FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1700 kg/h · 15% NaOHStream 2ṁ₂ = ? · 35% NaOHProduct20% NaOH

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 20% NaOH? Find ṁ2.

ṁ1 = 700 kg/hx1 = 15 %x2 = 35 %x3 = 20 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F1800 kg/h · 15% NaOHProduct PP = ? · 40%Vapour W (pure water)0% NaOH

An evaporator concentrates a NaOH solution by boiling off pure water. Find the product flow P in kg/h.

F = 1800 kg/hxF = 15 %xP = 40 %
P = kg/h
3.Energy balanceMedium
hot sidecold sideglycol mix · 160 °C110 °Cwater · 10 °Ct = ? °C

Hot glycol mix cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 3 kg/scp,h = 3.6 kJ/(kg·K)Th: 160 → 110 °Cṁc = 1 kg/scp,c = 4.18 kJ/(kg·K)tin = 10 °C
tout = °C
4.Energy balanceHard
hot sidecold sideethanol · 170 °C130 °Cwater · 30 °C85 °C · ṁ = ?5% lost

Hot ethanol heats water in an exchanger that loses 5% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 0.5 kg/scp,h = 2.44 kJ/(kg·K)Th: 170 → 130 °Ct: 30 → 85 °Ccp,c = 4.18 kJ/(kg·K)loss = 5 %
ṁc = kg/s
5.Ideal gas lawMedium
260 g of N₂P = 550 kPaT = 100 °CV = ?

What volume V does 260 g of N₂ occupy at 550 kPa and 100 °C? Treat it as an ideal gas.

m = 260 gM = 28.01 g/molP = 550 kPaT = 100 °CR = 8.314 J/(mol·K)
V = L
6.Ideal gas lawHard
O₂, M = 32 g/molP = 700 kPaT = 170 °Cρ = ?

Find the density ρ of O₂ at 700 kPa and 170 °C, treating it as an ideal gas.

M = 32 g/molP = 700 kPaT = 170 °CR = 8.314 J/(mol·K)
ρ = kg/m³
7.StoichiometryMedium
m(X)n(X)n(H2​O)m(H2​O)÷ M(X)× 2/ν× M(H2​O)

10 g of CH4 and 64 g of O2 react according to CH4 + 2O2 → CO2 + 2H2O. What mass m of H2O can form?

M(CH4) = 16.04M(O2) = 32M(H2O) = 18.02 g/mol
m = g
8.StoichiometryHard
m(Fe2​O3​)n(Fe2​O3​)n(CO2​)m(CO2​)÷ M(Fe2​O3​)× 3/1× M(CO2​)

In the reaction Fe2O3 + 3CO → 2Fe + 3CO2, 10 g of Fe2O3 reacts completely (the other reactants are in excess) and 6.2 g of CO2 is collected. Find the percent yield Y.

M(Fe2O3) = 159.69 g/molM(CO2) = 44.01 g/molactual: 6.2 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.10.10C−x−x+2xE0.1 − x0.1 − x2x

0.1 mol/L of H₂ and 0.1 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 54. Find the equilibrium concentration [H2].

[H₂]₀ = [I₂]₀ = 0.1 mol/LKc = 54
[H2] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.500C−x+x+xE0.5 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.08 at the reaction temperature. A container starts with 0.5 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].

[PCl₅]₀ = 0.5 mol/LKc = 0.08
[Cl2] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Leadm = 200 gT = 150 °Cc = 0.129 J/(g·°C)Waterm = 150 gT = 15 °Cc = 4.18 J/(g·°C)

A 200 g block of lead (c = 0.129 J/(g·°C)) at 150 °C is dropped into 150 g of water (c = 4.18 J/(g·°C)) at 15 °C in an insulated cup. Find the final temperature Tf.

mmetal = 200 gcmetal = 0.129 J/(g·°C)Tmetal = 150 °Cmwater = 150 gTwater = 15 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H2CH3​OH + 3O₂reactants2CO₂ + 4H₂O(l)productsΔH° = ?

Use the standard enthalpies of formation to find ΔH° for the reaction 2CH3OH + 3O₂ → 2CO₂ + 4H₂O(l).

ΔH°f(CH3OH) = −238.7 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
ΔH° = kJ
13.Reaction kineticsMedium
t (min)X (%)t = ?95%

A first-order reaction in a batch reactor has k = 0.1 min⁻¹. How long does it take to reach 95% conversion? Find t.

k = 0.1 min⁻¹X = 95 %
t = min
14.Reaction kineticsHard
Tk20 °C0.00560 °C?

A reaction has a rate constant of 0.005 min⁻¹ at 20 °C and an activation energy of 100 kJ/mol. Find the rate constant k2 at 60 °C.

k1 = 0.005 min⁻¹T1 = 20 °CT2 = 60 °CEa = 100 kJ/molR = 8.314 J/(mol·K)
k2 = min⁻¹
15.Reactor sizing (CSTR & PFR)Medium
QX = 50%same Q, k and X as the CSTR

A first-order liquid-phase reaction must reach 50% conversion. How many times larger must a CSTR be than a PFR for the same feed rate, rate constant and conversion? Find the ratio VCSTR/VPFR.

X = 50%first order, same k and Q
VCSTR/VPFR =
16.Reactor sizing (CSTR & PFR)Hard
V = 2000 LV = 2000 LQ = 100 L/minX = ?

A first-order liquid-phase reaction (k = 0.25 min⁻¹) runs in two equal CSTRs in series, each of 2000 L. The feed rate is 100 L/min, the density is constant and the reactors are at steady state. Find the overall conversion X in percent.

V = 2000 L (×2)Q = 100 L/mink = 0.25 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT140 °C125 °C20 °C115 °CΔT₁ΔT₂parallel flow

A parallel-flow heat exchanger transfers 40 kW. The hot fluid cools from 140 to 125 °C and the cold fluid heats from 20 to 115 °C. The overall heat transfer coefficient is 800 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 40 kWU = 800 W/(m²·K)Th: 140 → 125 °CTc: 20 → 115 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT115 °C55 °C?10 °CΔT₁ΔT₂counter-flow

In a counter-flow double-pipe heat exchanger, hot oil (0.3 kg/s, cp = 2.3 kJ/(kg·K)) flows in the inner tube and cools from 115 to 55 °C. Water (1 kg/s, cp = 4.18 kJ/(kg·K)) in the annulus enters at 10 °C. The inner tube has a diameter of 50 mm, and U = 200 W/(m²·K) is based on this diameter. Find the tube length L needed.

ṁh = 0.3 kg/scp,h = 2.3 kJ/(kg·K)Th: 115 → 55 °Cṁc = 1 kg/sTc,in = 10 °CD = 50 mmU = 200 W/(m²·K)
L = m
19.Heat conductionMedium
Gypsum board, k = 0.17100 mmWood, k = 0.17100 mm16 °C-4 °CTi​ = ?Q̇

A wall is made of 100 mm of gypsum board and 100 mm of wood, with an area of 10 m². The outer faces are at 16 °C and -4 °C. Find the temperature Ti at the interface between the two layers.

L1 = 100 mm, k1 = 0.17 W/(m·K)L2 = 100 mm, k2 = 0.17 W/(m·K)A = 10 m²T1 = 16 °CT3 = -4 °C
Ti = °C
20.Heat conductionHard
Concrete, k = 1.450 mmGypsum board, k = 0.17100 mmroom 21 °Coutside 0 °CQ̇

A wall of 50 mm concrete and 100 mm gypsum board separates a room at 21 °C from outside air at 0 °C. The convection coefficients are 10 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 12 m². Find the overall heat transfer coefficient U of the wall.

L1 = 50 mm, k1 = 1.4 W/(m·K)L2 = 100 mm, k2 = 0.17 W/(m·K)A = 12 m²hi = 10 W/(m²·K)ho = 20 W/(m²·K)Troom = 21 °CTout = 0 °C
U = W/(m²·K)
21.Pipe friction & head lossMedium
V = 2.1 m/sD = 75 mmL = 500 mf = 0.015

Water flows at a mean velocity of 2.1 m/s through a pipe 500 m long with an inside diameter of 75 mm. Use the Darcy friction factor f = 0.015 and g = 9.81 m/s². Find the friction head loss hf.

V = 2.1 m/sL = 500 mD = 75 mmf = 0.015g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 5free outletH = ?L = 150 m, D = 200 mm, f = 0.022× bend (K = 0.3)

A pipe 150 m long with an inside diameter of 200 mm (Darcy friction factor f = 0.02) runs from an open reservoir and discharges as a free jet into the air. The minor losses are a square-edged entrance (K = 0.5), 2 bends (K = 0.3 each) and a valve (K = 5). Use g = 9.81 m/s². How far H must the reservoir surface be above the pipe outlet for a flow rate of 75 L/s?

Q = 75 L/sL = 150 mD = 200 mmf = 0.02Kentrance = 0.5Kbend = 0.3 (×2)Kvalve = 5
H = m
23.Pumps & pump powerMedium
PQ = 15 L/sH = 30 m

A pump delivers 15 L/s of water (ρ = 1000 kg/m³) against a head of 30 m. The pump efficiency is 75% and the electric motor driving it has an efficiency of 94%. Use g = 9.81 m/s². Find the electrical power Pel the motor draws, in kW.

Q = 15 L/sH = 30 mηpump = 75%ηmotor = 94%g = 9.81 m/s²
Pel = kW
24.Pumps & pump powerHard
PQ = 60 L/sΔz = 7 mL = 500 m, D = 200 mm, f = 0.018, ΣK = 8

A pump moves 60 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 7 m higher. The pipe is 500 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.018; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². The pump efficiency is 82%. Find the shaft power Pshaft in kW.

Q = 60 L/sΔz = 7 mL = 500 mD = 200 mmf = 0.018ΣK = 8η = 82%
Pshaft = kW

3Solutions

1.Mass balance

Answer: ṁ2 = 233.3 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
NaOH: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 700·(15 − 20)/(20 − 35) = 233.3 kg/h

Answer

ṁ2 = 233.3 kg/h
2.Mass balance

Answer: P = 675 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 1800·15/40 = 675 kg/h

Answer

P = 675 kg/h
3.Energy balance

Answer: tout = 139.2 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 3·3.6·(160 − 110) = 540 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 10 + 540/(1·4.18) = 139.2 °C

Answer

tout = 139.2 °C
4.Energy balance

Answer: ṁc = 0.2017 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 0.5·2.44·(170 − 130) = 48.8 kW

Heat that reaches the water

Qc = (1 − 0.05)·48.8 = 46.36 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 46.36/(4.18·55) = 0.2017 kg/s

Answer

ṁc = 0.2017 kg/s
5.Ideal gas law

Answer: V = 52.36 L

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = 260/28.01 = 9.282 mol
T = 100 + 273.15 = 373.1 K

Volume

V = nRT/P = 9.282·8.314·373.1/550 = 52.36 L

Answer

V = 52.36 L
6.Ideal gas law

Answer: ρ = 6.08 kg/m³

Ideal gas density: ρ = PM/(RT).

Rearrange the gas law

PV = (m/M)RT → ρ = m/V = PM/(RT)
T = 170 + 273.15 = 443.1 K

Density

ρ = 700·32/(8.314·443.1) = 6.08 kg/m³

Answer

ρ = 6.08 kg/m³
7.Stoichiometry

Answer: m = 22.47 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(CH4) = 10/16.04 = 0.6234 mol
n(O2) = 64/32 = 2 mol

Limiting reactant

0.6234/1 = 0.6234, 2/2 = 1 → CH4

Mass of product

n(H2O) = 0.6234·2 = 1.247 mol
m = 1.247·18.02 = 22.47 g

Answer

m = 22.47 g
8.Stoichiometry

Answer: Y = 74.99 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(Fe2O3) = 10/159.69 = 0.06262 mol
m = 0.06262·3/1·44.01 = 8.268 g

Percent yield

Y = 6.2/8.268·100 = 74.99%

Answer

Y = 74.99%
9.Chemical equilibrium

Answer: [H2] = 0.02139 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

54 = (2x)²/(0.1 − x)²

Take the square root

7.348 = 2x/(0.1 − x) → x = 0.1·7.348/(2 + 7.348) = 0.07861 mol/L

Equilibrium concentration

[H₂] = 0.1 − x = 0.02139 mol/L

Answer

[H2] = 0.02139 mol/L
10.Chemical equilibrium

Answer: [Cl2] = 0.164 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.08 = x²/(0.5 − x) → x² + 0.08·x − 0.04 = 0

Solve the quadratic

x = (−0.08 + √(0.08² + 4·0.04))/2 = 0.164 mol/L

Equilibrium concentration

[Cl₂] = x = 0.164 mol/L

Answer

[Cl2] = 0.164 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 20.34 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

200·0.129·(150 − Tf) = 150·4.18·(Tf − 15)

Solve for the final temperature

Tf = (25.8·150 + 627·15)/(25.8 + 627) = 20.34 °C

Answer

Tf = 20.34 °C
12.Calorimetry & enthalpy

Answer: ΔH° = −1453 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [2·(−393.5) + 4·(−285.8)] − [2·(−238.7) + 3·0] = −1453 kJ

Answer

ΔH° = −1453 kJ

Negative: the reaction gives off heat (exothermic).

13.Reaction kinetics

Answer: t = 29.96 min

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Conversion and concentration

C/C0 = 1 − X = 0.05

Solve for the time

t = −ln(1 − X)/k = −ln(0.05)/0.1 = 29.96 min

Answer

t = 29.96 min
14.Reaction kinetics

Answer: k2 = 0.6893 min⁻¹

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperatures

T1 = 293.1 K, T2 = 333.1 K

Arrhenius ratio

ln(k2/k1) = −(100000/8.314)·(1/333.1 − 1/293.1) = 4.926
k2 = 0.005·e4.926 = 0.6893 min⁻¹

Answer

k2 = 0.6893 min⁻¹
15.Reactor sizing (CSTR & PFR)

Answer: VCSTR/VPFR = 1.443

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

k·τ for each reactor

CSTR: k·τ = X/(1 − X) = 0.5/0.5 = 1
PFR: k·τ = ln(1/(1 − X)) = ln(2) = 0.6931

Ratio of volumes

VCSTR/VPFR = 1/0.6931 = 1.443

Answer

VCSTR/VPFR = 1.443

The gap grows quickly at high conversion.

16.Reactor sizing (CSTR & PFR)

Answer: X = 97.22 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 2000/100 = 20 min, kτ = 0.25·20 = 5

Conversion

C1/CA0 = 1/(1 + kτ) = 1/(1 + 5) = 0.1667
C2/CA0 = 1/(1 + kτ)² = 0.02778
X = 1 − 0.02778 = 97.22%

Answer

X = 97.22%
17.Heat exchangers (LMTD)

Answer: A = 1.13 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In parallel flow both inlets are at the same end, and both outlets at the other.

ΔT₁ = Th,in − Tc,in = 140 − 20 = 120 K
ΔT₂ = Th,out − Tc,out = 125 − 115 = 10 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (120 − 10)/ln(120/10) = 44.27 K

Area

A = Q̇/(U·ΔTlm) = 40000/(800·44.27) = 1.13 m²

Answer

A = 1.13 m²
18.Heat exchangers (LMTD)

Answer: L = 19.68 m

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = 0.3·2.3·(115 − 55) = 41.4 kW
Tc,out = 10 + 41.4/(1·4.18) = 19.9 °C

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 115 − 19.9 = 95.1 K
ΔT₂ = Th,out − Tc,in = 55 − 10 = 45 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (95.1 − 45)/ln(95.1/45) = 66.95 K

Area and length

A = 41400/(200·66.95) = 3.092 m²
L = A/(πD) = 3.092/(π·0.05) = 19.68 m

Answer

L = 19.68 m
19.Heat conduction

Answer: Ti = 6 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (100/1000)/(0.17·10) = 0.05882 K/W
R2 = L2/(k2A) = (100/1000)/(0.17·10) = 0.05882 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 20/0.1176 = 170 W

Interface temperature

The temperature drops across the first layer by Q̇·R₁.

Ti = T1 − Q̇·R1 = 16 − 170·0.05882 = 6 °C

Answer

Ti = 6 °C
20.Heat conduction

Answer: U = 1.292 W/(m²·K)

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(10·12) = 0.008333 K/W
R1 = L1/(k1A) = (50/1000)/(1.4·12) = 0.002976 K/W
R2 = L2/(k2A) = (100/1000)/(0.17·12) = 0.04902 K/W
Ro = 1/(hoA) = 1/(20·12) = 0.004167 K/W
ΣR = 0.0645 K/W

Overall coefficient

U = 1/(A·ΣR) = 1/(12·0.0645) = 1.292 W/(m²·K)

Answer

U = 1.292 W/(m²·K)
21.Pipe friction & head loss

Answer: hf = 22.48 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity head

V²/(2g) = 2.1²/(2·9.81) = 0.2248 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.015·(500/0.075)·2.1²/(2·9.81) = 22.48 m

Answer

hf = 22.48 m
22.Pipe friction & head loss

Answer: H = 6.42 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.075/0.03142 = 2.387 m/s
V²/(2g) = 0.2905 m

Loss coefficients

f·L/D = 0.02·150/0.2 = 15
ΣK = 0.5 + 2·0.3 + 5 = 6.1

Energy equation

The outlet jet still carries its velocity head; it is not a loss but it has to be supplied.

H = (1 + 15 + 6.1)·0.2905 = 6.42 m

Answer

H = 6.42 m
23.Pumps & pump power

Answer: Pel = 6.262 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.015·30 = 4.415 kW

Shaft power

Pshaft = 4.415/0.75 = 5.886 kW

Electrical power

Pel = 5.886/0.94 = 6.262 kW

Answer

Pel = 6.262 kW
24.Pumps & pump power

Answer: Pshaft = 12.1 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.06/0.03142 = 1.91 m/s
V²/(2g) = 0.1859 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (45 + 8)·0.1859 = 9.853 m

Pump head

H = Δz + hL = 7 + 9.853 = 16.85 m

Shaft power

Pshaft = ρ·g·Q·H/η = 1000·9.81·0.06·16.85/0.82 = 12.1 kW

Answer

Pshaft = 12.1 kW

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