FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1450 kg/h · 35% sugarStream 2ṁ₂ = ? · 10% sugarProduct15% sugar

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 15% sugar? Find ṁ2.

ṁ1 = 450 kg/hx1 = 35 %x2 = 10 %x3 = 15 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F3600 kg/h · 17% saltProduct P50% saltVapour W (pure water)W = ? kg/h

An evaporator concentrates a salt solution by boiling off pure water. Find the water evaporated W in kg/h.

F = 3600 kg/hxF = 17 %xP = 50 %
W = kg/h
3.Energy balanceMedium
hot sidecold sideglycol mix · 150 °C100 °Cwater · 10 °Ct = ? °C

Hot glycol mix cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 1.5 kg/scp,h = 3.6 kJ/(kg·K)Th: 150 → 100 °Cṁc = 1.5 kg/scp,c = 4.18 kJ/(kg·K)tin = 10 °C
tout = °C
4.Energy balanceHard
hot sidecold sidelight oil · 150 °C80 °Cwater · 20 °C60 °C · ṁ = ?15% lost

Hot light oil heats water in an exchanger that loses 15% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 2.5 kg/scp,h = 2.1 kJ/(kg·K)Th: 150 → 80 °Ct: 20 → 60 °Ccp,c = 4.18 kJ/(kg·K)loss = 15 %
ṁc = kg/s
5.Ideal gas lawMedium
190 g of CH₄V = 5 LT = 40 °CP = ?

A tank of 5 L contains 190 g of CH₄ at 40 °C. Treat it as an ideal gas and find the pressure P.

m = 190 gM = 16.04 g/molV = 5 LT = 40 °CR = 8.314 J/(mol·K)
P = kPa
6.Ideal gas lawHard
State 1State 2

A fixed amount of Ar goes from 400 kPa, 2 L, 20 °C to 650 kPa and 190 °C. Find the new volume V2.

P1 = 400 kPaV1 = 2 LT1 = 20 °CP2 = 650 kPaT2 = 190 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(H2​O)m(H2​O)÷ M(X)× 2/ν× M(H2​O)

24 g of H2 and 24 g of O2 react according to 2H2 + O2 → 2H2O. What mass m of H2O can form?

M(H2) = 2.016M(O2) = 32M(H2O) = 18.02 g/mol
m = g
8.StoichiometryHard
m(CaCO3​)n(CaCO3​)n(CO2​)m(CO2​)÷ M(CaCO3​)× 1/1× M(CO2​)

In the reaction CaCO3 → CaO + CO2, 16 g of CaCO3 reacts completely (the other reactants are in excess) and 3.87 g of CO2 is collected. Find the percent yield Y.

M(CaCO3) = 100.09 g/molM(CO2) = 44.01 g/molactual: 3.87 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.80.80C−x−x+2xE0.8 − x0.8 − x2x

0.8 mol/L of H₂ and 0.8 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 25. Find the equilibrium concentration [H2].

[H₂]₀ = [I₂]₀ = 0.8 mol/LKc = 25
[H2] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.200C−x+x+xE0.2 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.05 at the reaction temperature. A container starts with 0.2 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 0.2 mol/LKc = 0.05
[PCl5] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Ironm = 100 gT = 180 °Cc = 0.449 J/(g·°C)Waterm = 200 gT = 20 °Cc = 4.18 J/(g·°C)

A 100 g block of iron (c = 0.449 J/(g·°C)) at 180 °C is dropped into 200 g of water (c = 4.18 J/(g·°C)) at 20 °C in an insulated cup. Find the final temperature Tf.

mmetal = 100 gcmetal = 0.449 J/(g·°C)Tmetal = 180 °Cmwater = 200 gTwater = 20 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
HCH4​ + 2O₂reactantsCO₂ + 2H₂O(l)productsΔH° = ?

Use the standard enthalpies of formation to find ΔH° for the reaction CH4 + 2O₂ → CO₂ + 2H₂O(l).

ΔH°f(CH4) = −74.8 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
ΔH° = kJ
13.Reaction kineticsMedium
t (min)X (%)t = ?99%

A first-order reaction in a batch reactor has k = 0.2 min⁻¹. How long does it take to reach 99% conversion? Find t.

k = 0.2 min⁻¹X = 99 %
t = min
14.Reaction kineticsHard
Tk35 °C0.00260 °C?

A reaction has a rate constant of 0.002 min⁻¹ at 35 °C and an activation energy of 50 kJ/mol. Find the rate constant k2 at 60 °C.

k1 = 0.002 min⁻¹T1 = 35 °CT2 = 60 °CEa = 50 kJ/molR = 8.314 J/(mol·K)
k2 = min⁻¹
15.Reactor sizing (CSTR & PFR)Medium
QX = 60%same Q, k and X as the CSTR

A first-order liquid-phase reaction must reach 60% conversion. How many times larger must a CSTR be than a PFR for the same feed rate, rate constant and conversion? Find the ratio VCSTR/VPFR.

X = 60%first order, same k and Q
VCSTR/VPFR =
16.Reactor sizing (CSTR & PFR)Hard
V = 200 LQ = 50 L/minX = ?

A first-order liquid-phase reaction (k = 0.5 min⁻¹) runs in a 200 L CSTR fed at 50 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 200 LQ = 50 L/mink = 0.5 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT180 °C135 °C115 °C15 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 280 kW. The hot fluid cools from 180 to 135 °C and the cold fluid heats from 15 to 115 °C. The overall heat transfer coefficient is 500 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 280 kWU = 500 W/(m²·K)Th: 180 → 135 °CTc: 15 → 115 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT90 °C??25 °CΔT₁ΔT₂counter-flow

In a counter-flow heat exchanger both streams have the same heat capacity rate, ṁ·cp = 3 kW/K. The hot stream enters at 90 °C and the cold stream at 25 °C. The exchanger has A = 1.5 m² and U = 800 W/(m²·K). Find the hot outlet temperature Th,out.

Ch = Cc = 3 kW/KTh,in = 90 °CTc,in = 25 °CA = 1.5 m²U = 800 W/(m²·K)
Th,out = °C
19.Heat conductionMedium
Expanded polystyrene, k = 0.03550 mmGlass, k = 0.9650 mm24 °C-2 °CQ̇ = ?

A wall is made of 50 mm of expanded polystyrene and 50 mm of glass, with an area of 10 m². The outer faces are at 24 °C and -2 °C. Find the heat flow Q̇ through the wall.

L1 = 50 mm, k1 = 0.035 W/(m·K)L2 = 50 mm, k2 = 0.96 W/(m·K)A = 10 m²T1 = 24 °CT3 = -2 °C
Q̇ = W
20.Heat conductionHard
Expanded polystyrene, k = 0.035150 mmGlass, k = 0.9675 mmroom 20 °Coutside -3 °CTs​ = ?Q̇

A wall of 150 mm expanded polystyrene and 75 mm glass separates a room at 20 °C from outside air at -3 °C. The convection coefficients are 6 W/(m²·K) inside and 25 W/(m²·K) outside, and the wall area is 10 m². Find the temperature Ts of the inside surface of the wall.

L1 = 150 mm, k1 = 0.035 W/(m·K)L2 = 75 mm, k2 = 0.96 W/(m·K)A = 10 m²hi = 6 W/(m²·K)ho = 25 W/(m²·K)Troom = 20 °CTout = -3 °C
Ts = °C
21.Pipe friction & head lossMedium
Q = 10 L/sD = 100 mmL = 500 mf = 0.03

Water flows at 10 L/s through a pipe 500 m long with an inside diameter of 100 mm. Use the Darcy friction factor f = 0.03 and g = 9.81 m/s². Find the friction head loss hf.

Q = 10 L/sL = 500 mD = 100 mmf = 0.03g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 10free outletH = ?L = 300 m, D = 300 mm, f = 0.0252× bend (K = 0.3)

A pipe 300 m long with an inside diameter of 300 mm (Darcy friction factor f = 0.025) runs from an open reservoir and discharges as a free jet into the air. The minor losses are a square-edged entrance (K = 0.5), 2 bends (K = 0.3 each) and a valve (K = 10). Use g = 9.81 m/s². How far H must the reservoir surface be above the pipe outlet for a flow rate of 150 L/s?

Q = 150 L/sL = 300 mD = 300 mmf = 0.025Kentrance = 0.5Kbend = 0.3 (×2)Kvalve = 10
H = m
23.Pumps & pump powerMedium
PQ = 10 L/sH = 76 m

A pump delivers 10 L/s of water (ρ = 1000 kg/m³) against a head of 76 m. The pump efficiency is 60% and the electric motor driving it has an efficiency of 88%. Use g = 9.81 m/s². Find the electrical power Pel the motor draws, in kW.

Q = 10 L/sH = 76 mηpump = 60%ηmotor = 88%g = 9.81 m/s²
Pel = kW
24.Pumps & pump powerHard
PQ = 30 L/sΔz = 7 mL = 500 m, D = 150 mm, f = 0.018, ΣK = 8

A pump moves 30 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 7 m higher. The pipe is 500 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.018; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². The pump efficiency is 75%. Find the shaft power Pshaft in kW.

Q = 30 L/sΔz = 7 mL = 500 mD = 150 mmf = 0.018ΣK = 8η = 75%
Pshaft = kW

3Solutions

1.Mass balance

Answer: ṁ2 = 1800 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
sugar: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 450·(35 − 15)/(15 − 10) = 1800 kg/h

Answer

ṁ2 = 1800 kg/h
2.Mass balance

Answer: W = 2376 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 3600·17/50 = 1224 kg/h

Total balance

W = F − P = 3600 − 1224 = 2376 kg/h

Answer

W = 2376 kg/h
3.Energy balance

Answer: tout = 53.06 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 1.5·3.6·(150 − 100) = 270 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 10 + 270/(1.5·4.18) = 53.06 °C

Answer

tout = 53.06 °C
4.Energy balance

Answer: ṁc = 1.868 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 2.5·2.1·(150 − 80) = 367.5 kW

Heat that reaches the water

Qc = (1 − 0.15)·367.5 = 312.4 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 312.4/(4.18·40) = 1.868 kg/s

Answer

ṁc = 1.868 kg/s
5.Ideal gas law

Answer: P = 6168 kPa

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = m/M = 190/16.04 = 11.85 mol
T = 40 + 273.15 = 313.1 K

Pressure

P = nRT/V = 11.85·8.314·313.1/0.005 = 6168 kPa

Answer

P = 6168 kPa
6.Ideal gas law

Answer: V2 = 1.945 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 293.1 K, T2 = 463.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 2·(400/650)·(463.1/293.1) = 1.945 L

Answer

V2 = 1.945 L
7.Stoichiometry

Answer: m = 27.03 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(H2) = 24/2.016 = 11.9 mol
n(O2) = 24/32 = 0.75 mol

Limiting reactant

11.9/2 = 5.952, 0.75/1 = 0.75 → O2

Mass of product

n(H2O) = 0.75·2 = 1.5 mol
m = 1.5·18.02 = 27.03 g

Answer

m = 27.03 g
8.Stoichiometry

Answer: Y = 55.01 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(CaCO3) = 16/100.09 = 0.1599 mol
m = 0.1599·1/1·44.01 = 7.035 g

Percent yield

Y = 3.87/7.035·100 = 55.01%

Answer

Y = 55.01%
9.Chemical equilibrium

Answer: [H2] = 0.2286 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

25 = (2x)²/(0.8 − x)²

Take the square root

5 = 2x/(0.8 − x) → x = 0.8·5/(2 + 5) = 0.5714 mol/L

Equilibrium concentration

[H₂] = 0.8 − x = 0.2286 mol/L

Answer

[H2] = 0.2286 mol/L
10.Chemical equilibrium

Answer: [PCl5] = 0.1219 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.05 = x²/(0.2 − x) → x² + 0.05·x − 0.01 = 0

Solve the quadratic

x = (−0.05 + √(0.05² + 4·0.01))/2 = 0.07808 mol/L

Equilibrium concentration

[PCl₅] = 0.2 − 0.07808 = 0.1219 mol/L

Answer

[PCl5] = 0.1219 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 28.16 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

100·0.449·(180 − Tf) = 200·4.18·(Tf − 20)

Solve for the final temperature

Tf = (44.9·180 + 836·20)/(44.9 + 836) = 28.16 °C

Answer

Tf = 28.16 °C
12.Calorimetry & enthalpy

Answer: ΔH° = −890.3 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [1·(−393.5) + 2·(−285.8)] − [1·(−74.8) + 2·0] = −890.3 kJ

Answer

ΔH° = −890.3 kJ

Negative: the reaction gives off heat (exothermic).

13.Reaction kinetics

Answer: t = 23.03 min

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Conversion and concentration

C/C0 = 1 − X = 0.01

Solve for the time

t = −ln(1 − X)/k = −ln(0.01)/0.2 = 23.03 min

Answer

t = 23.03 min
14.Reaction kinetics

Answer: k2 = 0.008651 min⁻¹

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperatures

T1 = 308.1 K, T2 = 333.1 K

Arrhenius ratio

ln(k2/k1) = −(50000/8.314)·(1/333.1 − 1/308.1) = 1.465
k2 = 0.002·e1.465 = 0.008651 min⁻¹

Answer

k2 = 0.008651 min⁻¹
15.Reactor sizing (CSTR & PFR)

Answer: VCSTR/VPFR = 1.637

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

k·τ for each reactor

CSTR: k·τ = X/(1 − X) = 0.6/0.4 = 1.5
PFR: k·τ = ln(1/(1 − X)) = ln(2.5) = 0.9163

Ratio of volumes

VCSTR/VPFR = 1.5/0.9163 = 1.637

Answer

VCSTR/VPFR = 1.637

The gap grows quickly at high conversion.

16.Reactor sizing (CSTR & PFR)

Answer: X = 66.67 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 200/50 = 4 min, kτ = 0.5·4 = 2

Conversion

X = kτ/(1 + kτ) = 2/(1 + 2) = 66.67%

Answer

X = 66.67%
17.Heat exchangers (LMTD)

Answer: A = 6.243 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 180 − 115 = 65 K
ΔT₂ = Th,out − Tc,in = 135 − 15 = 120 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (65 − 120)/ln(65/120) = 89.71 K

Area

A = Q̇/(U·ΔTlm) = 280000/(500·89.71) = 6.243 m²

Answer

A = 6.243 m²
18.Heat exchangers (LMTD)

Answer: Th,out = 71.43 °C

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Constant temperature difference

The cold outlet sits opposite the hot inlet: Tc,out = Tc,in + (Th,in − Th,out), so ΔT₁ = Th,in − Tc,out = Th,out − Tc,in = ΔT₂.

ΔTlm = Th,out − Tc,in

Energy balance equals rate equation

3·(90 − Th,out) = 1.2·(Th,out − 25)
Th,out = (3·90 + 1.2·25)/(3 + 1.2) = 71.43 °C

Answer

Th,out = 71.43 °C

Heat transferred: Q̇ = 55.71 kW; the cold stream leaves at 43.57 °C.

19.Heat conduction

Answer: Q̇ = 175.6 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (50/1000)/(0.035·10) = 0.1429 K/W
R2 = L2/(k2A) = (50/1000)/(0.96·10) = 0.005208 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 26/0.1481 = 175.6 W

Answer

Q̇ = 175.6 W
20.Heat conduction

Answer: Ts = 19.16 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(6·10) = 0.01667 K/W
R1 = L1/(k1A) = (150/1000)/(0.035·10) = 0.4286 K/W
R2 = L2/(k2A) = (75/1000)/(0.96·10) = 0.007813 K/W
Ro = 1/(hoA) = 1/(25·10) = 0.004 K/W
ΣR = 0.4571 K/W

Heat loss

Q̇ = (20 − (-3))/0.4571 = 50.32 W
Ts = Troom − Q̇·Ri = 20 − 50.32·0.01667 = 19.16 °C

Answer

Ts = 19.16 °C
21.Pipe friction & head loss

Answer: hf = 12.39 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Mean velocity

A = π·0.1²/4 = 0.007854 m²
V = Q/A = 0.01/0.007854 = 1.273 m/s

Velocity head

V²/(2g) = 1.273²/(2·9.81) = 0.08263 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.03·(500/0.1)·1.273²/(2·9.81) = 12.39 m

Answer

hf = 12.39 m
22.Pipe friction & head loss

Answer: H = 8.515 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.15/0.07069 = 2.122 m/s
V²/(2g) = 0.2295 m

Loss coefficients

f·L/D = 0.025·300/0.3 = 25
ΣK = 0.5 + 2·0.3 + 10 = 11.1

Energy equation

The outlet jet still carries its velocity head; it is not a loss but it has to be supplied.

H = (1 + 25 + 11.1)·0.2295 = 8.515 m

Answer

H = 8.515 m
23.Pumps & pump power

Answer: Pel = 14.12 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.01·76 = 7.456 kW

Shaft power

Pshaft = 7.456/0.6 = 12.43 kW

Electrical power

Pel = 12.43/0.88 = 14.12 kW

Answer

Pel = 14.12 kW
24.Pumps & pump power

Answer: Pshaft = 6.666 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.03/0.01767 = 1.698 m/s
V²/(2g) = 0.1469 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (60 + 8)·0.1469 = 9.989 m

Pump head

H = Δz + hL = 7 + 9.989 = 16.99 m

Shaft power

Pshaft = ρ·g·Q·H/η = 1000·9.81·0.03·16.99/0.75 = 6.666 kW

Answer

Pshaft = 6.666 kW

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