FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1600 kg/h · 50% saltStream 2ṁ₂ = ? · 10% saltProduct40% salt

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 40% salt? Find ṁ2.

ṁ1 = 600 kg/hx1 = 50 %x2 = 10 %x3 = 40 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F4500 kg/h · 18% saltProduct PP = ? · 60%Vapour W (pure water)0% salt

An evaporator concentrates a salt solution by boiling off pure water. Find the product flow P in kg/h.

F = 4500 kg/hxF = 18 %xP = 60 %
P = kg/h
3.Energy balanceMedium
hot sidecold sideglycol mix · 180 °C90 °Cwater · 25 °Ct = ? °C

Hot glycol mix cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 1.5 kg/scp,h = 3.6 kJ/(kg·K)Th: 180 → 90 °Cṁc = 2 kg/scp,c = 4.18 kJ/(kg·K)tin = 25 °C
tout = °C
4.Energy balanceHard
hot sidecold sidelight oil · 150 °C120 °Cwater · 30 °C85 °C · ṁ = ?10% lost

Hot light oil heats water in an exchanger that loses 10% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 2.5 kg/scp,h = 2.1 kJ/(kg·K)Th: 150 → 120 °Ct: 30 → 85 °Ccp,c = 4.18 kJ/(kg·K)loss = 10 %
ṁc = kg/s
5.Ideal gas lawMedium
40 g of CO₂V = 5 LT = 10 °CP = ?

A tank of 5 L contains 40 g of CO₂ at 10 °C. Treat it as an ideal gas and find the pressure P.

m = 40 gM = 44.01 g/molV = 5 LT = 10 °CR = 8.314 J/(mol·K)
P = kPa
6.Ideal gas lawHard
State 1State 2

A fixed amount of N₂ goes from 250 kPa, 20 L, 15 °C to 100 kPa and 220 °C. Find the new volume V2.

P1 = 250 kPaV1 = 20 LT1 = 15 °CP2 = 100 kPaT2 = 220 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(MgO)m(MgO)÷ M(X)× 2/ν× M(MgO)

12 g of Mg and 32 g of O2 react according to 2Mg + O2 → 2MgO. What mass m of MgO can form?

M(Mg) = 24.31M(O2) = 32M(MgO) = 40.3 g/mol
m = g
8.StoichiometryHard
m(N2​)n(N2​)n(NH3​)m(NH3​)÷ M(N2​)× 2/1× M(NH3​)

In the reaction N2 + 3H2 → 2NH3, 6 g of N2 reacts completely (the other reactants are in excess) and 6.42 g of NH3 is collected. Find the percent yield Y.

M(N2) = 28.02 g/molM(NH3) = 17.03 g/molactual: 6.42 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.40.40C−x−x+2xE0.4 − x0.4 − x2x

0.4 mol/L of H₂ and 0.4 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 9. Find the equilibrium concentration [HI].

[H₂]₀ = [I₂]₀ = 0.4 mol/LKc = 9
[HI] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.200C−x+x+xE0.2 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.5 at the reaction temperature. A container starts with 0.2 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].

[PCl₅]₀ = 0.2 mol/LKc = 0.5
[Cl2] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Leadm = 250 gT = 100 °Cc = 0.129 J/(g·°C)Waterm = 250 gT = 21 °Cc = 4.18 J/(g·°C)

A 250 g block of lead (c = 0.129 J/(g·°C)) at 100 °C is dropped into 250 g of water (c = 4.18 J/(g·°C)) at 21 °C in an insulated cup. Find the final temperature Tf.

mmetal = 250 gcmetal = 0.129 J/(g·°C)Tmetal = 100 °Cmwater = 250 gTwater = 21 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
HC3​H8​ + 5O₂reactants3CO₂ + 4H₂O(l)productsΔH° = ?

Use the standard enthalpies of formation to find ΔH° for the reaction C3H8 + 5O₂ → 3CO₂ + 4H₂O(l).

ΔH°f(C3H8) = −103.8 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
ΔH° = kJ
13.Reaction kineticsMedium
t (min)X (%)t = ?90%

A first-order reaction in a batch reactor has k = 0.05 min⁻¹. How long does it take to reach 90% conversion? Find t.

k = 0.05 min⁻¹X = 90 %
t = min
14.Reaction kineticsHard
Tk25 °C0.0550 °C0.444

The rate constant of a reaction is 0.05 min⁻¹ at 25 °C and 0.444 min⁻¹ at 50 °C. Find the activation energy Ea.

k1 = 0.05 min⁻¹T1 = 25 °Ck2 = 0.444 min⁻¹T2 = 50 °CR = 8.314 J/(mol·K)
Ea = kJ/mol
15.Reactor sizing (CSTR & PFR)Medium
QX = 95%same Q, k and X as the CSTR

A first-order liquid-phase reaction must reach 95% conversion. How many times larger must a CSTR be than a PFR for the same feed rate, rate constant and conversion? Find the ratio VCSTR/VPFR.

X = 95%first order, same k and Q
VCSTR/VPFR =
16.Reactor sizing (CSTR & PFR)Hard
V = 400 LQ = 40 L/minX = ?

A first-order liquid-phase reaction (k = 0.15 min⁻¹) runs in a 400 L CSTR fed at 40 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 400 LQ = 40 L/mink = 0.15 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT85 °C60 °C20 °C55 °CΔT₁ΔT₂parallel flow

A parallel-flow heat exchanger transfers 360 kW. The hot fluid cools from 85 to 60 °C and the cold fluid heats from 20 to 55 °C. The overall heat transfer coefficient is 300 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 360 kWU = 300 W/(m²·K)Th: 85 → 60 °CTc: 20 → 55 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT175 °C??15 °CΔT₁ΔT₂counter-flow

In a counter-flow heat exchanger both streams have the same heat capacity rate, ṁ·cp = 1 kW/K. The hot stream enters at 175 °C and the cold stream at 15 °C. The exchanger has A = 4 m² and U = 300 W/(m²·K). Find the hot outlet temperature Th,out.

Ch = Cc = 1 kW/KTh,in = 175 °CTc,in = 15 °CA = 4 m²U = 300 W/(m²·K)
Th,out = °C
19.Heat conductionMedium
Gypsum board, k = 0.17250 mmMineral wool, k = 0.04150 mm25 °C-6 °CTi​ = ?Q̇

A wall is made of 250 mm of gypsum board and 150 mm of mineral wool, with an area of 8 m². The outer faces are at 25 °C and -6 °C. Find the temperature Ti at the interface between the two layers.

L1 = 250 mm, k1 = 0.17 W/(m·K)L2 = 150 mm, k2 = 0.04 W/(m·K)A = 8 m²T1 = 25 °CT3 = -6 °C
Ti = °C
20.Heat conductionHard
Mineral wool, k = 0.04250 mmWood, k = 0.17150 mmroom 20 °Coutside -5 °CQ̇

A wall of 250 mm mineral wool and 150 mm wood separates a room at 20 °C from outside air at -5 °C. The convection coefficients are 10 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 10 m². Find the overall heat transfer coefficient U of the wall.

L1 = 250 mm, k1 = 0.04 W/(m·K)L2 = 150 mm, k2 = 0.17 W/(m·K)A = 10 m²hi = 10 W/(m²·K)ho = 20 W/(m²·K)Troom = 20 °CTout = -5 °C
U = W/(m²·K)
21.Pipe friction & head lossMedium
V = 2.8 m/sD = 100 mmL = 500 mf = 0.02

Water (ρ = 1000 kg/m³) flows at 2.8 m/s through a horizontal pipe, 500 m long, with an inside diameter of 100 mm. Use the Darcy friction factor f = 0.02 and g = 9.81 m/s². Find the pressure drop Δp over the pipe in kPa.

V = 2.8 m/sL = 500 mD = 100 mmf = 0.02ρ = 1000 kg/m³
Δp = kPa
22.Pipe friction & head lossHard
K = 5Δz = ?L = 300 m, D = 250 mm, f = 0.0153× bend (K = 0.3)

Two open reservoirs are joined by a pipe 300 m long with an inside diameter of 250 mm and a Darcy friction factor f = 0.015. The minor losses are a square-edged entrance (K = 0.5), 3 bends (K = 0.3 each), a valve (K = 5) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². What difference in water level Δz between the reservoirs gives a flow rate of 120 L/s?

Q = 120 L/sL = 300 mD = 250 mmf = 0.015Kentrance = 0.5Kbend = 0.3 (×3)Kvalve = 5Kexit = 1.0
Δz = m
23.Pumps & pump powerMedium
PQ = 50 L/sH = 36 m

A pump delivers 50 L/s of water (ρ = 1000 kg/m³) against a head of 36 m. The pump efficiency is 70% and the electric motor driving it has an efficiency of 95%. Use g = 9.81 m/s². Find the electrical power Pel the motor draws, in kW.

Q = 50 L/sH = 36 mηpump = 70%ηmotor = 95%g = 9.81 m/s²
Pel = kW
24.Pumps & pump powerHard
PQ = 75 L/sΔz = 12 mL = 100 m, D = 200 mm, f = 0.022, ΣK = 3

A pump moves 75 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 12 m higher. The pipe is 100 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.022; the minor-loss coefficients add up to ΣK = 3 (entrance and exit included). Use g = 9.81 m/s². The pump efficiency is 72%. Find the shaft power Pshaft in kW.

Q = 75 L/sΔz = 12 mL = 100 mD = 200 mmf = 0.022ΣK = 3η = 72%
Pshaft = kW

3Solutions

1.Mass balance

Answer: ṁ2 = 200 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
salt: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 600·(50 − 40)/(40 − 10) = 200 kg/h

Answer

ṁ2 = 200 kg/h
2.Mass balance

Answer: P = 1350 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 4500·18/60 = 1350 kg/h

Answer

P = 1350 kg/h
3.Energy balance

Answer: tout = 83.13 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 1.5·3.6·(180 − 90) = 486 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 25 + 486/(2·4.18) = 83.13 °C

Answer

tout = 83.13 °C
4.Energy balance

Answer: ṁc = 0.6166 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 2.5·2.1·(150 − 120) = 157.5 kW

Heat that reaches the water

Qc = (1 − 0.1)·157.5 = 141.8 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 141.8/(4.18·55) = 0.6166 kg/s

Answer

ṁc = 0.6166 kg/s
5.Ideal gas law

Answer: P = 427.9 kPa

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = m/M = 40/44.01 = 0.9089 mol
T = 10 + 273.15 = 283.1 K

Pressure

P = nRT/V = 0.9089·8.314·283.1/0.005 = 427.9 kPa

Answer

P = 427.9 kPa
6.Ideal gas law

Answer: V2 = 85.57 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 288.1 K, T2 = 493.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 20·(250/100)·(493.1/288.1) = 85.57 L

Answer

V2 = 85.57 L
7.Stoichiometry

Answer: m = 19.89 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(Mg) = 12/24.31 = 0.4936 mol
n(O2) = 32/32 = 1 mol

Limiting reactant

0.4936/2 = 0.2468, 1/1 = 1 → Mg

Mass of product

n(MgO) = 0.2468·2 = 0.4936 mol
m = 0.4936·40.3 = 19.89 g

Answer

m = 19.89 g
8.Stoichiometry

Answer: Y = 88.03 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(N2) = 6/28.02 = 0.2141 mol
m = 0.2141·2/1·17.03 = 7.293 g

Percent yield

Y = 6.42/7.293·100 = 88.03%

Answer

Y = 88.03%
9.Chemical equilibrium

Answer: [HI] = 0.48 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

9 = (2x)²/(0.4 − x)²

Take the square root

3 = 2x/(0.4 − x) → x = 0.4·3/(2 + 3) = 0.24 mol/L

Equilibrium concentration

[HI] = 2x = 0.48 mol/L

Answer

[HI] = 0.48 mol/L
10.Chemical equilibrium

Answer: [Cl2] = 0.1531 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.5 = x²/(0.2 − x) → x² + 0.5·x − 0.1 = 0

Solve the quadratic

x = (−0.5 + √(0.5² + 4·0.1))/2 = 0.1531 mol/L

Equilibrium concentration

[Cl₂] = x = 0.1531 mol/L

Answer

[Cl2] = 0.1531 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 23.37 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

250·0.129·(100 − Tf) = 250·4.18·(Tf − 21)

Solve for the final temperature

Tf = (32.25·100 + 1045·21)/(32.25 + 1045) = 23.37 °C

Answer

Tf = 23.37 °C
12.Calorimetry & enthalpy

Answer: ΔH° = −2220 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [3·(−393.5) + 4·(−285.8)] − [1·(−103.8) + 5·0] = −2220 kJ

Answer

ΔH° = −2220 kJ

Negative: the reaction gives off heat (exothermic).

13.Reaction kinetics

Answer: t = 46.05 min

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Conversion and concentration

C/C0 = 1 − X = 0.1

Solve for the time

t = −ln(1 − X)/k = −ln(0.1)/0.05 = 46.05 min

Answer

t = 46.05 min
14.Reaction kinetics

Answer: Ea = 69.97 kJ/mol

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperatures

T1 = 298.1 K, T2 = 323.1 K

Solve Arrhenius for Ea

Ea = −R·ln(k2/k1)/(1/T2 − 1/T1) = −8.314·2.184/(-2.595e-4) = 69972 J/mol
Ea = 69.97 kJ/mol

Answer

Ea = 69.97 kJ/mol
15.Reactor sizing (CSTR & PFR)

Answer: VCSTR/VPFR = 6.342

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

k·τ for each reactor

CSTR: k·τ = X/(1 − X) = 0.95/0.05 = 19
PFR: k·τ = ln(1/(1 − X)) = ln(20) = 2.996

Ratio of volumes

VCSTR/VPFR = 19/2.996 = 6.342

Answer

VCSTR/VPFR = 6.342

The gap grows quickly at high conversion.

16.Reactor sizing (CSTR & PFR)

Answer: X = 60 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 400/40 = 10 min, kτ = 0.15·10 = 1.5

Conversion

X = kτ/(1 + kτ) = 1.5/(1 + 1.5) = 60%

Answer

X = 60%
17.Heat exchangers (LMTD)

Answer: A = 51.3 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In parallel flow both inlets are at the same end, and both outlets at the other.

ΔT₁ = Th,in − Tc,in = 85 − 20 = 65 K
ΔT₂ = Th,out − Tc,out = 60 − 55 = 5 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (65 − 5)/ln(65/5) = 23.39 K

Area

A = Q̇/(U·ΔTlm) = 360000/(300·23.39) = 51.3 m²

Answer

A = 51.3 m²
18.Heat exchangers (LMTD)

Answer: Th,out = 87.73 °C

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Constant temperature difference

The cold outlet sits opposite the hot inlet: Tc,out = Tc,in + (Th,in − Th,out), so ΔT₁ = Th,in − Tc,out = Th,out − Tc,in = ΔT₂.

ΔTlm = Th,out − Tc,in

Energy balance equals rate equation

1·(175 − Th,out) = 1.2·(Th,out − 15)
Th,out = (1·175 + 1.2·15)/(1 + 1.2) = 87.73 °C

Answer

Th,out = 87.73 °C

Heat transferred: Q̇ = 87.27 kW; the cold stream leaves at 102.3 °C.

19.Heat conduction

Answer: Ti = 16.27 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (250/1000)/(0.17·8) = 0.1838 K/W
R2 = L2/(k2A) = (150/1000)/(0.04·8) = 0.4688 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 31/0.6526 = 47.5 W

Interface temperature

The temperature drops across the first layer by Q̇·R₁.

Ti = T1 − Q̇·R1 = 25 − 47.5·0.1838 = 16.27 °C

Answer

Ti = 16.27 °C
20.Heat conduction

Answer: U = 0.1373 W/(m²·K)

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(10·10) = 0.01 K/W
R1 = L1/(k1A) = (250/1000)/(0.04·10) = 0.625 K/W
R2 = L2/(k2A) = (150/1000)/(0.17·10) = 0.08824 K/W
Ro = 1/(hoA) = 1/(20·10) = 0.005 K/W
ΣR = 0.7282 K/W

Overall coefficient

U = 1/(A·ΣR) = 1/(10·0.7282) = 0.1373 W/(m²·K)

Answer

U = 0.1373 W/(m²·K)
21.Pipe friction & head loss

Answer: Δp = 392 kPa

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Head loss

hf = f·(L/D)·V²/(2g) = 0.02·(500/0.1)·2.8²/(2·9.81) = 39.96 m

Pressure drop

The pipe is horizontal and the velocity does not change, so the energy equation reduces to Δp = ρ·g·hf.

Δp = ρ·g·hf = 1000·9.81·39.96 = 392000 Pa = 392 kPa

Answer

Δp = 392 kPa
22.Pipe friction & head loss

Answer: Δz = 7.737 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.12/0.04909 = 2.445 m/s
V²/(2g) = 0.3046 m

Loss coefficients

f·L/D = 0.015·300/0.25 = 18
ΣK = 0.5 + 3·0.3 + 5 + 1.0 = 7.4

Total head loss

hf = 18·0.3046 = 5.483 m
hm = 7.4·0.3046 = 2.254 m
Δz = hf + hm = 7.737 m

Answer

Δz = 7.737 m
23.Pumps & pump power

Answer: Pel = 26.55 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.05·36 = 17.66 kW

Shaft power

Pshaft = 17.66/0.7 = 25.23 kW

Electrical power

Pel = 25.23/0.95 = 26.55 kW

Answer

Pel = 26.55 kW
24.Pumps & pump power

Answer: Pshaft = 16.42 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.075/0.03142 = 2.387 m/s
V²/(2g) = 0.2905 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (11 + 3)·0.2905 = 4.067 m

Pump head

H = Δz + hL = 12 + 4.067 = 16.07 m

Shaft power

Pshaft = ρ·g·Q·H/η = 1000·9.81·0.075·16.07/0.72 = 16.42 kW

Answer

Pshaft = 16.42 kW

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