Mass balance
- Steady state
- in = out
- Total balance
- ṁ1 + ṁ2 = ṁ3
- Component balance
- ṁ1x1 + ṁ2x2 = ṁ3x3
- Evaporator
- F·xF = P·xP, W = F − P
Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.
How much of stream 2 must be added each hour to stream 1 so that the blended product contains 20% NaOH? Find ṁ2.
An evaporator concentrates a NaOH solution by boiling off pure water. Find the product flow P in kg/h.
Hot glycol mix cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.
Hot ethanol heats water in an exchanger that loses 5% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.
What volume V does 260 g of N₂ occupy at 550 kPa and 100 °C? Treat it as an ideal gas.
Find the density ρ of O₂ at 700 kPa and 170 °C, treating it as an ideal gas.
10 g of CH4 and 64 g of O2 react according to CH4 + 2O2 → CO2 + 2H2O. What mass m of H2O can form?
In the reaction Fe2O3 + 3CO → 2Fe + 3CO2, 10 g of Fe2O3 reacts completely (the other reactants are in excess) and 6.2 g of CO2 is collected. Find the percent yield Y.
0.1 mol/L of H₂ and 0.1 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 54. Find the equilibrium concentration [H2].
PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.08 at the reaction temperature. A container starts with 0.5 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].
A 200 g block of lead (c = 0.129 J/(g·°C)) at 150 °C is dropped into 150 g of water (c = 4.18 J/(g·°C)) at 15 °C in an insulated cup. Find the final temperature Tf.
Use the standard enthalpies of formation to find ΔH° for the reaction 2CH3OH + 3O₂ → 2CO₂ + 4H₂O(l).
A first-order reaction in a batch reactor has k = 0.1 min⁻¹. How long does it take to reach 95% conversion? Find t.
A reaction has a rate constant of 0.005 min⁻¹ at 20 °C and an activation energy of 100 kJ/mol. Find the rate constant k2 at 60 °C.
A first-order liquid-phase reaction must reach 50% conversion. How many times larger must a CSTR be than a PFR for the same feed rate, rate constant and conversion? Find the ratio VCSTR/VPFR.
A first-order liquid-phase reaction (k = 0.25 min⁻¹) runs in two equal CSTRs in series, each of 2000 L. The feed rate is 100 L/min, the density is constant and the reactors are at steady state. Find the overall conversion X in percent.
A parallel-flow heat exchanger transfers 40 kW. The hot fluid cools from 140 to 125 °C and the cold fluid heats from 20 to 115 °C. The overall heat transfer coefficient is 800 W/(m²·K). Find the heat transfer area A needed.
In a counter-flow double-pipe heat exchanger, hot oil (0.3 kg/s, cp = 2.3 kJ/(kg·K)) flows in the inner tube and cools from 115 to 55 °C. Water (1 kg/s, cp = 4.18 kJ/(kg·K)) in the annulus enters at 10 °C. The inner tube has a diameter of 50 mm, and U = 200 W/(m²·K) is based on this diameter. Find the tube length L needed.
A wall is made of 100 mm of gypsum board and 100 mm of wood, with an area of 10 m². The outer faces are at 16 °C and -4 °C. Find the temperature Ti at the interface between the two layers.
A wall of 50 mm concrete and 100 mm gypsum board separates a room at 21 °C from outside air at 0 °C. The convection coefficients are 10 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 12 m². Find the overall heat transfer coefficient U of the wall.
Water flows at a mean velocity of 2.1 m/s through a pipe 500 m long with an inside diameter of 75 mm. Use the Darcy friction factor f = 0.015 and g = 9.81 m/s². Find the friction head loss hf.
A pipe 150 m long with an inside diameter of 200 mm (Darcy friction factor f = 0.02) runs from an open reservoir and discharges as a free jet into the air. The minor losses are a square-edged entrance (K = 0.5), 2 bends (K = 0.3 each) and a valve (K = 5). Use g = 9.81 m/s². How far H must the reservoir surface be above the pipe outlet for a flow rate of 75 L/s?
A pump delivers 15 L/s of water (ρ = 1000 kg/m³) against a head of 30 m. The pump efficiency is 75% and the electric motor driving it has an efficiency of 94%. Use g = 9.81 m/s². Find the electrical power Pel the motor draws, in kW.
A pump moves 60 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 7 m higher. The pipe is 500 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.018; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². The pump efficiency is 82%. Find the shaft power Pshaft in kW.
Answer: ṁ2 = 233.3 kg/h
Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.
Answer: P = 675 kg/h
Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.
Answer: tout = 139.2 °C
Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).
Answer: ṁc = 0.2017 kg/s
Energy balance with losses: heat released = heat absorbed + heat lost.
Answer: V = 52.36 L
Ideal gas law: PV = nRT, with n = m/M.
Answer: ρ = 6.08 kg/m³
Ideal gas density: ρ = PM/(RT).
Answer: m = 22.47 g
Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.
Answer: Y = 74.99 %
Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.
Answer: [H2] = 0.02139 mol/L
Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.
Answer: [Cl2] = 0.164 mol/L
Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.
Answer: Tf = 20.34 °C
Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.
Answer: ΔH° = −1453 kJ
Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.
Negative: the reaction gives off heat (exothermic).
Answer: t = 29.96 min
Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).
Answer: k2 = 0.6893 min⁻¹
Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).
Answer: VCSTR/VPFR = 1.443
Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.
The gap grows quickly at high conversion.
Answer: X = 97.22 %
Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.
Answer: A = 1.13 m²
LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.
In parallel flow both inlets are at the same end, and both outlets at the other.
Answer: L = 19.68 m
LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.
In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.
Answer: Ti = 6 °C
Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.
The temperature drops across the first layer by Q̇·R₁.
Answer: U = 1.292 W/(m²·K)
Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.
Answer: hf = 22.48 m
Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.
Answer: H = 6.42 m
Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.
The outlet jet still carries its velocity head; it is not a loss but it has to be supplied.
Answer: Pel = 6.262 kW
Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.
Answer: Pshaft = 12.1 kW
Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.
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