FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1650 kg/h · 10% NaOHStream 2ṁ₂ = ? · 35% NaOHProduct30% NaOH

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 30% NaOH? Find ṁ2.

ṁ1 = 650 kg/hx1 = 10 %x2 = 35 %x3 = 30 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F1300 kg/h · 13% saltProduct PP = ? · 50%Vapour W (pure water)0% salt

An evaporator concentrates a salt solution by boiling off pure water. Find the product flow P in kg/h.

F = 1300 kg/hxF = 13 %xP = 50 %
P = kg/h
3.Energy balanceMedium
hot sidecold sideethanol · 170 °C130 °Cwater · 15 °Ct = ? °C

Hot ethanol cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 2 kg/scp,h = 2.44 kJ/(kg·K)Th: 170 → 130 °Cṁc = 1 kg/scp,c = 4.18 kJ/(kg·K)tin = 15 °C
tout = °C
4.Energy balanceHard
hot sidecold sideglycol mix · 180 °C120 °Cwater · 10 °C35 °C · ṁ = ?15% lost

Hot glycol mix heats water in an exchanger that loses 15% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 3 kg/scp,h = 3.6 kJ/(kg·K)Th: 180 → 120 °Ct: 10 → 35 °Ccp,c = 4.18 kJ/(kg·K)loss = 15 %
ṁc = kg/s
5.Ideal gas lawMedium
90 g of CO₂V = 50 LT = 85 °CP = ?

A tank of 50 L contains 90 g of CO₂ at 85 °C. Treat it as an ideal gas and find the pressure P.

m = 90 gM = 44.01 g/molV = 50 LT = 85 °CR = 8.314 J/(mol·K)
P = kPa
6.Ideal gas lawHard
State 1State 2

A fixed amount of Ar goes from 350 kPa, 20 L, 25 °C to 350 kPa and 130 °C. Find the new volume V2.

P1 = 350 kPaV1 = 20 LT1 = 25 °CP2 = 350 kPaT2 = 130 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(MgO)m(MgO)÷ M(X)× 2/ν× M(MgO)

20 g of Mg and 32 g of O2 react according to 2Mg + O2 → 2MgO. What mass m of MgO can form?

M(Mg) = 24.31M(O2) = 32M(MgO) = 40.3 g/mol
m = g
8.StoichiometryHard
m(Al)n(Al)n(AlCl3​)m(AlCl3​)÷ M(Al)× 2/2× M(AlCl3​)

In the reaction 2Al + 3Cl2 → 2AlCl3, 4 g of Al reacts completely (the other reactants are in excess) and 10.87 g of AlCl3 is collected. Find the percent yield Y.

M(Al) = 26.98 g/molM(AlCl3) = 133.33 g/molactual: 10.87 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.80.80C−x−x+2xE0.8 − x0.8 − x2x

0.8 mol/L of H₂ and 0.8 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 9. Find the equilibrium concentration [HI].

[H₂]₀ = [I₂]₀ = 0.8 mol/LKc = 9
[HI] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.200C−x+x+xE0.2 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.5 at the reaction temperature. A container starts with 0.2 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 0.2 mol/LKc = 0.5
[PCl5] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Zincm = 100 gT = 200 °Cc = 0.388 J/(g·°C)Waterm = 100 gT = 21 °Cc = 4.18 J/(g·°C)

A 100 g block of zinc (c = 0.388 J/(g·°C)) at 200 °C is dropped into 100 g of water (c = 4.18 J/(g·°C)) at 21 °C in an insulated cup. Find the final temperature Tf.

mmetal = 100 gcmetal = 0.388 J/(g·°C)Tmetal = 200 °Cmwater = 100 gTwater = 21 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H25 g C6​H12​O6​C6​H12​O6​ + 6O₂reactants6CO₂ + 6H₂O(l)productsq = ?

Use the standard enthalpies of formation to find the heat q released when 25 g of C6H12O6 (M = 180.16 g/mol) burns completely: C6H12O6 + 6O₂ → 6CO₂ + 6H₂O(l). Give q as a positive number.

ΔH°f(C6H12O6) = −1274 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
q = kJ
13.Reaction kineticsMedium
t (min)X (%)t = ?99%

A first-order reaction in a batch reactor has k = 0.01 min⁻¹. How long does it take to reach 99% conversion? Find t.

k = 0.01 min⁻¹X = 99 %
t = min
14.Reaction kineticsHard
CA0​ (mol/L)r (mol/(L·s))run 10.50.01run 21.50.03n = ?

Two experiments measure the initial rate of A → products. With CA0 = 0.5 mol/L the rate is 0.01 mol/(L·s); with CA0 = 1.5 mol/L it is 0.03 mol/(L·s). Find the reaction order n with respect to A.

CA0,1 = 0.5 mol/Lr1 = 0.01 mol/(L·s)CA0,2 = 1.5 mol/Lr2 = 0.03 mol/(L·s)
n =
15.Reactor sizing (CSTR & PFR)Medium
QX = 50%same Q, k and X as the CSTR

A first-order liquid-phase reaction must reach 50% conversion. How many times larger must a CSTR be than a PFR for the same feed rate, rate constant and conversion? Find the ratio VCSTR/VPFR.

X = 50%first order, same k and Q
VCSTR/VPFR =
16.Reactor sizing (CSTR & PFR)Hard
V = 100 LV = 100 LQ = 100 L/minX = ?

A first-order liquid-phase reaction (k = 0.3 min⁻¹) runs in two equal CSTRs in series, each of 100 L. The feed rate is 100 L/min, the density is constant and the reactors are at steady state. Find the overall conversion X in percent.

V = 100 L (×2)Q = 100 L/mink = 0.3 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT85 °C65 °C65 °C25 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 120 kW. The hot fluid cools from 85 to 65 °C and the cold fluid heats from 25 to 65 °C. The overall heat transfer coefficient is 800 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 120 kWU = 800 W/(m²·K)Th: 85 → 65 °CTc: 25 → 65 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT170 °C145 °C52.43 °C30 °CΔT₁ΔT₂counter-flow

Hot oil (1.5 kg/s, cp = 2.5 kJ/(kg·K)) cools from 170 to 145 °C in a counter-flow exchanger. It heats 1 kg/s of water (cp = 4.18 kJ/(kg·K)) that enters at 30 °C. With U = 200 W/(m²·K), find the heat transfer area A needed.

ṁh = 1.5 kg/scp,h = 2.5 kJ/(kg·K)Th: 170 → 145 °Cṁc = 1 kg/scp,c = 4.18 kJ/(kg·K)Tc,in = 30 °CU = 200 W/(m²·K)
A = m²
19.Heat conductionMedium
Gypsum board, k = 0.17250 mmWood, k = 0.17150 mm19 °C-8 °CTi​ = ?Q̇

A wall is made of 250 mm of gypsum board and 150 mm of wood, with an area of 20 m². The outer faces are at 19 °C and -8 °C. Find the temperature Ti at the interface between the two layers.

L1 = 250 mm, k1 = 0.17 W/(m·K)L2 = 150 mm, k2 = 0.17 W/(m·K)A = 20 m²T1 = 19 °CT3 = -8 °C
Ti = °C
20.Heat conductionHard
Expanded polystyrene, k = 0.035250 mmGlass, k = 0.9650 mmroom 21 °Coutside -15 °CTs​ = ?Q̇

A wall of 250 mm expanded polystyrene and 50 mm glass separates a room at 21 °C from outside air at -15 °C. The convection coefficients are 10 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 4 m². Find the temperature Ts of the inside surface of the wall.

L1 = 250 mm, k1 = 0.035 W/(m·K)L2 = 50 mm, k2 = 0.96 W/(m·K)A = 4 m²hi = 10 W/(m²·K)ho = 20 W/(m²·K)Troom = 21 °CTout = -15 °C
Ts = °C
21.Pipe friction & head lossMedium
V = 2.2 m/sD = 250 mmL = 50 mf = 0.02

Water (ρ = 1000 kg/m³) flows at 2.2 m/s through a horizontal pipe, 50 m long, with an inside diameter of 250 mm. Use the Darcy friction factor f = 0.02 and g = 9.81 m/s². Find the pressure drop Δp over the pipe in kPa.

V = 2.2 m/sL = 50 mD = 250 mmf = 0.02ρ = 1000 kg/m³
Δp = kPa
22.Pipe friction & head lossHard
K = 0.2Δz = ?L = 150 m, D = 200 mm, f = 0.0254× bend (K = 0.3)

Two open reservoirs are joined by a pipe 150 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.025. The minor losses are a square-edged entrance (K = 0.5), 4 bends (K = 0.3 each), a valve (K = 0.2) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². What difference in water level Δz between the reservoirs gives a flow rate of 100 L/s?

Q = 100 L/sL = 150 mD = 200 mmf = 0.025Kentrance = 0.5Kbend = 0.3 (×4)Kvalve = 0.2Kexit = 1.0
Δz = m
23.Pumps & pump powerMedium
PQ = 15 L/sH = 22 m

A pump delivers 15 L/s of water (ρ = 1000 kg/m³) against a head of 22 m. The pump efficiency is 60% and the electric motor driving it has an efficiency of 94%. Use g = 9.81 m/s². Find the electrical power Pel the motor draws, in kW.

Q = 15 L/sH = 22 mηpump = 60%ηmotor = 94%g = 9.81 m/s²
Pel = kW
24.Pumps & pump powerHard
PQ = 80 L/sΔz = 18 mL = 300 m, D = 200 mm, f = 0.02, ΣK = 6

A pump moves 80 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 18 m higher. The pipe is 300 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.02; the minor-loss coefficients add up to ΣK = 6 (entrance and exit included). Use g = 9.81 m/s². Find the head H the pump must add.

Q = 80 L/sΔz = 18 mL = 300 mD = 200 mmf = 0.02ΣK = 6
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 2600 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
NaOH: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 650·(10 − 30)/(30 − 35) = 2600 kg/h

Answer

ṁ2 = 2600 kg/h
2.Mass balance

Answer: P = 338 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 1300·13/50 = 338 kg/h

Answer

P = 338 kg/h
3.Energy balance

Answer: tout = 61.7 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 2·2.44·(170 − 130) = 195.2 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 15 + 195.2/(1·4.18) = 61.7 °C

Answer

tout = 61.7 °C
4.Energy balance

Answer: ṁc = 5.271 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 3·3.6·(180 − 120) = 648 kW

Heat that reaches the water

Qc = (1 − 0.15)·648 = 550.8 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 550.8/(4.18·25) = 5.271 kg/s

Answer

ṁc = 5.271 kg/s
5.Ideal gas law

Answer: P = 121.8 kPa

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = m/M = 90/44.01 = 2.045 mol
T = 85 + 273.15 = 358.1 K

Pressure

P = nRT/V = 2.045·8.314·358.1/0.05 = 121.8 kPa

Answer

P = 121.8 kPa
6.Ideal gas law

Answer: V2 = 27.04 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 298.1 K, T2 = 403.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 20·(350/350)·(403.1/298.1) = 27.04 L

Answer

V2 = 27.04 L
7.Stoichiometry

Answer: m = 33.16 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(Mg) = 20/24.31 = 0.8227 mol
n(O2) = 32/32 = 1 mol

Limiting reactant

0.8227/2 = 0.4114, 1/1 = 1 → Mg

Mass of product

n(MgO) = 0.4114·2 = 0.8227 mol
m = 0.8227·40.3 = 33.16 g

Answer

m = 33.16 g
8.Stoichiometry

Answer: Y = 54.99 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(Al) = 4/26.98 = 0.1483 mol
m = 0.1483·2/2·133.33 = 19.77 g

Percent yield

Y = 10.87/19.77·100 = 54.99%

Answer

Y = 54.99%
9.Chemical equilibrium

Answer: [HI] = 0.96 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

9 = (2x)²/(0.8 − x)²

Take the square root

3 = 2x/(0.8 − x) → x = 0.8·3/(2 + 3) = 0.48 mol/L

Equilibrium concentration

[HI] = 2x = 0.96 mol/L

Answer

[HI] = 0.96 mol/L
10.Chemical equilibrium

Answer: [PCl5] = 0.04689 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.5 = x²/(0.2 − x) → x² + 0.5·x − 0.1 = 0

Solve the quadratic

x = (−0.5 + √(0.5² + 4·0.1))/2 = 0.1531 mol/L

Equilibrium concentration

[PCl₅] = 0.2 − 0.1531 = 0.04689 mol/L

Answer

[PCl5] = 0.04689 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 36.2 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

100·0.388·(200 − Tf) = 100·4.18·(Tf − 21)

Solve for the final temperature

Tf = (38.8·200 + 418·21)/(38.8 + 418) = 36.2 °C

Answer

Tf = 36.2 °C
12.Calorimetry & enthalpy

Answer: q = 388.8 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [6·(−393.5) + 6·(−285.8)] − [1·(−1274) + 6·0] = −2802 kJ

Heat for the given mass

n = 25/180.16 = 0.1388 mol
q = n·|ΔH°/1| = 0.1388·2802 = 388.8 kJ

Answer

q = 388.8 kJ
13.Reaction kinetics

Answer: t = 460.5 min

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Conversion and concentration

C/C0 = 1 − X = 0.01

Solve for the time

t = −ln(1 − X)/k = −ln(0.01)/0.01 = 460.5 min

Answer

t = 460.5 min
14.Reaction kinetics

Answer: n = 1

Method of initial rates: for r = k·Cⁿ, comparing two runs that differ only in the starting concentration removes k: r₂/r₁ = (C₂/C₁)ⁿ. Doubling C doubles the rate for first order and quadruples it for second order.

Ratios

r2/r1 = 0.03/0.01 = 3
C2/C1 = 1.5/0.5 = 3

Order

n = ln(3)/ln(3) = 1

Answer

n = 1
15.Reactor sizing (CSTR & PFR)

Answer: VCSTR/VPFR = 1.443

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

k·τ for each reactor

CSTR: k·τ = X/(1 − X) = 0.5/0.5 = 1
PFR: k·τ = ln(1/(1 − X)) = ln(2) = 0.6931

Ratio of volumes

VCSTR/VPFR = 1/0.6931 = 1.443

Answer

VCSTR/VPFR = 1.443

The gap grows quickly at high conversion.

16.Reactor sizing (CSTR & PFR)

Answer: X = 40.83 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 100/100 = 1 min, kτ = 0.3·1 = 0.3

Conversion

C1/CA0 = 1/(1 + kτ) = 1/(1 + 0.3) = 0.7692
C2/CA0 = 1/(1 + kτ)² = 0.5917
X = 1 − 0.5917 = 40.83%

Answer

X = 40.83%
17.Heat exchangers (LMTD)

Answer: A = 5.199 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 85 − 65 = 20 K
ΔT₂ = Th,out − Tc,in = 65 − 25 = 40 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (20 − 40)/ln(20/40) = 28.85 K

Area

A = Q̇/(U·ΔTlm) = 120000/(800·28.85) = 5.199 m²

Answer

A = 5.199 m²
18.Heat exchangers (LMTD)

Answer: A = 4.031 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = ṁhcp,h(Th,in − Th,out) = 1.5·2.5·25 = 93.75 kW
Tc,out = 30 + 93.75/(1·4.18) = 52.43 °C

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 170 − 52.43 = 117.6 K
ΔT₂ = Th,out − Tc,in = 145 − 30 = 115 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (117.6 − 115)/ln(117.6/115) = 116.3 K

Area

A = Q̇/(U·ΔTlm) = 93750/(200·116.3) = 4.031 m²

Answer

A = 4.031 m²
19.Heat conduction

Answer: Ti = 2.125 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (250/1000)/(0.17·20) = 0.07353 K/W
R2 = L2/(k2A) = (150/1000)/(0.17·20) = 0.04412 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 27/0.1176 = 229.5 W

Interface temperature

The temperature drops across the first layer by Q̇·R₁.

Ti = T1 − Q̇·R1 = 19 − 229.5·0.07353 = 2.125 °C

Answer

Ti = 2.125 °C
20.Heat conduction

Answer: Ts = 20.51 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(10·4) = 0.025 K/W
R1 = L1/(k1A) = (250/1000)/(0.035·4) = 1.786 K/W
R2 = L2/(k2A) = (50/1000)/(0.96·4) = 0.01302 K/W
Ro = 1/(hoA) = 1/(20·4) = 0.0125 K/W
ΣR = 1.836 K/W

Heat loss

Q̇ = (21 − (-15))/1.836 = 19.61 W
Ts = Troom − Q̇·Ri = 21 − 19.61·0.025 = 20.51 °C

Answer

Ts = 20.51 °C
21.Pipe friction & head loss

Answer: Δp = 9.68 kPa

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Head loss

hf = f·(L/D)·V²/(2g) = 0.02·(50/0.25)·2.2²/(2·9.81) = 0.9867 m

Pressure drop

The pipe is horizontal and the velocity does not change, so the energy equation reduces to Δp = ρ·g·hf.

Δp = ρ·g·hf = 1000·9.81·0.9867 = 9680 Pa = 9.68 kPa

Answer

Δp = 9.68 kPa
22.Pipe friction & head loss

Answer: Δz = 11.18 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.1/0.03142 = 3.183 m/s
V²/(2g) = 0.5164 m

Loss coefficients

f·L/D = 0.025·150/0.2 = 18.75
ΣK = 0.5 + 4·0.3 + 0.2 + 1.0 = 2.9

Total head loss

hf = 18.75·0.5164 = 9.683 m
hm = 2.9·0.5164 = 1.498 m
Δz = hf + hm = 11.18 m

Answer

Δz = 11.18 m
23.Pumps & pump power

Answer: Pel = 5.74 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.015·22 = 3.237 kW

Shaft power

Pshaft = 3.237/0.6 = 5.396 kW

Electrical power

Pel = 5.396/0.94 = 5.74 kW

Answer

Pel = 5.74 kW
24.Pumps & pump power

Answer: H = 29.9 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.08/0.03142 = 2.546 m/s
V²/(2g) = 0.3305 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (30 + 6)·0.3305 = 11.9 m

Pump head

Both surfaces are open and practically at rest, so pressure and velocity terms drop out.

H = Δz + hL = 18 + 11.9 = 29.9 m

Answer

H = 29.9 m

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