Mass balance
- Steady state
- in = out
- Total balance
- ṁ1 + ṁ2 = ṁ3
- Component balance
- ṁ1x1 + ṁ2x2 = ṁ3x3
- Evaporator
- F·xF = P·xP, W = F − P
Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.
How much of stream 2 must be added each hour to stream 1 so that the blended product contains 15% sugar? Find ṁ2.
An evaporator concentrates a salt solution by boiling off pure water. Find the water evaporated W in kg/h.
Hot glycol mix cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.
Hot light oil heats water in an exchanger that loses 15% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.
A tank of 5 L contains 190 g of CH₄ at 40 °C. Treat it as an ideal gas and find the pressure P.
A fixed amount of Ar goes from 400 kPa, 2 L, 20 °C to 650 kPa and 190 °C. Find the new volume V2.
24 g of H2 and 24 g of O2 react according to 2H2 + O2 → 2H2O. What mass m of H2O can form?
In the reaction CaCO3 → CaO + CO2, 16 g of CaCO3 reacts completely (the other reactants are in excess) and 3.87 g of CO2 is collected. Find the percent yield Y.
0.8 mol/L of H₂ and 0.8 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 25. Find the equilibrium concentration [H2].
PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.05 at the reaction temperature. A container starts with 0.2 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].
A 100 g block of iron (c = 0.449 J/(g·°C)) at 180 °C is dropped into 200 g of water (c = 4.18 J/(g·°C)) at 20 °C in an insulated cup. Find the final temperature Tf.
Use the standard enthalpies of formation to find ΔH° for the reaction CH4 + 2O₂ → CO₂ + 2H₂O(l).
A first-order reaction in a batch reactor has k = 0.2 min⁻¹. How long does it take to reach 99% conversion? Find t.
A reaction has a rate constant of 0.002 min⁻¹ at 35 °C and an activation energy of 50 kJ/mol. Find the rate constant k2 at 60 °C.
A first-order liquid-phase reaction must reach 60% conversion. How many times larger must a CSTR be than a PFR for the same feed rate, rate constant and conversion? Find the ratio VCSTR/VPFR.
A first-order liquid-phase reaction (k = 0.5 min⁻¹) runs in a 200 L CSTR fed at 50 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.
A counter-flow heat exchanger transfers 280 kW. The hot fluid cools from 180 to 135 °C and the cold fluid heats from 15 to 115 °C. The overall heat transfer coefficient is 500 W/(m²·K). Find the heat transfer area A needed.
In a counter-flow heat exchanger both streams have the same heat capacity rate, ṁ·cp = 3 kW/K. The hot stream enters at 90 °C and the cold stream at 25 °C. The exchanger has A = 1.5 m² and U = 800 W/(m²·K). Find the hot outlet temperature Th,out.
A wall is made of 50 mm of expanded polystyrene and 50 mm of glass, with an area of 10 m². The outer faces are at 24 °C and -2 °C. Find the heat flow Q̇ through the wall.
A wall of 150 mm expanded polystyrene and 75 mm glass separates a room at 20 °C from outside air at -3 °C. The convection coefficients are 6 W/(m²·K) inside and 25 W/(m²·K) outside, and the wall area is 10 m². Find the temperature Ts of the inside surface of the wall.
Water flows at 10 L/s through a pipe 500 m long with an inside diameter of 100 mm. Use the Darcy friction factor f = 0.03 and g = 9.81 m/s². Find the friction head loss hf.
A pipe 300 m long with an inside diameter of 300 mm (Darcy friction factor f = 0.025) runs from an open reservoir and discharges as a free jet into the air. The minor losses are a square-edged entrance (K = 0.5), 2 bends (K = 0.3 each) and a valve (K = 10). Use g = 9.81 m/s². How far H must the reservoir surface be above the pipe outlet for a flow rate of 150 L/s?
A pump delivers 10 L/s of water (ρ = 1000 kg/m³) against a head of 76 m. The pump efficiency is 60% and the electric motor driving it has an efficiency of 88%. Use g = 9.81 m/s². Find the electrical power Pel the motor draws, in kW.
A pump moves 30 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 7 m higher. The pipe is 500 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.018; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². The pump efficiency is 75%. Find the shaft power Pshaft in kW.
Answer: ṁ2 = 1800 kg/h
Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.
Answer: W = 2376 kg/h
Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.
Answer: tout = 53.06 °C
Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).
Answer: ṁc = 1.868 kg/s
Energy balance with losses: heat released = heat absorbed + heat lost.
Answer: P = 6168 kPa
Ideal gas law: PV = nRT, with n = m/M.
Answer: V2 = 1.945 L
Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.
Answer: m = 27.03 g
Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.
Answer: Y = 55.01 %
Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.
Answer: [H2] = 0.2286 mol/L
Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.
Answer: [PCl5] = 0.1219 mol/L
Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.
Answer: Tf = 28.16 °C
Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.
Answer: ΔH° = −890.3 kJ
Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.
Negative: the reaction gives off heat (exothermic).
Answer: t = 23.03 min
Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).
Answer: k2 = 0.008651 min⁻¹
Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).
Answer: VCSTR/VPFR = 1.637
Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.
The gap grows quickly at high conversion.
Answer: X = 66.67 %
Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.
Answer: A = 6.243 m²
LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.
In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.
Answer: Th,out = 71.43 °C
LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.
The cold outlet sits opposite the hot inlet: Tc,out = Tc,in + (Th,in − Th,out), so ΔT₁ = Th,in − Tc,out = Th,out − Tc,in = ΔT₂.
Heat transferred: Q̇ = 55.71 kW; the cold stream leaves at 43.57 °C.
Answer: Q̇ = 175.6 W
Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.
Answer: Ts = 19.16 °C
Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.
Answer: hf = 12.39 m
Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.
Answer: H = 8.515 m
Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.
The outlet jet still carries its velocity head; it is not a loss but it has to be supplied.
Answer: Pel = 14.12 kW
Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.
Answer: Pshaft = 6.666 kW
Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.
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