FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1500 kg/h · 15% NaOHStream 2ṁ₂ = ? · 50% NaOHProduct30% NaOH

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 30% NaOH? Find ṁ2.

ṁ1 = 500 kg/hx1 = 15 %x2 = 50 %x3 = 30 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F2100 kg/h · 8% NaOHProduct P35% NaOHVapour W (pure water)W = ? kg/h

An evaporator concentrates a NaOH solution by boiling off pure water. Find the water evaporated W in kg/h.

F = 2100 kg/hxF = 8 %xP = 35 %
W = kg/h
3.Energy balanceMedium
hot sidecold sidelight oil · 160 °C130 °Cwater · 20 °Ct = ? °C

Hot light oil cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 1.5 kg/scp,h = 2.1 kJ/(kg·K)Th: 160 → 130 °Cṁc = 0.5 kg/scp,c = 4.18 kJ/(kg·K)tin = 20 °C
tout = °C
4.Energy balanceHard
hot sidecold sidelight oil · 160 °C80 °Cwater · 10 °C60 °C · ṁ = ?5% lost

Hot light oil heats water in an exchanger that loses 5% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 2.5 kg/scp,h = 2.1 kJ/(kg·K)Th: 160 → 80 °Ct: 10 → 60 °Ccp,c = 4.18 kJ/(kg·K)loss = 5 %
ṁc = kg/s
5.Ideal gas lawMedium
440 g of O₂P = 550 kPaT = 80 °CV = ?

What volume V does 440 g of O₂ occupy at 550 kPa and 80 °C? Treat it as an ideal gas.

m = 440 gM = 32 g/molP = 550 kPaT = 80 °CR = 8.314 J/(mol·K)
V = L
6.Ideal gas lawHard
State 1State 2

A fixed amount of CO₂ goes from 300 kPa, 10 L, 15 °C to 150 kPa and 210 °C. Find the new volume V2.

P1 = 300 kPaV1 = 10 LT1 = 15 °CP2 = 150 kPaT2 = 210 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(H2​O)m(H2​O)÷ M(X)× 2/ν× M(H2​O)

16 g of H2 and 8 g of O2 react according to 2H2 + O2 → 2H2O. What mass m of H2O can form?

M(H2) = 2.016M(O2) = 32M(H2O) = 18.02 g/mol
m = g
8.StoichiometryHard
m(Na)n(Na)n(NaCl)m(NaCl)÷ M(Na)× 2/2× M(NaCl)

In the reaction 2Na + Cl2 → 2NaCl, 12 g of Na reacts completely (the other reactants are in excess) and 21.35 g of NaCl is collected. Find the percent yield Y.

M(Na) = 22.99 g/molM(NaCl) = 58.44 g/molactual: 21.35 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.80.80C−x−x+2xE0.8 − x0.8 − x2x

0.8 mol/L of H₂ and 0.8 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 64. Find the equilibrium concentration [HI].

[H₂]₀ = [I₂]₀ = 0.8 mol/LKc = 64
[HI] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.2500C−x+x+xE0.25 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.1 at the reaction temperature. A container starts with 0.25 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 0.25 mol/LKc = 0.1
[PCl5] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Copperm = 75 gT = 200 °Cc = 0.385 J/(g·°C)Waterm = 100 gT = 15 °Cc = 4.18 J/(g·°C)

A 75 g block of copper (c = 0.385 J/(g·°C)) at 200 °C is dropped into 100 g of water (c = 4.18 J/(g·°C)) at 15 °C in an insulated cup. Find the final temperature Tf.

mmetal = 75 gcmetal = 0.385 J/(g·°C)Tmetal = 200 °Cmwater = 100 gTwater = 15 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
HC3​H8​ + 5O₂reactants3CO₂ + 4H₂O(l)productsΔH° = ?

Use the standard enthalpies of formation to find ΔH° for the reaction C3H8 + 5O₂ → 3CO₂ + 4H₂O(l).

ΔH°f(C3H8) = −103.8 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
ΔH° = kJ
13.Reaction kineticsMedium
t (min)X (%)t = ?60%

A first-order reaction in a batch reactor has k = 0.08 min⁻¹. How long does it take to reach 60% conversion? Find t.

k = 0.08 min⁻¹X = 60 %
t = min
14.Reaction kineticsHard
1/Tln kT = 25 °Cln 0.1ln A = ?Ea​ = 75 kJ/mol

A first-order reaction has a rate constant of 0.1 s⁻¹ at 25 °C and an activation energy of 75 kJ/mol. Find the pre-exponential factor A in the Arrhenius equation.

k = 0.1 s⁻¹T = 25 °CEa = 75 kJ/molR = 8.314 J/(mol·K)
A = s⁻¹
15.Reactor sizing (CSTR & PFR)Medium
Q = 25 L/minCA0​ = 2.5 mol/LCA​ = ?V = 200 L, k = 0.4 min⁻¹

A liquid-phase first-order reaction A → B (k = 0.4 min⁻¹) runs in a 200 L plug-flow reactor (PFR). The feed enters at 25 L/min with CA0 = 2.5 mol/L. The density is constant and the reactor is at steady state. Find the outlet concentration CA.

V = 200 LQ = 25 L/mink = 0.4 min⁻¹CA0 = 2.5 mol/L
CA = mol/L
16.Reactor sizing (CSTR & PFR)Hard
Q = 40 L/minX = ?V = 150 L

A first-order liquid-phase reaction (k = 0.4 min⁻¹) runs in a 150 L plug-flow reactor (PFR) fed at 40 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 150 LQ = 40 L/mink = 0.4 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT95 °C30 °C55 °C15 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 190 kW. Its heat transfer area is 3 m². The hot fluid cools from 95 to 30 °C and the cold fluid heats from 15 to 55 °C. Find the overall heat transfer coefficient U.

Q̇ = 190 kWA = 3 m²Th: 95 → 30 °CTc: 15 → 55 °C
U = W/(m²·K)
18.Heat exchangers (LMTD)Hard
lengthT165 °C45 °C40.1 °C20 °CΔT₁ΔT₂counter-flow

Hot oil (0.5 kg/s, cp = 2.1 kJ/(kg·K)) cools from 165 to 45 °C in a counter-flow exchanger. It heats 1.5 kg/s of water (cp = 4.18 kJ/(kg·K)) that enters at 20 °C. With U = 1000 W/(m²·K), find the heat transfer area A needed.

ṁh = 0.5 kg/scp,h = 2.1 kJ/(kg·K)Th: 165 → 45 °Cṁc = 1.5 kg/scp,c = 4.18 kJ/(kg·K)Tc,in = 20 °CU = 1000 W/(m²·K)
A = m²
19.Heat conductionMedium
Wood, k = 0.17150 mmGlass, k = 0.96150 mm15 °C0 °CTi​ = ?Q̇

A wall is made of 150 mm of wood and 150 mm of glass, with an area of 6 m². The outer faces are at 15 °C and 0 °C. Find the temperature Ti at the interface between the two layers.

L1 = 150 mm, k1 = 0.17 W/(m·K)L2 = 150 mm, k2 = 0.96 W/(m·K)A = 6 m²T1 = 15 °CT3 = 0 °C
Ti = °C
20.Heat conductionHard
Gypsum board, k = 0.17100 mmBrick, k = 0.7275 mmroom 21 °Coutside -10 °CTs​ = ?Q̇

A wall of 100 mm gypsum board and 75 mm brick separates a room at 21 °C from outside air at -10 °C. The convection coefficients are 10 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 6 m². Find the temperature Ts of the inside surface of the wall.

L1 = 100 mm, k1 = 0.17 W/(m·K)L2 = 75 mm, k2 = 0.72 W/(m·K)A = 6 m²hi = 10 W/(m²·K)ho = 20 W/(m²·K)Troom = 21 °CTout = -10 °C
Ts = °C
21.Pipe friction & head lossMedium
V = 1.3 m/sD = 250 mmL = 50 mf = 0.02

Water flows at a mean velocity of 1.3 m/s through a pipe 50 m long with an inside diameter of 250 mm. Use the Darcy friction factor f = 0.02 and g = 9.81 m/s². Find the friction head loss hf.

V = 1.3 m/sL = 50 mD = 250 mmf = 0.02g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 5Δz = ?L = 500 m, D = 300 mm, f = 0.0154× bend (K = 0.3)

Two open reservoirs are joined by a pipe 500 m long with an inside diameter of 300 mm and a Darcy friction factor f = 0.015. The minor losses are a square-edged entrance (K = 0.5), 4 bends (K = 0.3 each), a valve (K = 5) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². What difference in water level Δz between the reservoirs gives a flow rate of 80 L/s?

Q = 80 L/sL = 500 mD = 300 mmf = 0.015Kentrance = 0.5Kbend = 0.3 (×4)Kvalve = 5Kexit = 1.0
Δz = m
23.Pumps & pump powerMedium
PQ = 100 L/sH = 62 m

In a test, a pump delivers 100 L/s of water (ρ = 1000 kg/m³) against a head of 62 m while its shaft takes 71.6 kW. Use g = 9.81 m/s². Find the pump efficiency η in percent.

Q = 100 L/sH = 62 mPshaft = 71.6 kWg = 9.81 m/s²
η = %
24.Pumps & pump powerHard
PQ = 15 L/sΔz = 11 mL = 100 m, D = 100 mm, f = 0.025, ΣK = 5

A pump moves 15 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 11 m higher. The pipe is 100 m long with an inside diameter of 100 mm and a Darcy friction factor f = 0.025; the minor-loss coefficients add up to ΣK = 5 (entrance and exit included). Use g = 9.81 m/s². Find the head H the pump must add.

Q = 15 L/sΔz = 11 mL = 100 mD = 100 mmf = 0.025ΣK = 5
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 375 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
NaOH: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 500·(15 − 30)/(30 − 50) = 375 kg/h

Answer

ṁ2 = 375 kg/h
2.Mass balance

Answer: W = 1620 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 2100·8/35 = 480 kg/h

Total balance

W = F − P = 2100 − 480 = 1620 kg/h

Answer

W = 1620 kg/h
3.Energy balance

Answer: tout = 65.22 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 1.5·2.1·(160 − 130) = 94.5 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 20 + 94.5/(0.5·4.18) = 65.22 °C

Answer

tout = 65.22 °C
4.Energy balance

Answer: ṁc = 1.909 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 2.5·2.1·(160 − 80) = 420 kW

Heat that reaches the water

Qc = (1 − 0.05)·420 = 399 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 399/(4.18·50) = 1.909 kg/s

Answer

ṁc = 1.909 kg/s
5.Ideal gas law

Answer: V = 73.4 L

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = 440/32 = 13.75 mol
T = 80 + 273.15 = 353.1 K

Volume

V = nRT/P = 13.75·8.314·353.1/550 = 73.4 L

Answer

V = 73.4 L
6.Ideal gas law

Answer: V2 = 33.53 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 288.1 K, T2 = 483.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 10·(300/150)·(483.1/288.1) = 33.53 L

Answer

V2 = 33.53 L
7.Stoichiometry

Answer: m = 9.01 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(H2) = 16/2.016 = 7.937 mol
n(O2) = 8/32 = 0.25 mol

Limiting reactant

7.937/2 = 3.968, 0.25/1 = 0.25 → O2

Mass of product

n(H2O) = 0.25·2 = 0.5 mol
m = 0.5·18.02 = 9.01 g

Answer

m = 9.01 g
8.Stoichiometry

Answer: Y = 69.99 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(Na) = 12/22.99 = 0.522 mol
m = 0.522·2/2·58.44 = 30.5 g

Percent yield

Y = 21.35/30.5·100 = 69.99%

Answer

Y = 69.99%
9.Chemical equilibrium

Answer: [HI] = 1.28 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

64 = (2x)²/(0.8 − x)²

Take the square root

8 = 2x/(0.8 − x) → x = 0.8·8/(2 + 8) = 0.64 mol/L

Equilibrium concentration

[HI] = 2x = 1.28 mol/L

Answer

[HI] = 1.28 mol/L
10.Chemical equilibrium

Answer: [PCl5] = 0.1342 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.1 = x²/(0.25 − x) → x² + 0.1·x − 0.025 = 0

Solve the quadratic

x = (−0.1 + √(0.1² + 4·0.025))/2 = 0.1158 mol/L

Equilibrium concentration

[PCl₅] = 0.25 − 0.1158 = 0.1342 mol/L

Answer

[PCl5] = 0.1342 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 26.95 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

75·0.385·(200 − Tf) = 100·4.18·(Tf − 15)

Solve for the final temperature

Tf = (28.88·200 + 418·15)/(28.88 + 418) = 26.95 °C

Answer

Tf = 26.95 °C
12.Calorimetry & enthalpy

Answer: ΔH° = −2220 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [3·(−393.5) + 4·(−285.8)] − [1·(−103.8) + 5·0] = −2220 kJ

Answer

ΔH° = −2220 kJ

Negative: the reaction gives off heat (exothermic).

13.Reaction kinetics

Answer: t = 11.45 min

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Conversion and concentration

C/C0 = 1 − X = 0.4

Solve for the time

t = −ln(1 − X)/k = −ln(0.4)/0.08 = 11.45 min

Answer

t = 11.45 min
14.Reaction kinetics

Answer: A = 1.381 × 10¹² s⁻¹

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperature

T = 25 + 273.15 = 298.1 K

Solve Arrhenius for A

Ea/(RT) = 75000/(8.314·298.1) = 30.26
A = k·e30.26 = 0.1·1.381 × 10¹³ = 1.381 × 10¹² s⁻¹

Answer

A = 1.381 × 10¹² s⁻¹
15.Reactor sizing (CSTR & PFR)

Answer: CA = 0.1019 mol/L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 200/25 = 8 min

Outlet concentration

CA = 2.5·e−0.4·8 = 0.1019 mol/L

Answer

CA = 0.1019 mol/L

Conversion: X = 95.92%.

16.Reactor sizing (CSTR & PFR)

Answer: X = 77.69 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 150/40 = 3.75 min, kτ = 0.4·3.75 = 1.5

Conversion

X = 1 − e−kτ = 1 − e−1.5 = 77.69%

Answer

X = 77.69%
17.Heat exchangers (LMTD)

Answer: U = 2485 W/(m²·K)

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 95 − 55 = 40 K
ΔT₂ = Th,out − Tc,in = 30 − 15 = 15 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (40 − 15)/ln(40/15) = 25.49 K

Overall coefficient

U = Q̇/(A·ΔTlm) = 190000/(3·25.49) = 2485 W/(m²·K)

Answer

U = 2485 W/(m²·K)
18.Heat exchangers (LMTD)

Answer: A = 2.029 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = ṁhcp,h(Th,in − Th,out) = 0.5·2.1·120 = 126 kW
Tc,out = 20 + 126/(1.5·4.18) = 40.1 °C

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 165 − 40.1 = 124.9 K
ΔT₂ = Th,out − Tc,in = 45 − 20 = 25 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (124.9 − 25)/ln(124.9/25) = 62.1 K

Area

A = Q̇/(U·ΔTlm) = 126000/(1000·62.1) = 2.029 m²

Answer

A = 2.029 m²
19.Heat conduction

Answer: Ti = 2.257 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (150/1000)/(0.17·6) = 0.1471 K/W
R2 = L2/(k2A) = (150/1000)/(0.96·6) = 0.02604 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 15/0.1731 = 86.65 W

Interface temperature

The temperature drops across the first layer by Q̇·R₁.

Ti = T1 − Q̇·R1 = 15 − 86.65·0.1471 = 2.257 °C

Answer

Ti = 2.257 °C
20.Heat conduction

Answer: Ts = 17.32 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(10·6) = 0.01667 K/W
R1 = L1/(k1A) = (100/1000)/(0.17·6) = 0.09804 K/W
R2 = L2/(k2A) = (75/1000)/(0.72·6) = 0.01736 K/W
Ro = 1/(hoA) = 1/(20·6) = 0.008333 K/W
ΣR = 0.1404 K/W

Heat loss

Q̇ = (21 − (-10))/0.1404 = 220.8 W
Ts = Troom − Q̇·Ri = 21 − 220.8·0.01667 = 17.32 °C

Answer

Ts = 17.32 °C
21.Pipe friction & head loss

Answer: hf = 0.3445 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity head

V²/(2g) = 1.3²/(2·9.81) = 0.08614 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.02·(50/0.25)·1.3²/(2·9.81) = 0.3445 m

Answer

hf = 0.3445 m
22.Pipe friction & head loss

Answer: Δz = 2.135 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.08/0.07069 = 1.132 m/s
V²/(2g) = 0.06529 m

Loss coefficients

f·L/D = 0.015·500/0.3 = 25
ΣK = 0.5 + 4·0.3 + 5 + 1.0 = 7.7

Total head loss

hf = 25·0.06529 = 1.632 m
hm = 7.7·0.06529 = 0.5027 m
Δz = hf + hm = 2.135 m

Answer

Δz = 2.135 m
23.Pumps & pump power

Answer: η = 84.95 %

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.1·62 = 60.82 kW

Efficiency

η = Ph/Pshaft = 60.82/71.6 = 84.95%

Answer

η = 84.95%
24.Pumps & pump power

Answer: H = 16.58 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.015/0.007854 = 1.91 m/s
V²/(2g) = 0.1859 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (25 + 5)·0.1859 = 5.577 m

Pump head

Both surfaces are open and practically at rest, so pressure and velocity terms drop out.

H = Δz + hL = 11 + 5.577 = 16.58 m

Answer

H = 16.58 m

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