FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1350 kg/h · 20% saltStream 2ṁ₂ = ? · 40% saltProduct35% salt

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 35% salt? Find ṁ2.

ṁ1 = 350 kg/hx1 = 20 %x2 = 40 %x3 = 35 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F800 kg/h · 17% sugarProduct P65% sugarVapour W (pure water)W = ? kg/h

An evaporator concentrates a sugar solution by boiling off pure water. Find the water evaporated W in kg/h.

F = 800 kg/hxF = 17 %xP = 65 %
W = kg/h
3.Energy balanceMedium
hot sidecold sidelight oil · 130 °C90 °Cwater · 15 °Ct = ? °C

Hot light oil cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 3 kg/scp,h = 2.1 kJ/(kg·K)Th: 130 → 90 °Cṁc = 1.5 kg/scp,c = 4.18 kJ/(kg·K)tin = 15 °C
tout = °C
4.Energy balanceHard
hot sidecold sideethanol · 130 °C60 °Cwater · 15 °C35 °C · ṁ = ?5% lost

Hot ethanol heats water in an exchanger that loses 5% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 0.5 kg/scp,h = 2.44 kJ/(kg·K)Th: 130 → 60 °Ct: 15 → 35 °Ccp,c = 4.18 kJ/(kg·K)loss = 5 %
ṁc = kg/s
5.Ideal gas lawMedium
140 g of CO₂P = 300 kPaT = 90 °CV = ?

What volume V does 140 g of CO₂ occupy at 300 kPa and 90 °C? Treat it as an ideal gas.

m = 140 gM = 44.01 g/molP = 300 kPaT = 90 °CR = 8.314 J/(mol·K)
V = L
6.Ideal gas lawHard
He, M = 4.003 g/molP = 100 kPaT = 100 °Cρ = ?

Find the density ρ of He at 100 kPa and 100 °C, treating it as an ideal gas.

M = 4.003 g/molP = 100 kPaT = 100 °CR = 8.314 J/(mol·K)
ρ = kg/m³
7.StoichiometryMedium
m(X)n(X)n(NaCl)m(NaCl)÷ M(X)× 2/ν× M(NaCl)

4 g of Na and 32 g of Cl2 react according to 2Na + Cl2 → 2NaCl. What mass m of NaCl can form?

M(Na) = 22.99M(Cl2) = 70.9M(NaCl) = 58.44 g/mol
m = g
8.StoichiometryHard
m(C6​H12​O6​)n(C6​H12​O6​)n(CO2​)m(CO2​)÷ M(C6​H12​O6​)× 2/1× M(CO2​)

In the reaction C6H12O6 → 2C2H5OH + 2CO2, 12 g of C6H12O6 reacts completely (the other reactants are in excess) and 5.51 g of CO2 is collected. Find the percent yield Y.

M(C6H12O6) = 180.16 g/molM(CO2) = 44.01 g/molactual: 5.51 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.80.80C−x−x+2xE0.8 − x0.8 − x2x

0.8 mol/L of H₂ and 0.8 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 25. Find the equilibrium concentration [HI].

[H₂]₀ = [I₂]₀ = 0.8 mol/LKc = 25
[HI] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I1.500C−x+x+xE1.5 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.5 at the reaction temperature. A container starts with 1.5 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 1.5 mol/LKc = 0.5
[PCl5] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Zincm = 50 gT = 170 °Cc = 0.388 J/(g·°C)Waterm = 400 gT = 23 °Cc = 4.18 J/(g·°C)

A 50 g block of zinc (c = 0.388 J/(g·°C)) at 170 °C is dropped into 400 g of water (c = 4.18 J/(g·°C)) at 23 °C in an insulated cup. Find the final temperature Tf.

mmetal = 50 gcmetal = 0.388 J/(g·°C)Tmetal = 170 °Cmwater = 400 gTwater = 23 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H20 g C4​H10​2C4​H10​ + 13O₂reactants8CO₂ + 10H₂O(l)productsq = ?

Use the standard enthalpies of formation to find the heat q released when 20 g of C4H10 (M = 58.12 g/mol) burns completely: 2C4H10 + 13O₂ → 8CO₂ + 10H₂O(l). Give q as a positive number.

ΔH°f(C4H10) = −125.6 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
q = kJ
13.Reaction kineticsMedium
t (min)C (mol/L)30 minC = ?

A reaction with rate law −rA = k·CA² has k = 0.5 L/(mol·min) and starts at 2 mol/L. Find the concentration CA after 30 min.

k = 0.5 L/(mol·min)CA0 = 2 mol/Lt = 30 min
CA = mol/L
14.Reaction kineticsHard
Tk25 °C0.0565 °C0.876

The rate constant of a reaction is 0.05 min⁻¹ at 25 °C and 0.876 min⁻¹ at 65 °C. Find the activation energy Ea.

k1 = 0.05 min⁻¹T1 = 25 °Ck2 = 0.876 min⁻¹T2 = 65 °CR = 8.314 J/(mol·K)
Ea = kJ/mol
15.Reactor sizing (CSTR & PFR)Medium
Q = 20 L/minCA0​ = 1 mol/LCA​ = ?V = 100 L, k = 0.4 min⁻¹

A liquid-phase first-order reaction A → B (k = 0.4 min⁻¹) runs in a 100 L plug-flow reactor (PFR). The feed enters at 20 L/min with CA0 = 1 mol/L. The density is constant and the reactor is at steady state. Find the outlet concentration CA.

V = 100 LQ = 20 L/mink = 0.4 min⁻¹CA0 = 1 mol/L
CA = mol/L
16.Reactor sizing (CSTR & PFR)Hard
V = 200 LV = 200 LQ = 50 L/minX = ?

A first-order liquid-phase reaction (k = 0.2 min⁻¹) runs in two equal CSTRs in series, each of 200 L. The feed rate is 50 L/min, the density is constant and the reactors are at steady state. Find the overall conversion X in percent.

V = 200 L (×2)Q = 50 L/mink = 0.2 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT120 °C15 °C105 °CΔT₁ΔT₂condensing steam

In a condenser, steam condenses at a constant 120 °C on the outside of the tubes. Cooling water (1.5 kg/s, cp = 4.18 kJ/(kg·K)) flows through the tubes and heats from 15 to 105 °C. The overall heat transfer coefficient is 1500 W/(m²·K). Find the heat transfer area A needed.

Ts = 120 °Cṁ = 1.5 kg/scp = 4.18 kJ/(kg·K)Tc: 15 → 105 °CU = 1500 W/(m²·K)
A = m²
18.Heat exchangers (LMTD)Hard
lengthT100 °C50 °C?15 °CΔT₁ΔT₂counter-flow

In a counter-flow double-pipe heat exchanger, hot oil (0.8 kg/s, cp = 2.3 kJ/(kg·K)) flows in the inner tube and cools from 100 to 50 °C. Water (0.5 kg/s, cp = 4.18 kJ/(kg·K)) in the annulus enters at 15 °C. The inner tube has a diameter of 32 mm, and U = 250 W/(m²·K) is based on this diameter. Find the tube length L needed.

ṁh = 0.8 kg/scp,h = 2.3 kJ/(kg·K)Th: 100 → 50 °Cṁc = 0.5 kg/sTc,in = 15 °CD = 32 mmU = 250 W/(m²·K)
L = m
19.Heat conductionMedium
Gypsum board, k = 0.17150 mmMineral wool, k = 0.0475 mm15 °C-15 °CQ̇ = ?

A wall is made of 150 mm of gypsum board and 75 mm of mineral wool, with an area of 20 m². The outer faces are at 15 °C and -15 °C. Find the heat flow Q̇ through the wall.

L1 = 150 mm, k1 = 0.17 W/(m·K)L2 = 75 mm, k2 = 0.04 W/(m·K)A = 20 m²T1 = 15 °CT3 = -15 °C
Q̇ = W
20.Heat conductionHard
Mineral wool, k = 0.04150 mmBrick, k = 0.72100 mmroom 20 °Coutside 2 °CQ̇ = ?

A wall of 150 mm mineral wool and 100 mm brick separates a room at 20 °C from outside air at 2 °C. The convection coefficients are 10 W/(m²·K) inside and 25 W/(m²·K) outside, and the wall area is 12 m². Find the heat loss Q̇ through the wall.

L1 = 150 mm, k1 = 0.04 W/(m·K)L2 = 100 mm, k2 = 0.72 W/(m·K)A = 12 m²hi = 10 W/(m²·K)ho = 25 W/(m²·K)Troom = 20 °CTout = 2 °C
Q̇ = W
21.Pipe friction & head lossMedium
Q = 75 L/sD = 250 mmL = 200 mf = 0.018

Water flows at 75 L/s through a pipe 200 m long with an inside diameter of 250 mm. Use the Darcy friction factor f = 0.018 and g = 9.81 m/s². Find the friction head loss hf.

Q = 75 L/sL = 200 mD = 250 mmf = 0.018g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 0.2free outletH = ?L = 150 m, D = 250 mm, f = 0.0154× bend (K = 0.3)

A pipe 150 m long with an inside diameter of 250 mm (Darcy friction factor f = 0.015) runs from an open reservoir and discharges as a free jet into the air. The minor losses are a square-edged entrance (K = 0.5), 4 bends (K = 0.3 each) and a valve (K = 0.2). Use g = 9.81 m/s². How far H must the reservoir surface be above the pipe outlet for a flow rate of 120 L/s?

Q = 120 L/sL = 150 mD = 250 mmf = 0.015Kentrance = 0.5Kbend = 0.3 (×4)Kvalve = 0.2
H = m
23.Pumps & pump powerMedium
PQ = 20 L/sH = 58 m

A pump delivers 20 L/s of water (ρ = 1000 kg/m³) against a head of 58 m. The pump efficiency is 65% and the electric motor driving it has an efficiency of 90%. Use g = 9.81 m/s². Find the electrical power Pel the motor draws, in kW.

Q = 20 L/sH = 58 mηpump = 65%ηmotor = 90%g = 9.81 m/s²
Pel = kW
24.Pumps & pump powerHard
PQ = 40 L/sΔz = 10 mL = 150 m, D = 150 mm, f = 0.018, ΣK = 4

A pump moves 40 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 10 m higher. The pipe is 150 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.018; the minor-loss coefficients add up to ΣK = 4 (entrance and exit included). Use g = 9.81 m/s². Find the head H the pump must add.

Q = 40 L/sΔz = 10 mL = 150 mD = 150 mmf = 0.018ΣK = 4
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 1050 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
salt: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 350·(20 − 35)/(35 − 40) = 1050 kg/h

Answer

ṁ2 = 1050 kg/h
2.Mass balance

Answer: W = 590.8 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 800·17/65 = 209.2 kg/h

Total balance

W = F − P = 800 − 209.2 = 590.8 kg/h

Answer

W = 590.8 kg/h
3.Energy balance

Answer: tout = 55.19 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 3·2.1·(130 − 90) = 252 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 15 + 252/(1.5·4.18) = 55.19 °C

Answer

tout = 55.19 °C
4.Energy balance

Answer: ṁc = 0.9705 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 0.5·2.44·(130 − 60) = 85.4 kW

Heat that reaches the water

Qc = (1 − 0.05)·85.4 = 81.13 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 81.13/(4.18·20) = 0.9705 kg/s

Answer

ṁc = 0.9705 kg/s
5.Ideal gas law

Answer: V = 32.01 L

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = 140/44.01 = 3.181 mol
T = 90 + 273.15 = 363.1 K

Volume

V = nRT/P = 3.181·8.314·363.1/300 = 32.01 L

Answer

V = 32.01 L
6.Ideal gas law

Answer: ρ = 0.129 kg/m³

Ideal gas density: ρ = PM/(RT).

Rearrange the gas law

PV = (m/M)RT → ρ = m/V = PM/(RT)
T = 100 + 273.15 = 373.1 K

Density

ρ = 100·4.003/(8.314·373.1) = 0.129 kg/m³

Answer

ρ = 0.129 kg/m³
7.Stoichiometry

Answer: m = 10.17 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(Na) = 4/22.99 = 0.174 mol
n(Cl2) = 32/70.9 = 0.4513 mol

Limiting reactant

0.174/2 = 0.08699, 0.4513/1 = 0.4513 → Na

Mass of product

n(NaCl) = 0.08699·2 = 0.174 mol
m = 0.174·58.44 = 10.17 g

Answer

m = 10.17 g
8.Stoichiometry

Answer: Y = 93.98 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(C6H12O6) = 12/180.16 = 0.06661 mol
m = 0.06661·2/1·44.01 = 5.863 g

Percent yield

Y = 5.51/5.863·100 = 93.98%

Answer

Y = 93.98%
9.Chemical equilibrium

Answer: [HI] = 1.143 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

25 = (2x)²/(0.8 − x)²

Take the square root

5 = 2x/(0.8 − x) → x = 0.8·5/(2 + 5) = 0.5714 mol/L

Equilibrium concentration

[HI] = 2x = 1.143 mol/L

Answer

[HI] = 1.143 mol/L
10.Chemical equilibrium

Answer: [PCl5] = 0.8486 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.5 = x²/(1.5 − x) → x² + 0.5·x − 0.75 = 0

Solve the quadratic

x = (−0.5 + √(0.5² + 4·0.75))/2 = 0.6514 mol/L

Equilibrium concentration

[PCl₅] = 1.5 − 0.6514 = 0.8486 mol/L

Answer

[PCl5] = 0.8486 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 24.69 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

50·0.388·(170 − Tf) = 400·4.18·(Tf − 23)

Solve for the final temperature

Tf = (19.4·170 + 1672·23)/(19.4 + 1672) = 24.69 °C

Answer

Tf = 24.69 °C
12.Calorimetry & enthalpy

Answer: q = 990.2 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [8·(−393.5) + 10·(−285.8)] − [2·(−125.6) + 13·0] = −5755 kJ

Heat for the given mass

n = 20/58.12 = 0.3441 mol
q = n·|ΔH°/2| = 0.3441·2877 = 990.2 kJ

Answer

q = 990.2 kJ
13.Reaction kinetics

Answer: CA = 0.06452 mol/L

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Integrated second-order law

1/CA = 1/CA0 + kt = 0.5 + 0.5·30 = 15.5 L/mol
CA = 1/15.5 = 0.06452 mol/L

Answer

CA = 0.06452 mol/L
14.Reaction kinetics

Answer: Ea = 60 kJ/mol

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperatures

T1 = 298.1 K, T2 = 338.1 K

Solve Arrhenius for Ea

Ea = −R·ln(k2/k1)/(1/T2 − 1/T1) = −8.314·2.863/(-3.967e-4) = 60002 J/mol
Ea = 60 kJ/mol

Answer

Ea = 60 kJ/mol
15.Reactor sizing (CSTR & PFR)

Answer: CA = 0.1353 mol/L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 100/20 = 5 min

Outlet concentration

CA = 1·e−0.4·5 = 0.1353 mol/L

Answer

CA = 0.1353 mol/L

Conversion: X = 86.47%.

16.Reactor sizing (CSTR & PFR)

Answer: X = 69.14 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 200/50 = 4 min, kτ = 0.2·4 = 0.8

Conversion

C1/CA0 = 1/(1 + kτ) = 1/(1 + 0.8) = 0.5556
C2/CA0 = 1/(1 + kτ)² = 0.3086
X = 1 − 0.3086 = 69.14%

Answer

X = 69.14%
17.Heat exchangers (LMTD)

Answer: A = 8.134 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty from the water side

Q̇ = 1.5·4.18·(105 − 15) = 564.3 kW

End temperature differences

ΔT₁ = 120 − 15 = 105 K
ΔT₂ = 120 − 105 = 15 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (105 − 15)/ln(105/15) = 46.25 K

Area

A = Q̇/(U·ΔTlm) = 564300/(1500·46.25) = 8.134 m²

Answer

A = 8.134 m²
18.Heat exchangers (LMTD)

Answer: L = 96.55 m

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = 0.8·2.3·(100 − 50) = 92 kW
Tc,out = 15 + 92/(0.5·4.18) = 59.02 °C

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 100 − 59.02 = 40.98 K
ΔT₂ = Th,out − Tc,in = 50 − 15 = 35 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (40.98 − 35)/ln(40.98/35) = 37.91 K

Area and length

A = 92000/(250·37.91) = 9.707 m²
L = A/(πD) = 9.707/(π·0.032) = 96.55 m

Answer

L = 96.55 m
19.Heat conduction

Answer: Q̇ = 217.6 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (150/1000)/(0.17·20) = 0.04412 K/W
R2 = L2/(k2A) = (75/1000)/(0.04·20) = 0.09375 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 30/0.1379 = 217.6 W

Answer

Q̇ = 217.6 W
20.Heat conduction

Answer: Q̇ = 53.61 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(10·12) = 0.008333 K/W
R1 = L1/(k1A) = (150/1000)/(0.04·12) = 0.3125 K/W
R2 = L2/(k2A) = (100/1000)/(0.72·12) = 0.01157 K/W
Ro = 1/(hoA) = 1/(25·12) = 0.003333 K/W
ΣR = 0.3357 K/W

Heat loss

Q̇ = (20 − (2))/0.3357 = 53.61 W

Answer

Q̇ = 53.61 W
21.Pipe friction & head loss

Answer: hf = 1.713 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Mean velocity

A = π·0.25²/4 = 0.04909 m²
V = Q/A = 0.075/0.04909 = 1.528 m/s

Velocity head

V²/(2g) = 1.528²/(2·9.81) = 0.119 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.018·(200/0.25)·1.528²/(2·9.81) = 1.713 m

Answer

hf = 1.713 m
22.Pipe friction & head loss

Answer: H = 3.625 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.12/0.04909 = 2.445 m/s
V²/(2g) = 0.3046 m

Loss coefficients

f·L/D = 0.015·150/0.25 = 9
ΣK = 0.5 + 4·0.3 + 0.2 = 1.9

Energy equation

The outlet jet still carries its velocity head; it is not a loss but it has to be supplied.

H = (1 + 9 + 1.9)·0.3046 = 3.625 m

Answer

H = 3.625 m
23.Pumps & pump power

Answer: Pel = 19.45 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.02·58 = 11.38 kW

Shaft power

Pshaft = 11.38/0.65 = 17.51 kW

Electrical power

Pel = 17.51/0.9 = 19.45 kW

Answer

Pel = 19.45 kW
24.Pumps & pump power

Answer: H = 15.75 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.04/0.01767 = 2.264 m/s
V²/(2g) = 0.2611 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (18 + 4)·0.2611 = 5.745 m

Pump head

Both surfaces are open and practically at rest, so pressure and velocity terms drop out.

H = Δz + hL = 10 + 5.745 = 15.75 m

Answer

H = 15.75 m

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