FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1450 kg/h · 45% NaOHStream 2ṁ₂ = ? · 5% NaOHProduct30% NaOH

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 30% NaOH? Find ṁ2.

ṁ1 = 450 kg/hx1 = 45 %x2 = 5 %x3 = 30 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F1300 kg/h · 16% saltProduct PP = ? · 35%Vapour W (pure water)0% salt

An evaporator concentrates a salt solution by boiling off pure water. Find the product flow P in kg/h.

F = 1300 kg/hxF = 16 %xP = 35 %
P = kg/h
3.Energy balanceMedium
hot sidecold sideethanol · 140 °C80 °Cwater · 20 °Ct = ? °C

Hot ethanol cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 3 kg/scp,h = 2.44 kJ/(kg·K)Th: 140 → 80 °Cṁc = 1.5 kg/scp,c = 4.18 kJ/(kg·K)tin = 20 °C
tout = °C
4.Energy balanceHard
hot sidecold sideglycol mix · 170 °C70 °Cwater · 20 °C50 °C · ṁ = ?5% lost

Hot glycol mix heats water in an exchanger that loses 5% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 2 kg/scp,h = 3.6 kJ/(kg·K)Th: 170 → 70 °Ct: 20 → 50 °Ccp,c = 4.18 kJ/(kg·K)loss = 5 %
ṁc = kg/s
5.Ideal gas lawMedium
490 g of O₂P = 400 kPaT = 65 °CV = ?

What volume V does 490 g of O₂ occupy at 400 kPa and 65 °C? Treat it as an ideal gas.

m = 490 gM = 32 g/molP = 400 kPaT = 65 °CR = 8.314 J/(mol·K)
V = L
6.Ideal gas lawHard
State 1State 2

A fixed amount of Ar goes from 400 kPa, 10 L, 20 °C to 750 kPa and 230 °C. Find the new volume V2.

P1 = 400 kPaV1 = 10 LT1 = 20 °CP2 = 750 kPaT2 = 230 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(H2​O)m(H2​O)÷ M(X)× 2/ν× M(H2​O)

24 g of CH4 and 16 g of O2 react according to CH4 + 2O2 → CO2 + 2H2O. What mass m of H2O can form?

M(CH4) = 16.04M(O2) = 32M(H2O) = 18.02 g/mol
m = g
8.StoichiometryHard
m(Al)n(Al)n(AlCl3​)m(AlCl3​)÷ M(Al)× 2/2× M(AlCl3​)

In the reaction 2Al + 3Cl2 → 2AlCl3, 12 g of Al reacts completely (the other reactants are in excess) and 36.77 g of AlCl3 is collected. Find the percent yield Y.

M(Al) = 26.98 g/molM(AlCl3) = 133.33 g/molactual: 36.77 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.40.40C−x−x+2xE0.4 − x0.4 − x2x

0.4 mol/L of H₂ and 0.4 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 36. Find the equilibrium concentration [H2].

[H₂]₀ = [I₂]₀ = 0.4 mol/LKc = 36
[H2] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I100C−x+x+xE1 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.2 at the reaction temperature. A container starts with 1 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 1 mol/LKc = 0.2
[PCl5] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Ironm = 150 gT = 80 °Cc = 0.449 J/(g·°C)Waterm = 150 gT = 19 °Cc = 4.18 J/(g·°C)

A 150 g block of iron (c = 0.449 J/(g·°C)) at 80 °C is dropped into 150 g of water (c = 4.18 J/(g·°C)) at 19 °C in an insulated cup. Find the final temperature Tf.

mmetal = 150 gcmetal = 0.449 J/(g·°C)Tmetal = 80 °Cmwater = 150 gTwater = 19 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H25 g CH3​OH2CH3​OH + 3O₂reactants2CO₂ + 4H₂O(l)productsq = ?

Use the standard enthalpies of formation to find the heat q released when 25 g of CH3OH (M = 32.04 g/mol) burns completely: 2CH3OH + 3O₂ → 2CO₂ + 4H₂O(l). Give q as a positive number.

ΔH°f(CH3OH) = −238.7 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
q = kJ
13.Reaction kineticsMedium
t (min)C (mol/L)2 minC = ?

A reaction with rate law −rA = k·CA² has k = 0.8 L/(mol·min) and starts at 2 mol/L. Find the concentration CA after 2 min.

k = 0.8 L/(mol·min)CA0 = 2 mol/Lt = 2 min
CA = mol/L
14.Reaction kineticsHard
CA0​ (mol/L)r (mol/(L·s))run 10.50.008run 210.064n = ?

Two experiments measure the initial rate of A → products. With CA0 = 0.5 mol/L the rate is 0.008 mol/(L·s); with CA0 = 1 mol/L it is 0.064 mol/(L·s). Find the reaction order n with respect to A.

CA0,1 = 0.5 mol/Lr1 = 0.008 mol/(L·s)CA0,2 = 1 mol/Lr2 = 0.064 mol/(L·s)
n =
15.Reactor sizing (CSTR & PFR)Medium
Q = 100 L/minX = 95%V = ?, k = 0.15 min⁻¹

A first-order liquid-phase reaction A → B with k = 0.15 min⁻¹ is carried out in a plug-flow reactor (PFR) fed at 100 L/min. The density is constant and the reactor is at steady state. Find the reactor volume V in litres for 95% conversion of A.

Q = 100 L/mink = 0.15 min⁻¹X = 95%
V = L
16.Reactor sizing (CSTR & PFR)Hard
V = 2000 LQ = 20 L/minX = ?

A first-order liquid-phase reaction (k = 0.05 min⁻¹) runs in a 2000 L CSTR fed at 20 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 2000 LQ = 20 L/mink = 0.05 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT95 °C75 °C15 °C65 °CΔT₁ΔT₂parallel flow

A parallel-flow heat exchanger transfers 130 kW. The hot fluid cools from 95 to 75 °C and the cold fluid heats from 15 to 65 °C. The overall heat transfer coefficient is 300 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 130 kWU = 300 W/(m²·K)Th: 95 → 75 °CTc: 15 → 65 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT170 °C120 °C35.12 °C10 °CΔT₁ΔT₂counter-flow

Hot oil (1 kg/s, cp = 2.1 kJ/(kg·K)) cools from 170 to 120 °C in a counter-flow exchanger. It heats 1 kg/s of water (cp = 4.18 kJ/(kg·K)) that enters at 10 °C. With U = 800 W/(m²·K), find the heat transfer area A needed.

ṁh = 1 kg/scp,h = 2.1 kJ/(kg·K)Th: 170 → 120 °Cṁc = 1 kg/scp,c = 4.18 kJ/(kg·K)Tc,in = 10 °CU = 800 W/(m²·K)
A = m²
19.Heat conductionMedium
Gypsum board, k = 0.17200 mmConcrete, k = 1.450 mm22 °C-15 °CQ̇ = ?

A wall is made of 200 mm of gypsum board and 50 mm of concrete, with an area of 8 m². The outer faces are at 22 °C and -15 °C. Find the heat flow Q̇ through the wall.

L1 = 200 mm, k1 = 0.17 W/(m·K)L2 = 50 mm, k2 = 1.4 W/(m·K)A = 8 m²T1 = 22 °CT3 = -15 °C
Q̇ = W
20.Heat conductionHard
Mineral wool, k = 0.04150 mmGypsum board, k = 0.1725 mmroom 21 °Coutside -6 °CTs​ = ?Q̇

A wall of 150 mm mineral wool and 25 mm gypsum board separates a room at 21 °C from outside air at -6 °C. The convection coefficients are 7.7 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 15 m². Find the temperature Ts of the inside surface of the wall.

L1 = 150 mm, k1 = 0.04 W/(m·K)L2 = 25 mm, k2 = 0.17 W/(m·K)A = 15 m²hi = 7.7 W/(m²·K)ho = 20 W/(m²·K)Troom = 21 °CTout = -6 °C
Ts = °C
21.Pipe friction & head lossMedium
Q = 5 L/sD = 50 mmL = 500 mf = 0.03

Water flows at 5 L/s through a pipe 500 m long with an inside diameter of 50 mm. Use the Darcy friction factor f = 0.03 and g = 9.81 m/s². Find the friction head loss hf.

Q = 5 L/sL = 500 mD = 50 mmf = 0.03g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 10Δz = 30 mL = 150 m, D = 250 mm, f = 0.0154× bend (K = 0.3)

Two open reservoirs are joined by a pipe 150 m long with an inside diameter of 250 mm and a Darcy friction factor f = 0.015. The water surface of the upper reservoir is 30 m above that of the lower one. The minor losses are a square-edged entrance (K = 0.5), 4 bends (K = 0.3 each), a valve (K = 10) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². Find the flow rate Q in L/s.

Δz = 30 mL = 150 mD = 250 mmf = 0.015Kentrance = 0.5Kbend = 0.3 (×4)Kvalve = 10Kexit = 1.0
Q = L/s
23.Pumps & pump powerMedium
PQ = 20 L/sH = 14 m

A pump delivers 20 L/s of water (ρ = 1000 kg/m³) against a head of 14 m. The pump efficiency is 72% and the electric motor driving it has an efficiency of 92%. Use g = 9.81 m/s². Find the electrical power Pel the motor draws, in kW.

Q = 20 L/sH = 14 mηpump = 72%ηmotor = 92%g = 9.81 m/s²
Pel = kW
24.Pumps & pump powerHard
PQ = 100 L/sΔz = 6 mL = 100 m, D = 250 mm, f = 0.022, ΣK = 8

A pump moves 100 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 6 m higher. The pipe is 100 m long with an inside diameter of 250 mm and a Darcy friction factor f = 0.022; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². The pump efficiency is 70%. Find the shaft power Pshaft in kW.

Q = 100 L/sΔz = 6 mL = 100 mD = 250 mmf = 0.022ΣK = 8η = 70%
Pshaft = kW

3Solutions

1.Mass balance

Answer: ṁ2 = 270 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
NaOH: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 450·(45 − 30)/(30 − 5) = 270 kg/h

Answer

ṁ2 = 270 kg/h
2.Mass balance

Answer: P = 594.3 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 1300·16/35 = 594.3 kg/h

Answer

P = 594.3 kg/h
3.Energy balance

Answer: tout = 90.05 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 3·2.44·(140 − 80) = 439.2 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 20 + 439.2/(1.5·4.18) = 90.05 °C

Answer

tout = 90.05 °C
4.Energy balance

Answer: ṁc = 5.455 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 2·3.6·(170 − 70) = 720 kW

Heat that reaches the water

Qc = (1 − 0.05)·720 = 684 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 684/(4.18·30) = 5.455 kg/s

Answer

ṁc = 5.455 kg/s
5.Ideal gas law

Answer: V = 107.6 L

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = 490/32 = 15.31 mol
T = 65 + 273.15 = 338.1 K

Volume

V = nRT/P = 15.31·8.314·338.1/400 = 107.6 L

Answer

V = 107.6 L
6.Ideal gas law

Answer: V2 = 9.154 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 293.1 K, T2 = 503.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 10·(400/750)·(503.1/293.1) = 9.154 L

Answer

V2 = 9.154 L
7.Stoichiometry

Answer: m = 9.01 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(CH4) = 24/16.04 = 1.496 mol
n(O2) = 16/32 = 0.5 mol

Limiting reactant

1.496/1 = 1.496, 0.5/2 = 0.25 → O2

Mass of product

n(H2O) = 0.25·2 = 0.5 mol
m = 0.5·18.02 = 9.01 g

Answer

m = 9.01 g
8.Stoichiometry

Answer: Y = 62 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(Al) = 12/26.98 = 0.4448 mol
m = 0.4448·2/2·133.33 = 59.3 g

Percent yield

Y = 36.77/59.3·100 = 62%

Answer

Y = 62%
9.Chemical equilibrium

Answer: [H2] = 0.1 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

36 = (2x)²/(0.4 − x)²

Take the square root

6 = 2x/(0.4 − x) → x = 0.4·6/(2 + 6) = 0.3 mol/L

Equilibrium concentration

[H₂] = 0.4 − x = 0.1 mol/L

Answer

[H2] = 0.1 mol/L
10.Chemical equilibrium

Answer: [PCl5] = 0.6417 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.2 = x²/(1 − x) → x² + 0.2·x − 0.2 = 0

Solve the quadratic

x = (−0.2 + √(0.2² + 4·0.2))/2 = 0.3583 mol/L

Equilibrium concentration

[PCl₅] = 1 − 0.3583 = 0.6417 mol/L

Answer

[PCl5] = 0.6417 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 24.92 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

150·0.449·(80 − Tf) = 150·4.18·(Tf − 19)

Solve for the final temperature

Tf = (67.35·80 + 627·19)/(67.35 + 627) = 24.92 °C

Answer

Tf = 24.92 °C
12.Calorimetry & enthalpy

Answer: q = 566.8 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [2·(−393.5) + 4·(−285.8)] − [2·(−238.7) + 3·0] = −1453 kJ

Heat for the given mass

n = 25/32.04 = 0.7803 mol
q = n·|ΔH°/2| = 0.7803·726.4 = 566.8 kJ

Answer

q = 566.8 kJ
13.Reaction kinetics

Answer: CA = 0.4762 mol/L

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Integrated second-order law

1/CA = 1/CA0 + kt = 0.5 + 0.8·2 = 2.1 L/mol
CA = 1/2.1 = 0.4762 mol/L

Answer

CA = 0.4762 mol/L
14.Reaction kinetics

Answer: n = 3

Method of initial rates: for r = k·Cⁿ, comparing two runs that differ only in the starting concentration removes k: r₂/r₁ = (C₂/C₁)ⁿ. Doubling C doubles the rate for first order and quadruples it for second order.

Ratios

r2/r1 = 0.064/0.008 = 8
C2/C1 = 1/0.5 = 2

Order

n = ln(8)/ln(2) = 3

Answer

n = 3
15.Reactor sizing (CSTR & PFR)

Answer: V = 1997 L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = ln(1/(1 − 0.95))/0.15 = 2.996/0.15 = 19.97 min

Volume

V = Q·τ = 100·19.97 = 1997 L

Answer

V = 1997 L
16.Reactor sizing (CSTR & PFR)

Answer: X = 83.33 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 2000/20 = 100 min, kτ = 0.05·100 = 5

Conversion

X = kτ/(1 + kτ) = 5/(1 + 5) = 83.33%

Answer

X = 83.33%
17.Heat exchangers (LMTD)

Answer: A = 12.87 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In parallel flow both inlets are at the same end, and both outlets at the other.

ΔT₁ = Th,in − Tc,in = 95 − 15 = 80 K
ΔT₂ = Th,out − Tc,out = 75 − 65 = 10 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (80 − 10)/ln(80/10) = 33.66 K

Area

A = Q̇/(U·ΔTlm) = 130000/(300·33.66) = 12.87 m²

Answer

A = 12.87 m²
18.Heat exchangers (LMTD)

Answer: A = 1.076 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = ṁhcp,h(Th,in − Th,out) = 1·2.1·50 = 105 kW
Tc,out = 10 + 105/(1·4.18) = 35.12 °C

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 170 − 35.12 = 134.9 K
ΔT₂ = Th,out − Tc,in = 120 − 10 = 110 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (134.9 − 110)/ln(134.9/110) = 122 K

Area

A = Q̇/(U·ΔTlm) = 105000/(800·122) = 1.076 m²

Answer

A = 1.076 m²
19.Heat conduction

Answer: Q̇ = 244.2 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (200/1000)/(0.17·8) = 0.1471 K/W
R2 = L2/(k2A) = (50/1000)/(1.4·8) = 0.004464 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 37/0.1515 = 244.2 W

Answer

Q̇ = 244.2 W
20.Heat conduction

Answer: Ts = 20.14 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(7.7·15) = 0.008658 K/W
R1 = L1/(k1A) = (150/1000)/(0.04·15) = 0.25 K/W
R2 = L2/(k2A) = (25/1000)/(0.17·15) = 0.009804 K/W
Ro = 1/(hoA) = 1/(20·15) = 0.003333 K/W
ΣR = 0.2718 K/W

Heat loss

Q̇ = (21 − (-6))/0.2718 = 99.34 W
Ts = Troom − Q̇·Ri = 21 − 99.34·0.008658 = 20.14 °C

Answer

Ts = 20.14 °C
21.Pipe friction & head loss

Answer: hf = 99.15 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Mean velocity

A = π·0.05²/4 = 0.001963 m²
V = Q/A = 0.005/0.001963 = 2.546 m/s

Velocity head

V²/(2g) = 2.546²/(2·9.81) = 0.3305 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.03·(500/0.05)·2.546²/(2·9.81) = 99.15 m

Answer

hf = 99.15 m
22.Pipe friction & head loss

Answer: Q = 255.7 L/s

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Loss coefficients

f·L/D = 0.015·150/0.25 = 9
ΣK = 0.5 + 4·0.3 + 10 + 1.0 = 12.7

Energy equation

Both surfaces are open to the air and practically at rest, so all of Δz is lost in the pipe.

30 = (9 + 12.7)·V²/(2·9.81)
V = √(2·9.81·30/21.7) = 5.208 m/s

Flow rate

Q = V·π·D²/4 = 5.208·0.04909 = 0.2557 m³/s = 255.7 L/s

Answer

Q = 255.7 L/s
23.Pumps & pump power

Answer: Pel = 4.147 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.02·14 = 2.747 kW

Shaft power

Pshaft = 2.747/0.72 = 3.815 kW

Electrical power

Pel = 3.815/0.92 = 4.147 kW

Answer

Pel = 4.147 kW
24.Pumps & pump power

Answer: Pshaft = 13.39 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.1/0.04909 = 2.037 m/s
V²/(2g) = 0.2115 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (8.8 + 8)·0.2115 = 3.554 m

Pump head

H = Δz + hL = 6 + 3.554 = 9.554 m

Shaft power

Pshaft = ρ·g·Q·H/η = 1000·9.81·0.1·9.554/0.7 = 13.39 kW

Answer

Pshaft = 13.39 kW

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