Mass balance
- Steady state
- in = out
- Total balance
- ṁ1 + ṁ2 = ṁ3
- Component balance
- ṁ1x1 + ṁ2x2 = ṁ3x3
- Evaporator
- F·xF = P·xP, W = F − P
Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.
How much of stream 2 must be added each hour to stream 1 so that the blended product contains 40% salt? Find ṁ2.
An evaporator concentrates a salt solution by boiling off pure water. Find the product flow P in kg/h.
Hot glycol mix cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.
Hot light oil heats water in an exchanger that loses 10% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.
A tank of 5 L contains 40 g of CO₂ at 10 °C. Treat it as an ideal gas and find the pressure P.
A fixed amount of N₂ goes from 250 kPa, 20 L, 15 °C to 100 kPa and 220 °C. Find the new volume V2.
12 g of Mg and 32 g of O2 react according to 2Mg + O2 → 2MgO. What mass m of MgO can form?
In the reaction N2 + 3H2 → 2NH3, 6 g of N2 reacts completely (the other reactants are in excess) and 6.42 g of NH3 is collected. Find the percent yield Y.
0.4 mol/L of H₂ and 0.4 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 9. Find the equilibrium concentration [HI].
PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.5 at the reaction temperature. A container starts with 0.2 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].
A 250 g block of lead (c = 0.129 J/(g·°C)) at 100 °C is dropped into 250 g of water (c = 4.18 J/(g·°C)) at 21 °C in an insulated cup. Find the final temperature Tf.
Use the standard enthalpies of formation to find ΔH° for the reaction C3H8 + 5O₂ → 3CO₂ + 4H₂O(l).
A first-order reaction in a batch reactor has k = 0.05 min⁻¹. How long does it take to reach 90% conversion? Find t.
The rate constant of a reaction is 0.05 min⁻¹ at 25 °C and 0.444 min⁻¹ at 50 °C. Find the activation energy Ea.
A first-order liquid-phase reaction must reach 95% conversion. How many times larger must a CSTR be than a PFR for the same feed rate, rate constant and conversion? Find the ratio VCSTR/VPFR.
A first-order liquid-phase reaction (k = 0.15 min⁻¹) runs in a 400 L CSTR fed at 40 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.
A parallel-flow heat exchanger transfers 360 kW. The hot fluid cools from 85 to 60 °C and the cold fluid heats from 20 to 55 °C. The overall heat transfer coefficient is 300 W/(m²·K). Find the heat transfer area A needed.
In a counter-flow heat exchanger both streams have the same heat capacity rate, ṁ·cp = 1 kW/K. The hot stream enters at 175 °C and the cold stream at 15 °C. The exchanger has A = 4 m² and U = 300 W/(m²·K). Find the hot outlet temperature Th,out.
A wall is made of 250 mm of gypsum board and 150 mm of mineral wool, with an area of 8 m². The outer faces are at 25 °C and -6 °C. Find the temperature Ti at the interface between the two layers.
A wall of 250 mm mineral wool and 150 mm wood separates a room at 20 °C from outside air at -5 °C. The convection coefficients are 10 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 10 m². Find the overall heat transfer coefficient U of the wall.
Water (ρ = 1000 kg/m³) flows at 2.8 m/s through a horizontal pipe, 500 m long, with an inside diameter of 100 mm. Use the Darcy friction factor f = 0.02 and g = 9.81 m/s². Find the pressure drop Δp over the pipe in kPa.
Two open reservoirs are joined by a pipe 300 m long with an inside diameter of 250 mm and a Darcy friction factor f = 0.015. The minor losses are a square-edged entrance (K = 0.5), 3 bends (K = 0.3 each), a valve (K = 5) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². What difference in water level Δz between the reservoirs gives a flow rate of 120 L/s?
A pump delivers 50 L/s of water (ρ = 1000 kg/m³) against a head of 36 m. The pump efficiency is 70% and the electric motor driving it has an efficiency of 95%. Use g = 9.81 m/s². Find the electrical power Pel the motor draws, in kW.
A pump moves 75 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 12 m higher. The pipe is 100 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.022; the minor-loss coefficients add up to ΣK = 3 (entrance and exit included). Use g = 9.81 m/s². The pump efficiency is 72%. Find the shaft power Pshaft in kW.
Answer: ṁ2 = 200 kg/h
Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.
Answer: P = 1350 kg/h
Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.
Answer: tout = 83.13 °C
Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).
Answer: ṁc = 0.6166 kg/s
Energy balance with losses: heat released = heat absorbed + heat lost.
Answer: P = 427.9 kPa
Ideal gas law: PV = nRT, with n = m/M.
Answer: V2 = 85.57 L
Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.
Answer: m = 19.89 g
Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.
Answer: Y = 88.03 %
Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.
Answer: [HI] = 0.48 mol/L
Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.
Answer: [Cl2] = 0.1531 mol/L
Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.
Answer: Tf = 23.37 °C
Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.
Answer: ΔH° = −2220 kJ
Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.
Negative: the reaction gives off heat (exothermic).
Answer: t = 46.05 min
Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).
Answer: Ea = 69.97 kJ/mol
Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).
Answer: VCSTR/VPFR = 6.342
Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.
The gap grows quickly at high conversion.
Answer: X = 60 %
Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.
Answer: A = 51.3 m²
LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.
In parallel flow both inlets are at the same end, and both outlets at the other.
Answer: Th,out = 87.73 °C
LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.
The cold outlet sits opposite the hot inlet: Tc,out = Tc,in + (Th,in − Th,out), so ΔT₁ = Th,in − Tc,out = Th,out − Tc,in = ΔT₂.
Heat transferred: Q̇ = 87.27 kW; the cold stream leaves at 102.3 °C.
Answer: Ti = 16.27 °C
Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.
The temperature drops across the first layer by Q̇·R₁.
Answer: U = 0.1373 W/(m²·K)
Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.
Answer: Δp = 392 kPa
Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.
The pipe is horizontal and the velocity does not change, so the energy equation reduces to Δp = ρ·g·hf.
Answer: Δz = 7.737 m
Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.
Answer: Pel = 26.55 kW
Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.
Answer: Pshaft = 16.42 kW
Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.
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