Mass balance
- Steady state
- in = out
- Total balance
- ṁ1 + ṁ2 = ṁ3
- Component balance
- ṁ1x1 + ṁ2x2 = ṁ3x3
- Evaporator
- F·xF = P·xP, W = F − P
Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.
How much of stream 2 must be added each hour to stream 1 so that the blended product contains 30% NaOH? Find ṁ2.
An evaporator concentrates a salt solution by boiling off pure water. Find the product flow P in kg/h.
Hot ethanol cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.
Hot glycol mix heats water in an exchanger that loses 15% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.
A tank of 50 L contains 90 g of CO₂ at 85 °C. Treat it as an ideal gas and find the pressure P.
A fixed amount of Ar goes from 350 kPa, 20 L, 25 °C to 350 kPa and 130 °C. Find the new volume V2.
20 g of Mg and 32 g of O2 react according to 2Mg + O2 → 2MgO. What mass m of MgO can form?
In the reaction 2Al + 3Cl2 → 2AlCl3, 4 g of Al reacts completely (the other reactants are in excess) and 10.87 g of AlCl3 is collected. Find the percent yield Y.
0.8 mol/L of H₂ and 0.8 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 9. Find the equilibrium concentration [HI].
PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.5 at the reaction temperature. A container starts with 0.2 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].
A 100 g block of zinc (c = 0.388 J/(g·°C)) at 200 °C is dropped into 100 g of water (c = 4.18 J/(g·°C)) at 21 °C in an insulated cup. Find the final temperature Tf.
Use the standard enthalpies of formation to find the heat q released when 25 g of C6H12O6 (M = 180.16 g/mol) burns completely: C6H12O6 + 6O₂ → 6CO₂ + 6H₂O(l). Give q as a positive number.
A first-order reaction in a batch reactor has k = 0.01 min⁻¹. How long does it take to reach 99% conversion? Find t.
Two experiments measure the initial rate of A → products. With CA0 = 0.5 mol/L the rate is 0.01 mol/(L·s); with CA0 = 1.5 mol/L it is 0.03 mol/(L·s). Find the reaction order n with respect to A.
A first-order liquid-phase reaction must reach 50% conversion. How many times larger must a CSTR be than a PFR for the same feed rate, rate constant and conversion? Find the ratio VCSTR/VPFR.
A first-order liquid-phase reaction (k = 0.3 min⁻¹) runs in two equal CSTRs in series, each of 100 L. The feed rate is 100 L/min, the density is constant and the reactors are at steady state. Find the overall conversion X in percent.
A counter-flow heat exchanger transfers 120 kW. The hot fluid cools from 85 to 65 °C and the cold fluid heats from 25 to 65 °C. The overall heat transfer coefficient is 800 W/(m²·K). Find the heat transfer area A needed.
Hot oil (1.5 kg/s, cp = 2.5 kJ/(kg·K)) cools from 170 to 145 °C in a counter-flow exchanger. It heats 1 kg/s of water (cp = 4.18 kJ/(kg·K)) that enters at 30 °C. With U = 200 W/(m²·K), find the heat transfer area A needed.
A wall is made of 250 mm of gypsum board and 150 mm of wood, with an area of 20 m². The outer faces are at 19 °C and -8 °C. Find the temperature Ti at the interface between the two layers.
A wall of 250 mm expanded polystyrene and 50 mm glass separates a room at 21 °C from outside air at -15 °C. The convection coefficients are 10 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 4 m². Find the temperature Ts of the inside surface of the wall.
Water (ρ = 1000 kg/m³) flows at 2.2 m/s through a horizontal pipe, 50 m long, with an inside diameter of 250 mm. Use the Darcy friction factor f = 0.02 and g = 9.81 m/s². Find the pressure drop Δp over the pipe in kPa.
Two open reservoirs are joined by a pipe 150 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.025. The minor losses are a square-edged entrance (K = 0.5), 4 bends (K = 0.3 each), a valve (K = 0.2) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². What difference in water level Δz between the reservoirs gives a flow rate of 100 L/s?
A pump delivers 15 L/s of water (ρ = 1000 kg/m³) against a head of 22 m. The pump efficiency is 60% and the electric motor driving it has an efficiency of 94%. Use g = 9.81 m/s². Find the electrical power Pel the motor draws, in kW.
A pump moves 80 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 18 m higher. The pipe is 300 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.02; the minor-loss coefficients add up to ΣK = 6 (entrance and exit included). Use g = 9.81 m/s². Find the head H the pump must add.
Answer: ṁ2 = 2600 kg/h
Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.
Answer: P = 338 kg/h
Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.
Answer: tout = 61.7 °C
Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).
Answer: ṁc = 5.271 kg/s
Energy balance with losses: heat released = heat absorbed + heat lost.
Answer: P = 121.8 kPa
Ideal gas law: PV = nRT, with n = m/M.
Answer: V2 = 27.04 L
Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.
Answer: m = 33.16 g
Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.
Answer: Y = 54.99 %
Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.
Answer: [HI] = 0.96 mol/L
Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.
Answer: [PCl5] = 0.04689 mol/L
Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.
Answer: Tf = 36.2 °C
Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.
Answer: q = 388.8 kJ
Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.
Answer: t = 460.5 min
Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).
Answer: n = 1
Method of initial rates: for r = k·Cⁿ, comparing two runs that differ only in the starting concentration removes k: r₂/r₁ = (C₂/C₁)ⁿ. Doubling C doubles the rate for first order and quadruples it for second order.
Answer: VCSTR/VPFR = 1.443
Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.
The gap grows quickly at high conversion.
Answer: X = 40.83 %
Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.
Answer: A = 5.199 m²
LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.
In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.
Answer: A = 4.031 m²
LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.
In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.
Answer: Ti = 2.125 °C
Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.
The temperature drops across the first layer by Q̇·R₁.
Answer: Ts = 20.51 °C
Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.
Answer: Δp = 9.68 kPa
Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.
The pipe is horizontal and the velocity does not change, so the energy equation reduces to Δp = ρ·g·hf.
Answer: Δz = 11.18 m
Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.
Answer: Pel = 5.74 kW
Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.
Answer: H = 29.9 m
Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.
Both surfaces are open and practically at rest, so pressure and velocity terms drop out.
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