FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1800 kg/h · 35% saltStream 2ṁ₂ = ? · 5% saltProduct30% salt

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 30% salt? Find ṁ2.

ṁ1 = 800 kg/hx1 = 35 %x2 = 5 %x3 = 30 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F4300 kg/h · 13% saltProduct P60% saltVapour W (pure water)W = ? kg/h

An evaporator concentrates a salt solution by boiling off pure water. Find the water evaporated W in kg/h.

F = 4300 kg/hxF = 13 %xP = 60 %
W = kg/h
3.Energy balanceMedium
hot sidecold sideglycol mix · 120 °C90 °Cwater · 20 °Ct = ? °C

Hot glycol mix cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 1.5 kg/scp,h = 3.6 kJ/(kg·K)Th: 120 → 90 °Cṁc = 3 kg/scp,c = 4.18 kJ/(kg·K)tin = 20 °C
tout = °C
4.Energy balanceHard
hot sidecold sidelight oil · 180 °C110 °Cwater · 25 °C65 °C · ṁ = ?15% lost

Hot light oil heats water in an exchanger that loses 15% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 3 kg/scp,h = 2.1 kJ/(kg·K)Th: 180 → 110 °Ct: 25 → 65 °Ccp,c = 4.18 kJ/(kg·K)loss = 15 %
ṁc = kg/s
5.Ideal gas lawMedium
480 g of HeP = 200 kPaT = 25 °CV = ?

What volume V does 480 g of He occupy at 200 kPa and 25 °C? Treat it as an ideal gas.

m = 480 gM = 4.003 g/molP = 200 kPaT = 25 °CR = 8.314 J/(mol·K)
V = L
6.Ideal gas lawHard
O₂, M = 32 g/molP = 150 kPaT = 10 °Cρ = ?

Find the density ρ of O₂ at 150 kPa and 10 °C, treating it as an ideal gas.

M = 32 g/molP = 150 kPaT = 10 °CR = 8.314 J/(mol·K)
ρ = kg/m³
7.StoichiometryMedium
m(X)n(X)n(CO2​)m(CO2​)÷ M(X)× 3/ν× M(CO2​)

4 g of Fe2O3 and 64 g of CO react according to Fe2O3 + 3CO → 2Fe + 3CO2. What mass m of CO2 can form?

M(Fe2O3) = 159.69M(CO) = 28.01M(CO2) = 44.01 g/mol
m = g
8.StoichiometryHard
m(N2​)n(N2​)n(NH3​)m(NH3​)÷ M(N2​)× 2/1× M(NH3​)

In the reaction N2 + 3H2 → 2NH3, 8 g of N2 reacts completely (the other reactants are in excess) and 6.03 g of NH3 is collected. Find the percent yield Y.

M(N2) = 28.02 g/molM(NH3) = 17.03 g/molactual: 6.03 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.40.40C−x−x+2xE0.4 − x0.4 − x2x

0.4 mol/L of H₂ and 0.4 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 4. Find the equilibrium concentration [HI].

[H₂]₀ = [I₂]₀ = 0.4 mol/LKc = 4
[HI] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.2500C−x+x+xE0.25 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.08 at the reaction temperature. A container starts with 0.25 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 0.25 mol/LKc = 0.08
[PCl5] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Copperm = 50 gT = 100 °Cc = 0.385 J/(g·°C)Waterm = 250 gT = 24 °Cc = 4.18 J/(g·°C)

A 50 g block of copper (c = 0.385 J/(g·°C)) at 100 °C is dropped into 250 g of water (c = 4.18 J/(g·°C)) at 24 °C in an insulated cup. Find the final temperature Tf.

mmetal = 50 gcmetal = 0.385 J/(g·°C)Tmetal = 100 °Cmwater = 250 gTwater = 24 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
HCH4​ + 2O₂reactantsCO₂ + 2H₂O(l)productsΔH° = ?

Use the standard enthalpies of formation to find ΔH° for the reaction CH4 + 2O₂ → CO₂ + 2H₂O(l).

ΔH°f(CH4) = −74.8 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
ΔH° = kJ
13.Reaction kineticsMedium
t (min)C (mol/L)2 minC = ?

A reaction with rate law −rA = k·CA² has k = 0.2 L/(mol·min) and starts at 0.5 mol/L. Find the concentration CA after 2 min.

k = 0.2 L/(mol·min)CA0 = 0.5 mol/Lt = 2 min
CA = mol/L
14.Reaction kineticsHard
Tk30 °Ck1​?5·k1​

A reaction has an activation energy of 40 kJ/mol. At 30 °C it is too slow. To what temperature T2 (in °C) must it be heated to make it 5 times faster?

Ea = 40 kJ/molT1 = 30 °Ck2/k1 = 5R = 8.314 J/(mol·K)
T2 = °C
15.Reactor sizing (CSTR & PFR)Medium
Q = 100 L/minX = 90%V = ?, k = 0.05 min⁻¹

A first-order liquid-phase reaction A → B with k = 0.05 min⁻¹ is carried out in a plug-flow reactor (PFR) fed at 100 L/min. The density is constant and the reactor is at steady state. Find the reactor volume V in litres for 90% conversion of A.

Q = 100 L/mink = 0.05 min⁻¹X = 90%
V = L
16.Reactor sizing (CSTR & PFR)Hard
V = 150 LQ = 10 L/minX = ?

A first-order liquid-phase reaction (k = 0.1 min⁻¹) runs in a 150 L CSTR fed at 10 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 150 LQ = 10 L/mink = 0.1 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT165 °C105 °C115 °C25 °CΔT₁ΔT₂counter-flow

A shell-and-tube heat exchanger (one shell pass, two tube passes) must transfer 80 kW. The hot fluid cools from 165 to 105 °C and the cold fluid heats from 25 to 115 °C. The LMTD correction factor for this arrangement is F = 0.85, and U = 500 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 80 kWF = 0.85U = 500 W/(m²·K)Th: 165 → 105 °CTc: 25 → 115 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT150 °C70 °C60.19 °C20 °CΔT₁ΔT₂counter-flow

Hot oil (2 kg/s, cp = 2.1 kJ/(kg·K)) cools from 150 to 70 °C in a counter-flow exchanger. It heats 2 kg/s of water (cp = 4.18 kJ/(kg·K)) that enters at 20 °C. With U = 500 W/(m²·K), find the heat transfer area A needed.

ṁh = 2 kg/scp,h = 2.1 kJ/(kg·K)Th: 150 → 70 °Cṁc = 2 kg/scp,c = 4.18 kJ/(kg·K)Tc,in = 20 °CU = 500 W/(m²·K)
A = m²
19.Heat conductionMedium
Brick, k = 0.72150 mmGlass, k = 0.9625 mm22 °C1 °CQ̇ = ?

A wall is made of 150 mm of brick and 25 mm of glass, with an area of 20 m². The outer faces are at 22 °C and 1 °C. Find the heat flow Q̇ through the wall.

L1 = 150 mm, k1 = 0.72 W/(m·K)L2 = 25 mm, k2 = 0.96 W/(m·K)A = 20 m²T1 = 22 °CT3 = 1 °C
Q̇ = W
20.Heat conductionHard
Brick, k = 0.7250 mmExpanded polystyrene, k = 0.03525 mmroom 22 °Coutside -4 °CQ̇

A wall of 50 mm brick and 25 mm expanded polystyrene separates a room at 22 °C from outside air at -4 °C. The convection coefficients are 10 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 12 m². Find the overall heat transfer coefficient U of the wall.

L1 = 50 mm, k1 = 0.72 W/(m·K)L2 = 25 mm, k2 = 0.035 W/(m·K)A = 12 m²hi = 10 W/(m²·K)ho = 20 W/(m²·K)Troom = 22 °CTout = -4 °C
U = W/(m²·K)
21.Pipe friction & head lossMedium
V = 2.4 m/sD = 250 mmL = 1000 mf = 0.028

Water flows at a mean velocity of 2.4 m/s through a pipe 1000 m long with an inside diameter of 250 mm. Use the Darcy friction factor f = 0.028 and g = 9.81 m/s². Find the friction head loss hf.

V = 2.4 m/sL = 1000 mD = 250 mmf = 0.028g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 10Δz = 5 mL = 100 m, D = 150 mm, f = 0.024× bend (K = 0.3)

Two open reservoirs are joined by a pipe 100 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.02. The water surface of the upper reservoir is 5 m above that of the lower one. The minor losses are a square-edged entrance (K = 0.5), 4 bends (K = 0.3 each), a valve (K = 10) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². Find the flow rate Q in L/s.

Δz = 5 mL = 100 mD = 150 mmf = 0.02Kentrance = 0.5Kbend = 0.3 (×4)Kvalve = 10Kexit = 1.0
Q = L/s
23.Pumps & pump powerMedium
PQ = 25 L/sH = 12 m

A pump with an efficiency of 80% delivers 25 L/s of water (ρ = 1000 kg/m³) against a head of 12 m. Use g = 9.81 m/s². Find the shaft power Pshaft needed, in kW.

Q = 25 L/sH = 12 mη = 80%g = 9.81 m/s²
Pshaft = kW
24.Pumps & pump powerHard
PQ = 60 L/sΔz = 15 mL = 100 m, D = 200 mm, f = 0.02, ΣK = 8

A pump moves 60 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 15 m higher. The pipe is 100 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.02; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². Find the head H the pump must add.

Q = 60 L/sΔz = 15 mL = 100 mD = 200 mmf = 0.02ΣK = 8
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 160 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
salt: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 800·(35 − 30)/(30 − 5) = 160 kg/h

Answer

ṁ2 = 160 kg/h
2.Mass balance

Answer: W = 3368 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 4300·13/60 = 931.7 kg/h

Total balance

W = F − P = 4300 − 931.7 = 3368 kg/h

Answer

W = 3368 kg/h
3.Energy balance

Answer: tout = 32.92 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 1.5·3.6·(120 − 90) = 162 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 20 + 162/(3·4.18) = 32.92 °C

Answer

tout = 32.92 °C
4.Energy balance

Answer: ṁc = 2.242 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 3·2.1·(180 − 110) = 441 kW

Heat that reaches the water

Qc = (1 − 0.15)·441 = 374.9 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 374.9/(4.18·40) = 2.242 kg/s

Answer

ṁc = 2.242 kg/s
5.Ideal gas law

Answer: V = 1486 L

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = 480/4.003 = 119.9 mol
T = 25 + 273.15 = 298.1 K

Volume

V = nRT/P = 119.9·8.314·298.1/200 = 1486 L

Answer

V = 1486 L
6.Ideal gas law

Answer: ρ = 2.039 kg/m³

Ideal gas density: ρ = PM/(RT).

Rearrange the gas law

PV = (m/M)RT → ρ = m/V = PM/(RT)
T = 10 + 273.15 = 283.1 K

Density

ρ = 150·32/(8.314·283.1) = 2.039 kg/m³

Answer

ρ = 2.039 kg/m³
7.Stoichiometry

Answer: m = 3.307 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(Fe2O3) = 4/159.69 = 0.02505 mol
n(CO) = 64/28.01 = 2.285 mol

Limiting reactant

0.02505/1 = 0.02505, 2.285/3 = 0.7616 → Fe2O3

Mass of product

n(CO2) = 0.02505·3 = 0.07515 mol
m = 0.07515·44.01 = 3.307 g

Answer

m = 3.307 g
8.Stoichiometry

Answer: Y = 62.01 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(N2) = 8/28.02 = 0.2855 mol
m = 0.2855·2/1·17.03 = 9.724 g

Percent yield

Y = 6.03/9.724·100 = 62.01%

Answer

Y = 62.01%
9.Chemical equilibrium

Answer: [HI] = 0.4 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

4 = (2x)²/(0.4 − x)²

Take the square root

2 = 2x/(0.4 − x) → x = 0.4·2/(2 + 2) = 0.2 mol/L

Equilibrium concentration

[HI] = 2x = 0.4 mol/L

Answer

[HI] = 0.4 mol/L
10.Chemical equilibrium

Answer: [PCl5] = 0.143 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.08 = x²/(0.25 − x) → x² + 0.08·x − 0.02 = 0

Solve the quadratic

x = (−0.08 + √(0.08² + 4·0.02))/2 = 0.107 mol/L

Equilibrium concentration

[PCl₅] = 0.25 − 0.107 = 0.143 mol/L

Answer

[PCl5] = 0.143 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 25.37 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

50·0.385·(100 − Tf) = 250·4.18·(Tf − 24)

Solve for the final temperature

Tf = (19.25·100 + 1045·24)/(19.25 + 1045) = 25.37 °C

Answer

Tf = 25.37 °C
12.Calorimetry & enthalpy

Answer: ΔH° = −890.3 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [1·(−393.5) + 2·(−285.8)] − [1·(−74.8) + 2·0] = −890.3 kJ

Answer

ΔH° = −890.3 kJ

Negative: the reaction gives off heat (exothermic).

13.Reaction kinetics

Answer: CA = 0.4167 mol/L

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Integrated second-order law

1/CA = 1/CA0 + kt = 2 + 0.2·2 = 2.4 L/mol
CA = 1/2.4 = 0.4167 mol/L

Answer

CA = 0.4167 mol/L
14.Reaction kinetics

Answer: T2 = 64.21 °C

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperature

T1 = 303.1 K

Solve Arrhenius for T₂

1/T2 = 1/303.1 − 8.314·ln(5)/40000 = 3.299 × 10⁻³ − 3.345 × 10⁻⁴ = 2.964 × 10⁻³ K⁻¹
T2 = 337.4 K = 64.21 °C

Answer

T2 = 64.21 °C
15.Reactor sizing (CSTR & PFR)

Answer: V = 4605 L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = ln(1/(1 − 0.9))/0.05 = 2.303/0.05 = 46.05 min

Volume

V = Q·τ = 100·46.05 = 4605 L

Answer

V = 4605 L
16.Reactor sizing (CSTR & PFR)

Answer: X = 60 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 150/10 = 15 min, kτ = 0.1·15 = 1.5

Conversion

X = kτ/(1 + kτ) = 1.5/(1 + 1.5) = 60%

Answer

X = 60%
17.Heat exchangers (LMTD)

Answer: A = 2.949 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences (counter-flow)

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 165 − 115 = 50 K
ΔT₂ = Th,out − Tc,in = 105 − 25 = 80 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (50 − 80)/ln(50/80) = 63.83 K

Area

A = Q̇/(U·F·ΔTlm,cf) = 80000/(500·0.85·63.83) = 2.949 m²

Answer

A = 2.949 m²
18.Heat exchangers (LMTD)

Answer: A = 9.886 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = ṁhcp,h(Th,in − Th,out) = 2·2.1·80 = 336 kW
Tc,out = 20 + 336/(2·4.18) = 60.19 °C

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 150 − 60.19 = 89.81 K
ΔT₂ = Th,out − Tc,in = 70 − 20 = 50 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (89.81 − 50)/ln(89.81/50) = 67.97 K

Area

A = Q̇/(U·ΔTlm) = 336000/(500·67.97) = 9.886 m²

Answer

A = 9.886 m²
19.Heat conduction

Answer: Q̇ = 1792 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (150/1000)/(0.72·20) = 0.01042 K/W
R2 = L2/(k2A) = (25/1000)/(0.96·20) = 0.001302 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 21/0.01172 = 1792 W

Answer

Q̇ = 1792 W
20.Heat conduction

Answer: U = 1.071 W/(m²·K)

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(10·12) = 0.008333 K/W
R1 = L1/(k1A) = (50/1000)/(0.72·12) = 0.005787 K/W
R2 = L2/(k2A) = (25/1000)/(0.035·12) = 0.05952 K/W
Ro = 1/(hoA) = 1/(20·12) = 0.004167 K/W
ΣR = 0.07781 K/W

Overall coefficient

U = 1/(A·ΣR) = 1/(12·0.07781) = 1.071 W/(m²·K)

Answer

U = 1.071 W/(m²·K)
21.Pipe friction & head loss

Answer: hf = 32.88 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity head

V²/(2g) = 2.4²/(2·9.81) = 0.2936 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.028·(1000/0.25)·2.4²/(2·9.81) = 32.88 m

Answer

hf = 32.88 m
22.Pipe friction & head loss

Answer: Q = 34.3 L/s

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Loss coefficients

f·L/D = 0.02·100/0.15 = 13.33
ΣK = 0.5 + 4·0.3 + 10 + 1.0 = 12.7

Energy equation

Both surfaces are open to the air and practically at rest, so all of Δz is lost in the pipe.

5 = (13.33 + 12.7)·V²/(2·9.81)
V = √(2·9.81·5/26.03) = 1.941 m/s

Flow rate

Q = V·π·D²/4 = 1.941·0.01767 = 0.0343 m³/s = 34.3 L/s

Answer

Q = 34.3 L/s
23.Pumps & pump power

Answer: Pshaft = 3.679 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.025·12 = 2.943 kW

Shaft power

Pshaft = Ph/η = 2.943/0.8 = 3.679 kW

Answer

Pshaft = 3.679 kW
24.Pumps & pump power

Answer: H = 18.35 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.06/0.03142 = 1.91 m/s
V²/(2g) = 0.1859 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (10 + 8)·0.1859 = 3.346 m

Pump head

Both surfaces are open and practically at rest, so pressure and velocity terms drop out.

H = Δz + hL = 15 + 3.346 = 18.35 m

Answer

H = 18.35 m

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