n(H2​O)m(H2​O)÷ M(X)× 2/ν× M(H2​O)

8 g of H2 and 20 g of O2 react according to 2H2 + O2 → 2H2O. What mass m of H2O can form?

M(H2) = 2.016M(O2) = 32M(H2O) = 18.02 g/mol
m = g
8.StoichiometryHard
m(Fe2​O3​)n(Fe2​O3​)n(CO2​)m(CO2​)÷ M(Fe2​O3​)× 3/1× M(CO2​)

In the reaction Fe2O3 + 3CO → 2Fe + 3CO2, 24 g of Fe2O3 reacts completely (the other reactants are in excess) and 12.3 g of CO2 is collected. Find the percent yield Y.

M(Fe2O3) = 159.69 g/molM(CO2) = 44.01 g/molactual: 12.3 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.20.20C−x−x+2xE0.2 − x0.2 − x2x

0.2 mol/L of H₂ and 0.2 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 54. Find the equilibrium concentration [H2].

[H₂]₀ = [I₂]₀ = 0.2 mol/LKc = 54
[H2] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.2500C−x+x+xE0.25 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.2 at the reaction temperature. A container starts with 0.25 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].

[PCl₅]₀ = 0.25 mol/LKc = 0.2
[Cl2] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Ironm = 250 gT = 150 °Cc = 0.449 J/(g·°C)Waterm = 400 gT = 17 °Cc = 4.18 J/(g·°C)

A 250 g block of iron (c = 0.449 J/(g·°C)) at 150 °C is dropped into 400 g of water (c = 4.18 J/(g·°C)) at 17 °C in an insulated cup. Find the final temperature Tf.

mmetal = 250 gcmetal = 0.449 J/(g·°C)Tmetal = 150 °Cmwater = 400 gTwater = 17 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
HCH4​ + 2O₂reactantsCO₂ + 2H₂O(l)productsΔH° = ?

Use the standard enthalpies of formation to find ΔH° for the reaction CH4 + 2O₂ → CO₂ + 2H₂O(l).

ΔH°f(CH4) = −74.8 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
ΔH° = kJ
13.Reaction kineticsMedium
t (min)C (mol/L)2 minC = ?

A reaction with rate law −rA = k·CA² has k = 0.4 L/(mol·min) and starts at 1.5 mol/L. Find the concentration CA after 2 min.

k = 0.4 L/(mol·min)CA0 = 1.5 mol/Lt = 2 min
CA = mol/L
14.Reaction kineticsHard
1/Tln kT = 80 °Cln 0.005ln A = ?Ea​ = 70 kJ/mol

A first-order reaction has a rate constant of 0.005 s⁻¹ at 80 °C and an activation energy of 70 kJ/mol. Find the pre-exponential factor A in the Arrhenius equation.

k = 0.005 s⁻¹T = 80 °CEa = 70 kJ/molR = 8.314 J/(mol·K)
A = s⁻¹
15.Reactor sizing (CSTR & PFR)Medium
Q = 80 L/minCA0​ = 1.5 mol/LCA​ = ?V = 150 L, k = 0.08 min⁻¹

A liquid-phase first-order reaction A → B (k = 0.08 min⁻¹) runs in a 150 L plug-flow reactor (PFR). The feed enters at 80 L/min with CA0 = 1.5 mol/L. The density is constant and the reactor is at steady state. Find the outlet concentration CA.

V = 150 LQ = 80 L/mink = 0.08 min⁻¹CA0 = 1.5 mol/L
CA = mol/L
16.Reactor sizing (CSTR & PFR)Hard
V = 500 LQ = 100 L/minX = ?

A first-order liquid-phase reaction (k = 0.08 min⁻¹) runs in a 500 L CSTR fed at 100 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 500 LQ = 100 L/mink = 0.08 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT130 °C60 °C90 °C15 °CΔT₁ΔT₂counter-flow

A shell-and-tube heat exchanger (one shell pass, two tube passes) must transfer 630 kW. The hot fluid cools from 130 to 60 °C and the cold fluid heats from 15 to 90 °C. The LMTD correction factor for this arrangement is F = 0.9, and U = 500 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 630 kWF = 0.9U = 500 W/(m²·K)Th: 130 → 60 °CTc: 15 → 90 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT125 °C85 °C45.14 °C15 °CΔT₁ΔT₂counter-flow

Hot oil (1.5 kg/s, cp = 2.1 kJ/(kg·K)) cools from 125 to 85 °C in a counter-flow exchanger. It heats 1 kg/s of water (cp = 4.18 kJ/(kg·K)) that enters at 15 °C. With U = 1000 W/(m²·K), find the heat transfer area A needed.

ṁh = 1.5 kg/scp,h = 2.1 kJ/(kg·K)Th: 125 → 85 °Cṁc = 1 kg/scp,c = 4.18 kJ/(kg·K)Tc,in = 15 °CU = 1000 W/(m²·K)
A = m²
19.Heat conductionMedium
Glass, k = 0.96200 mmGypsum board, k = 0.17100 mm21 °C2 °CQ̇ = ?

A wall is made of 200 mm of glass and 100 mm of gypsum board, with an area of 4 m². The outer faces are at 21 °C and 2 °C. Find the heat flow Q̇ through the wall.

L1 = 200 mm, k1 = 0.96 W/(m·K)L2 = 100 mm, k2 = 0.17 W/(m·K)A = 4 m²T1 = 21 °CT3 = 2 °C
Q̇ = W
20.Heat conductionHard
Expanded polystyrene, k = 0.035100 mmBrick, k = 0.72150 mmroom 20 °Coutside -15 °CQ̇

A wall of 100 mm expanded polystyrene and 150 mm brick separates a room at 20 °C from outside air at -15 °C. The convection coefficients are 10 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 6 m². Find the overall heat transfer coefficient U of the wall.

L1 = 100 mm, k1 = 0.035 W/(m·K)L2 = 150 mm, k2 = 0.72 W/(m·K)A = 6 m²hi = 10 W/(m²·K)ho = 20 W/(m²·K)Troom = 20 °CTout = -15 °C
U = W/(m²·K)
21.Pipe friction & head lossMedium
V = 1.7 m/sD = 150 mmL = 1000 mf = 0.015

Water flows at a mean velocity of 1.7 m/s through a pipe 1000 m long with an inside diameter of 150 mm. Use the Darcy friction factor f = 0.015 and g = 9.81 m/s². Find the friction head loss hf.

V = 1.7 m/sL = 1000 mD = 150 mmf = 0.015g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 5Δz = ?L = 100 m, D = 250 mm, f = 0.0252× bend (K = 0.3)

Two open reservoirs are joined by a pipe 100 m long with an inside diameter of 250 mm and a Darcy friction factor f = 0.025. The minor losses are a square-edged entrance (K = 0.5), 2 bends (K = 0.3 each), a valve (K = 5) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². What difference in water level Δz between the reservoirs gives a flow rate of 120 L/s?

Q = 120 L/sL = 100 mD = 250 mmf = 0.025Kentrance = 0.5Kbend = 0.3 (×2)Kvalve = 5Kexit = 1.0
Δz = m
23.Pumps & pump powerMedium
PQ = 25 L/sH = 24 m

A pump with an efficiency of 65% delivers 25 L/s of water (ρ = 1000 kg/m³) against a head of 24 m. Use g = 9.81 m/s². Find the shaft power Pshaft needed, in kW.

Q = 25 L/sH = 24 mη = 65%g = 9.81 m/s²
Pshaft = kW
24.Pumps & pump powerHard
350 kPa (gauge)PQ = 30 L/sΔz = 6 mL = 100 m, D = 150 mm, f = 0.018, ΣK = 4

A pump moves 30 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 6 m higher. The pipe is 100 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.018; the minor-loss coefficients add up to ΣK = 4 (entrance and exit included). Use g = 9.81 m/s². The upper tank is closed and the air above its water is at a gauge pressure of 350 kPa. Find the head H the pump must add.

Q = 30 L/sΔz = 6 mL = 100 mD = 150 mmf = 0.018ΣK = 4ptank = 350 kPa
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 158.3 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
salt: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 950·(5 − 10)/(10 − 40) = 158.3 kg/h

Answer

ṁ2 = 158.3 kg/h
2.Mass balance

Answer: P = 1235 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 3800·13/40 = 1235 kg/h

Answer

P = 1235 kg/h
3.Energy balance

Answer: tout = 50.89 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 2.5·3.6·(150 − 100) = 450 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 15 + 450/(3·4.18) = 50.89 °C

Answer

tout = 50.89 °C
4.Energy balance

Answer: ṁc = 2.481 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 2.5·2.44·(120 − 90) = 183 kW

Heat that reaches the water

Qc = (1 − 0.15)·183 = 155.5 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 155.5/(4.18·15) = 2.481 kg/s

Answer

ṁc = 2.481 kg/s
5.Ideal gas law

Answer: P = 790.7 kPa

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = m/M = 450/32 = 14.06 mol
T = 65 + 273.15 = 338.1 K

Pressure

P = nRT/V = 14.06·8.314·338.1/0.05 = 790.7 kPa

Answer

P = 790.7 kPa
6.Ideal gas law

Answer: ρ = 11.95 kg/m³

Ideal gas density: ρ = PM/(RT).

Rearrange the gas law

PV = (m/M)RT → ρ = m/V = PM/(RT)
T = 170 + 273.15 = 443.1 K

Density

ρ = 1000·44.01/(8.314·443.1) = 11.95 kg/m³

Answer

ρ = 11.95 kg/m³
7.Stoichiometry

Answer: m = 22.52 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(H2) = 8/2.016 = 3.968 mol
n(O2) = 20/32 = 0.625 mol

Limiting reactant

3.968/2 = 1.984, 0.625/1 = 0.625 → O2

Mass of product

n(H2O) = 0.625·2 = 1.25 mol
m = 1.25·18.02 = 22.52 g

Answer

m = 22.52 g
8.Stoichiometry

Answer: Y = 61.99 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(Fe2O3) = 24/159.69 = 0.1503 mol
m = 0.1503·3/1·44.01 = 19.84 g

Percent yield

Y = 12.3/19.84·100 = 61.99%

Answer

Y = 61.99%
9.Chemical equilibrium

Answer: [H2] = 0.04279 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

54 = (2x)²/(0.2 − x)²

Take the square root

7.348 = 2x/(0.2 − x) → x = 0.2·7.348/(2 + 7.348) = 0.1572 mol/L

Equilibrium concentration

[H₂] = 0.2 − x = 0.04279 mol/L

Answer

[H2] = 0.04279 mol/L
10.Chemical equilibrium

Answer: [Cl2] = 0.1449 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.2 = x²/(0.25 − x) → x² + 0.2·x − 0.05 = 0

Solve the quadratic

x = (−0.2 + √(0.2² + 4·0.05))/2 = 0.1449 mol/L

Equilibrium concentration

[Cl₂] = x = 0.1449 mol/L

Answer

[Cl2] = 0.1449 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 25.37 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

250·0.449·(150 − Tf) = 400·4.18·(Tf − 17)

Solve for the final temperature

Tf = (112.3·150 + 1672·17)/(112.3 + 1672) = 25.37 °C

Answer

Tf = 25.37 °C
12.Calorimetry & enthalpy

Answer: ΔH° = −890.3 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [1·(−393.5) + 2·(−285.8)] − [1·(−74.8) + 2·0] = −890.3 kJ

Answer

ΔH° = −890.3 kJ

Negative: the reaction gives off heat (exothermic).

13.Reaction kinetics

Answer: CA = 0.6818 mol/L

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Integrated second-order law

1/CA = 1/CA0 + kt = 0.6667 + 0.4·2 = 1.467 L/mol
CA = 1/1.467 = 0.6818 mol/L

Answer

CA = 0.6818 mol/L
14.Reaction kinetics

Answer: A = 1.13 × 10⁸ s⁻¹

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperature

T = 80 + 273.15 = 353.1 K

Solve Arrhenius for A

Ea/(RT) = 70000/(8.314·353.1) = 23.84
A = k·e23.84 = 0.005·2.260 × 10¹⁰ = 1.13 × 10⁸ s⁻¹

Answer

A = 1.13 × 10⁸ s⁻¹
15.Reactor sizing (CSTR & PFR)

Answer: CA = 1.291 mol/L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 150/80 = 1.875 min

Outlet concentration

CA = 1.5·e−0.08·1.875 = 1.291 mol/L

Answer

CA = 1.291 mol/L

Conversion: X = 13.93%.

16.Reactor sizing (CSTR & PFR)

Answer: X = 28.57 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 500/100 = 5 min, kτ = 0.08·5 = 0.4

Conversion

X = kτ/(1 + kτ) = 0.4/(1 + 0.4) = 28.57%

Answer

X = 28.57%
17.Heat exchangers (LMTD)

Answer: A = 32.98 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences (counter-flow)

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 130 − 90 = 40 K
ΔT₂ = Th,out − Tc,in = 60 − 15 = 45 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (40 − 45)/ln(40/45) = 42.45 K

Area

A = Q̇/(U·F·ΔTlm,cf) = 630000/(500·0.9·42.45) = 32.98 m²

Answer

A = 32.98 m²
18.Heat exchangers (LMTD)

Answer: A = 1.684 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = ṁhcp,h(Th,in − Th,out) = 1.5·2.1·40 = 126 kW
Tc,out = 15 + 126/(1·4.18) = 45.14 °C

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 125 − 45.14 = 79.86 K
ΔT₂ = Th,out − Tc,in = 85 − 15 = 70 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (79.86 − 70)/ln(79.86/70) = 74.82 K

Area

A = Q̇/(U·ΔTlm) = 126000/(1000·74.82) = 1.684 m²

Answer

A = 1.684 m²
19.Heat conduction

Answer: Q̇ = 95.41 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (200/1000)/(0.96·4) = 0.05208 K/W
R2 = L2/(k2A) = (100/1000)/(0.17·4) = 0.1471 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 19/0.1991 = 95.41 W

Answer

Q̇ = 95.41 W
20.Heat conduction

Answer: U = 0.311 W/(m²·K)

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(10·6) = 0.01667 K/W
R1 = L1/(k1A) = (100/1000)/(0.035·6) = 0.4762 K/W
R2 = L2/(k2A) = (150/1000)/(0.72·6) = 0.03472 K/W
Ro = 1/(hoA) = 1/(20·6) = 0.008333 K/W
ΣR = 0.5359 K/W

Overall coefficient

U = 1/(A·ΣR) = 1/(6·0.5359) = 0.311 W/(m²·K)

Answer

U = 0.311 W/(m²·K)
21.Pipe friction & head loss

Answer: hf = 14.73 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity head

V²/(2g) = 1.7²/(2·9.81) = 0.1473 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.015·(1000/0.15)·1.7²/(2·9.81) = 14.73 m

Answer

hf = 14.73 m
22.Pipe friction & head loss

Answer: Δz = 5.209 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.12/0.04909 = 2.445 m/s
V²/(2g) = 0.3046 m

Loss coefficients

f·L/D = 0.025·100/0.25 = 10
ΣK = 0.5 + 2·0.3 + 5 + 1.0 = 7.1

Total head loss

hf = 10·0.3046 = 3.046 m
hm = 7.1·0.3046 = 2.163 m
Δz = hf + hm = 5.209 m

Answer

Δz = 5.209 m
23.Pumps & pump power

Answer: Pshaft = 9.055 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.025·24 = 5.886 kW

Shaft power

Pshaft = Ph/η = 5.886/0.65 = 9.055 kW

Answer

Pshaft = 9.055 kW
24.Pumps & pump power

Answer: H = 44.03 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.03/0.01767 = 1.698 m/s
V²/(2g) = 0.1469 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (12 + 4)·0.1469 = 2.35 m

Pressure head

p/(ρ·g) = 350000/(1000·9.81) = 35.68 m

Pump head

Both surfaces are practically at rest, so there is no velocity head term.

H = Δz + p/(ρ·g) + hL = 6 + 35.68 + 2.35 = 44.03 m

Answer

H = 44.03 m

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