FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

New problemsBack to the course

In the print window, choose “Save as PDF” to keep a copy on your device.

1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1950 kg/h · 35% saltStream 2ṁ₂ = ? · 10% saltProduct20% salt

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 20% salt? Find ṁ2.

ṁ1 = 950 kg/hx1 = 35 %x2 = 10 %x3 = 20 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F3700 kg/h · 16% saltProduct P45% saltVapour W (pure water)W = ? kg/h

An evaporator concentrates a salt solution by boiling off pure water. Find the water evaporated W in kg/h.

F = 3700 kg/hxF = 16 %xP = 45 %
W = kg/h
3.Energy balanceMedium
hot sidecold sidelight oil · 150 °C120 °Cwater · 25 °Ct = ? °C

Hot light oil cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 1 kg/scp,h = 2.1 kJ/(kg·K)Th: 150 → 120 °Cṁc = 1 kg/scp,c = 4.18 kJ/(kg·K)tin = 25 °C
tout = °C
4.Energy balanceHard
hot sidecold sidelight oil · 130 °C70 °Cwater · 25 °C40 °C · ṁ = ?5% lost

Hot light oil heats water in an exchanger that loses 5% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 2 kg/scp,h = 2.1 kJ/(kg·K)Th: 130 → 70 °Ct: 25 → 40 °Ccp,c = 4.18 kJ/(kg·K)loss = 5 %
ṁc = kg/s
5.Ideal gas lawMedium
10 g of CO₂V = 10 LT = 40 °CP = ?

A tank of 10 L contains 10 g of CO₂ at 40 °C. Treat it as an ideal gas and find the pressure P.

m = 10 gM = 44.01 g/molV = 10 LT = 40 °CR = 8.314 J/(mol·K)
P = kPa
6.Ideal gas lawHard
State 1State 2

A fixed amount of Ar goes from 300 kPa, 10 L, 20 °C to 150 kPa and 210 °C. Find the new volume V2.

P1 = 300 kPaV1 = 10 LT1 = 20 °CP2 = 150 kPaT2 = 210 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(NH3​)m(NH3​)÷ M(X)× 2/ν× M(NH3​)

6 g of N2 and 40 g of H2 react according to N2 + 3H2 → 2NH3. What mass m of NH3 can form?

M(N2) = 28.02M(H2) = 2.016M(NH3) = 17.03 g/mol
m = g
8.StoichiometryHard
m(C3​H8​)n(C3​H8​)n(CO2​)m(CO2​)÷ M(C3​H8​)× 3/1× M(CO2​)

In the reaction C3H8 + 5O2 → 3CO2 + 4H2O, 4 g of C3H8 reacts completely (the other reactants are in excess) and 6.59 g of CO2 is collected. Find the percent yield Y.

M(C3H8) = 44.1 g/molM(CO2) = 44.01 g/molactual: 6.59 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.80.80C−x−x+2xE0.8 − x0.8 − x2x

0.8 mol/L of H₂ and 0.8 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 9. Find the equilibrium concentration [HI].

[H₂]₀ = [I₂]₀ = 0.8 mol/LKc = 9
[HI] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.200C−x+x+xE0.2 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.05 at the reaction temperature. A container starts with 0.2 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].

[PCl₅]₀ = 0.2 mol/LKc = 0.05
[Cl2] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Ironm = 75 gT = 190 °Cc = 0.449 J/(g·°C)Waterm = 100 gT = 19 °Cc = 4.18 J/(g·°C)

A 75 g block of iron (c = 0.449 J/(g·°C)) at 190 °C is dropped into 100 g of water (c = 4.18 J/(g·°C)) at 19 °C in an insulated cup. Find the final temperature Tf.

mmetal = 75 gcmetal = 0.449 J/(g·°C)Tmetal = 190 °Cmwater = 100 gTwater = 19 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H50 g C6​H12​O6​C6​H12​O6​ + 6O₂reactants6CO₂ + 6H₂O(l)productsq = ?

Use the standard enthalpies of formation to find the heat q released when 50 g of C6H12O6 (M = 180.16 g/mol) burns completely: C6H12O6 + 6O₂ → 6CO₂ + 6H₂O(l). Give q as a positive number.

ΔH°f(C6H12O6) = −1274 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
q = kJ
13.Reaction kineticsMedium
t (min)C (mol/L)15 minC = ?

A reaction with rate law −rA = k·CA² has k = 0.5 L/(mol·min) and starts at 0.5 mol/L. Find the concentration CA after 15 min.

k = 0.5 L/(mol·min)CA0 = 0.5 mol/Lt = 15 min
CA = mol/L
14.Reaction kineticsHard
Tk35 °C0.00275 °C0.0295

The rate constant of a reaction is 0.002 min⁻¹ at 35 °C and 0.0295 min⁻¹ at 75 °C. Find the activation energy Ea.

k1 = 0.002 min⁻¹T1 = 35 °Ck2 = 0.0295 min⁻¹T2 = 75 °CR = 8.314 J/(mol·K)
Ea = kJ/mol
15.Reactor sizing (CSTR & PFR)Medium
QX = 60%same Q, k and X as the CSTR

A first-order liquid-phase reaction must reach 60% conversion. How many times larger must a CSTR be than a PFR for the same feed rate, rate constant and conversion? Find the ratio VCSTR/VPFR.

X = 60%first order, same k and Q
VCSTR/VPFR =
16.Reactor sizing (CSTR & PFR)Hard
Q = 80 L/minX = ?V = 400 L

A first-order liquid-phase reaction (k = 0.08 min⁻¹) runs in a 400 L plug-flow reactor (PFR) fed at 80 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 400 LQ = 80 L/mink = 0.08 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT125 °C40 °C95 °C15 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 170 kW. The hot fluid cools from 125 to 40 °C and the cold fluid heats from 15 to 95 °C. The overall heat transfer coefficient is 800 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 170 kWU = 800 W/(m²·K)Th: 125 → 40 °CTc: 15 → 95 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT130 °C15 °C?ΔT₁ΔT₂condensing steam

Steam condenses at a constant 130 °C on the outside of the tubes of a condenser with a heat transfer area of 6 m² and U = 1000 W/(m²·K). Cooling water (2 kg/s, cp = 4.18 kJ/(kg·K)) enters the tubes at 15 °C. Find the water outlet temperature Tc,out.

Ts = 130 °CA = 6 m²U = 1000 W/(m²·K)ṁ = 2 kg/scp = 4.18 kJ/(kg·K)Tc,in = 15 °C
Tc,out = °C
19.Heat conductionMedium
Glass, k = 0.96250 mmExpanded polystyrene, k = 0.035150 mm21 °C-5 °CTi​ = ?Q̇

A wall is made of 250 mm of glass and 150 mm of expanded polystyrene, with an area of 4 m². The outer faces are at 21 °C and -5 °C. Find the temperature Ti at the interface between the two layers.

L1 = 250 mm, k1 = 0.96 W/(m·K)L2 = 150 mm, k2 = 0.035 W/(m·K)A = 4 m²T1 = 21 °CT3 = -5 °C
Ti = °C
20.Heat conductionHard
Wood, k = 0.17100 mmConcrete, k = 1.450 mmroom 22 °Coutside 5 °CTs​ = ?Q̇

A wall of 100 mm wood and 50 mm concrete separates a room at 22 °C from outside air at 5 °C. The convection coefficients are 6 W/(m²·K) inside and 30 W/(m²·K) outside, and the wall area is 8 m². Find the temperature Ts of the inside surface of the wall.

L1 = 100 mm, k1 = 0.17 W/(m·K)L2 = 50 mm, k2 = 1.4 W/(m·K)A = 8 m²hi = 6 W/(m²·K)ho = 30 W/(m²·K)Troom = 22 °CTout = 5 °C
Ts = °C
21.Pipe friction & head lossMedium
V = 1.6 m/sD = 75 mmL = 1000 mf = 0.015

Water (ρ = 1000 kg/m³) flows at 1.6 m/s through a horizontal pipe, 1000 m long, with an inside diameter of 75 mm. Use the Darcy friction factor f = 0.015 and g = 9.81 m/s². Find the pressure drop Δp over the pipe in kPa.

V = 1.6 m/sL = 1000 mD = 75 mmf = 0.015ρ = 1000 kg/m³
Δp = kPa
22.Pipe friction & head lossHard
K = 5free outletH = ?L = 300 m, D = 300 mm, f = 0.0254× bend (K = 0.3)

A pipe 300 m long with an inside diameter of 300 mm (Darcy friction factor f = 0.025) runs from an open reservoir and discharges as a free jet into the air. The minor losses are a square-edged entrance (K = 0.5), 4 bends (K = 0.3 each) and a valve (K = 5). Use g = 9.81 m/s². How far H must the reservoir surface be above the pipe outlet for a flow rate of 100 L/s?

Q = 100 L/sL = 300 mD = 300 mmf = 0.025Kentrance = 0.5Kbend = 0.3 (×4)Kvalve = 5
H = m
23.Pumps & pump powerMedium
PQ = 50 L/sH = 52 m

In a test, a pump delivers 50 L/s of water (ρ = 1000 kg/m³) against a head of 52 m while its shaft takes 32.7 kW. Use g = 9.81 m/s². Find the pump efficiency η in percent.

Q = 50 L/sH = 52 mPshaft = 32.7 kWg = 9.81 m/s²
η = %
24.Pumps & pump powerHard
PQ = 20 L/sΔz = 29 mL = 100 m, D = 100 mm, f = 0.022, ΣK = 8

A pump moves 20 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 29 m higher. The pipe is 100 m long with an inside diameter of 100 mm and a Darcy friction factor f = 0.022; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². Find the head H the pump must add.

Q = 20 L/sΔz = 29 mL = 100 mD = 100 mmf = 0.022ΣK = 8
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 1425 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
salt: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 950·(35 − 20)/(20 − 10) = 1425 kg/h

Answer

ṁ2 = 1425 kg/h
2.Mass balance

Answer: W = 2384 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 3700·16/45 = 1316 kg/h

Total balance

W = F − P = 3700 − 1316 = 2384 kg/h

Answer

W = 2384 kg/h
3.Energy balance

Answer: tout = 40.07 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 1·2.1·(150 − 120) = 63 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 25 + 63/(1·4.18) = 40.07 °C

Answer

tout = 40.07 °C
4.Energy balance

Answer: ṁc = 3.818 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 2·2.1·(130 − 70) = 252 kW

Heat that reaches the water

Qc = (1 − 0.05)·252 = 239.4 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 239.4/(4.18·15) = 3.818 kg/s

Answer

ṁc = 3.818 kg/s
5.Ideal gas law

Answer: P = 59.16 kPa

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = m/M = 10/44.01 = 0.2272 mol
T = 40 + 273.15 = 313.1 K

Pressure

P = nRT/V = 0.2272·8.314·313.1/0.01 = 59.16 kPa

Answer

P = 59.16 kPa
6.Ideal gas law

Answer: V2 = 32.96 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 293.1 K, T2 = 483.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 10·(300/150)·(483.1/293.1) = 32.96 L

Answer

V2 = 32.96 L
7.Stoichiometry

Answer: m = 7.293 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(N2) = 6/28.02 = 0.2141 mol
n(H2) = 40/2.016 = 19.84 mol

Limiting reactant

0.2141/1 = 0.2141, 19.84/3 = 6.614 → N2

Mass of product

n(NH3) = 0.2141·2 = 0.4283 mol
m = 0.4283·17.03 = 7.293 g

Answer

m = 7.293 g
8.Stoichiometry

Answer: Y = 55.03 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(C3H8) = 4/44.1 = 0.0907 mol
m = 0.0907·3/1·44.01 = 11.98 g

Percent yield

Y = 6.59/11.98·100 = 55.03%

Answer

Y = 55.03%
9.Chemical equilibrium

Answer: [HI] = 0.96 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

9 = (2x)²/(0.8 − x)²

Take the square root

3 = 2x/(0.8 − x) → x = 0.8·3/(2 + 3) = 0.48 mol/L

Equilibrium concentration

[HI] = 2x = 0.96 mol/L

Answer

[HI] = 0.96 mol/L
10.Chemical equilibrium

Answer: [Cl2] = 0.07808 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.05 = x²/(0.2 − x) → x² + 0.05·x − 0.01 = 0

Solve the quadratic

x = (−0.05 + √(0.05² + 4·0.01))/2 = 0.07808 mol/L

Equilibrium concentration

[Cl₂] = x = 0.07808 mol/L

Answer

[Cl2] = 0.07808 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 31.75 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

75·0.449·(190 − Tf) = 100·4.18·(Tf − 19)

Solve for the final temperature

Tf = (33.68·190 + 418·19)/(33.68 + 418) = 31.75 °C

Answer

Tf = 31.75 °C
12.Calorimetry & enthalpy

Answer: q = 777.6 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [6·(−393.5) + 6·(−285.8)] − [1·(−1274) + 6·0] = −2802 kJ

Heat for the given mass

n = 50/180.16 = 0.2775 mol
q = n·|ΔH°/1| = 0.2775·2802 = 777.6 kJ

Answer

q = 777.6 kJ
13.Reaction kinetics

Answer: CA = 0.1053 mol/L

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Integrated second-order law

1/CA = 1/CA0 + kt = 2 + 0.5·15 = 9.5 L/mol
CA = 1/9.5 = 0.1053 mol/L

Answer

CA = 0.1053 mol/L
14.Reaction kinetics

Answer: Ea = 60.01 kJ/mol

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperatures

T1 = 308.1 K, T2 = 348.1 K

Solve Arrhenius for Ea

Ea = −R·ln(k2/k1)/(1/T2 − 1/T1) = −8.314·2.691/(-3.728e-4) = 60011 J/mol
Ea = 60.01 kJ/mol

Answer

Ea = 60.01 kJ/mol
15.Reactor sizing (CSTR & PFR)

Answer: VCSTR/VPFR = 1.637

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

k·τ for each reactor

CSTR: k·τ = X/(1 − X) = 0.6/0.4 = 1.5
PFR: k·τ = ln(1/(1 − X)) = ln(2.5) = 0.9163

Ratio of volumes

VCSTR/VPFR = 1.5/0.9163 = 1.637

Answer

VCSTR/VPFR = 1.637

The gap grows quickly at high conversion.

16.Reactor sizing (CSTR & PFR)

Answer: X = 32.97 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 400/80 = 5 min, kτ = 0.08·5 = 0.4

Conversion

X = 1 − e−kτ = 1 − e−0.4 = 32.97%

Answer

X = 32.97%
17.Heat exchangers (LMTD)

Answer: A = 7.749 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 125 − 95 = 30 K
ΔT₂ = Th,out − Tc,in = 40 − 15 = 25 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (30 − 25)/ln(30/25) = 27.42 K

Area

A = Q̇/(U·ΔTlm) = 170000/(800·27.42) = 7.749 m²

Answer

A = 7.749 m²
18.Heat exchangers (LMTD)

Answer: Tc,out = 73.89 °C

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Combine the energy balance and the rate equation

With ΔT₁ = Ts − Tc,in and ΔT₂ = Ts − Tc,out, the difference ΔT₁ − ΔT₂ equals the water temperature rise, so the rise cancels.

ṁcp(ΔT₁ − ΔT₂) = U·A·(ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂)
ln(ΔT₁/ΔT₂) = U·A/(ṁcp) = 1000·6/(2·4180) = 0.7177

Outlet temperature

ΔT₂ = ΔT₁·e−0.7177 = 115·0.4879 = 56.11 K
Tc,out = 130 − 56.11 = 73.89 °C

Answer

Tc,out = 73.89 °C

Heat transferred: Q̇ = 492.4 kW.

19.Heat conduction

Answer: Ti = 19.51 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (250/1000)/(0.96·4) = 0.0651 K/W
R2 = L2/(k2A) = (150/1000)/(0.035·4) = 1.071 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 26/1.137 = 22.88 W

Interface temperature

The temperature drops across the first layer by Q̇·R₁.

Ti = T1 − Q̇·R1 = 21 − 22.88·0.0651 = 19.51 °C

Answer

Ti = 19.51 °C
20.Heat conduction

Answer: Ts = 18.56 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(6·8) = 0.02083 K/W
R1 = L1/(k1A) = (100/1000)/(0.17·8) = 0.07353 K/W
R2 = L2/(k2A) = (50/1000)/(1.4·8) = 0.004464 K/W
Ro = 1/(hoA) = 1/(30·8) = 0.004167 K/W
ΣR = 0.103 K/W

Heat loss

Q̇ = (22 − (5))/0.103 = 165.1 W
Ts = Troom − Q̇·Ri = 22 − 165.1·0.02083 = 18.56 °C

Answer

Ts = 18.56 °C
21.Pipe friction & head loss

Answer: Δp = 256 kPa

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Head loss

hf = f·(L/D)·V²/(2g) = 0.015·(1000/0.075)·1.6²/(2·9.81) = 26.1 m

Pressure drop

The pipe is horizontal and the velocity does not change, so the energy equation reduces to Δp = ρ·g·hf.

Δp = ρ·g·hf = 1000·9.81·26.1 = 256000 Pa = 256 kPa

Answer

Δp = 256 kPa
22.Pipe friction & head loss

Answer: H = 3.336 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.1/0.07069 = 1.415 m/s
V²/(2g) = 0.102 m

Loss coefficients

f·L/D = 0.025·300/0.3 = 25
ΣK = 0.5 + 4·0.3 + 5 = 6.7

Energy equation

The outlet jet still carries its velocity head; it is not a loss but it has to be supplied.

H = (1 + 25 + 6.7)·0.102 = 3.336 m

Answer

H = 3.336 m
23.Pumps & pump power

Answer: η = 78 %

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.05·52 = 25.51 kW

Efficiency

η = Ph/Pshaft = 25.51/32.7 = 78%

Answer

η = 78%
24.Pumps & pump power

Answer: H = 38.92 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.02/0.007854 = 2.546 m/s
V²/(2g) = 0.3305 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (22 + 8)·0.3305 = 9.915 m

Pump head

Both surfaces are open and practically at rest, so pressure and velocity terms drop out.

H = Δz + hL = 29 + 9.915 = 38.92 m

Answer

H = 38.92 m

This is independent practice material. ExamProblems is not affiliated with or endorsed by the organisation that runs this exam, and the exam name is used only to describe the content. The FE exam is run by NCEES, which is not affiliated with ExamProblems and does not endorse it.

ExamProblems · examproblems.com/courses/fe-exam-chemical