FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1900 kg/h · 20% saltStream 2ṁ₂ = ? · 30% saltProduct25% salt

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 25% salt? Find ṁ2.

ṁ1 = 900 kg/hx1 = 20 %x2 = 30 %x3 = 25 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F4800 kg/h · 8% sugarProduct P50% sugarVapour W (pure water)W = ? kg/h

An evaporator concentrates a sugar solution by boiling off pure water. Find the water evaporated W in kg/h.

F = 4800 kg/hxF = 8 %xP = 50 %
W = kg/h
3.Energy balanceMedium
hot sidecold sideglycol mix · 140 °C110 °Cwater · 10 °Ct = ? °C

Hot glycol mix cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 2.5 kg/scp,h = 3.6 kJ/(kg·K)Th: 140 → 110 °Cṁc = 3 kg/scp,c = 4.18 kJ/(kg·K)tin = 10 °C
tout = °C
4.Energy balanceHard
hot sidecold sideethanol · 160 °C130 °Cwater · 20 °C75 °C · ṁ = ?10% lost

Hot ethanol heats water in an exchanger that loses 10% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 1.5 kg/scp,h = 2.44 kJ/(kg·K)Th: 160 → 130 °Ct: 20 → 75 °Ccp,c = 4.18 kJ/(kg·K)loss = 10 %
ṁc = kg/s
5.Ideal gas lawMedium
110 g of N₂P = 550 kPaT = 100 °CV = ?

What volume V does 110 g of N₂ occupy at 550 kPa and 100 °C? Treat it as an ideal gas.

m = 110 gM = 28.01 g/molP = 550 kPaT = 100 °CR = 8.314 J/(mol·K)
V = L
6.Ideal gas lawHard
State 1State 2

A fixed amount of CO₂ goes from 100 kPa, 20 L, 20 °C to 800 kPa and 60 °C. Find the new volume V2.

P1 = 100 kPaV1 = 20 LT1 = 20 °CP2 = 800 kPaT2 = 60 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(Fe)m(Fe)÷ M(X)× 2/ν× M(Fe)

24 g of Fe2O3 and 24 g of CO react according to Fe2O3 + 3CO → 2Fe + 3CO2. What mass m of Fe can form?

M(Fe2O3) = 159.69M(CO) = 28.01M(Fe) = 55.85 g/mol
m = g
8.StoichiometryHard
m(Mg)n(Mg)n(MgO)m(MgO)÷ M(Mg)× 2/2× M(MgO)

In the reaction 2Mg + O2 → 2MgO, 6 g of Mg reacts completely (the other reactants are in excess) and 8.75 g of MgO is collected. Find the percent yield Y.

M(Mg) = 24.31 g/molM(MgO) = 40.3 g/molactual: 8.75 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.10.10C−x−x+2xE0.1 − x0.1 − x2x

0.1 mol/L of H₂ and 0.1 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 54. Find the equilibrium concentration [HI].

[H₂]₀ = [I₂]₀ = 0.1 mol/LKc = 54
[HI] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.2500C−x+x+xE0.25 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.04 at the reaction temperature. A container starts with 0.25 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 0.25 mol/LKc = 0.04
[PCl5] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Zincm = 150 gT = 170 °Cc = 0.388 J/(g·°C)Waterm = 200 gT = 22 °Cc = 4.18 J/(g·°C)

A 150 g block of zinc (c = 0.388 J/(g·°C)) at 170 °C is dropped into 200 g of water (c = 4.18 J/(g·°C)) at 22 °C in an insulated cup. Find the final temperature Tf.

mmetal = 150 gcmetal = 0.388 J/(g·°C)Tmetal = 170 °Cmwater = 200 gTwater = 22 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H250 g C2​H5​OHC2​H5​OH + 3O₂reactants2CO₂ + 3H₂O(l)productsq = ?

Use the standard enthalpies of formation to find the heat q released when 250 g of C2H5OH (M = 46.07 g/mol) burns completely: C2H5OH + 3O₂ → 2CO₂ + 3H₂O(l). Give q as a positive number.

ΔH°f(C2H5OH) = −277.7 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
q = kJ
13.Reaction kineticsMedium
t (min)C (mol/L)20 minC = ?

A reaction with rate law −rA = k·CA² has k = 0.2 L/(mol·min) and starts at 2 mol/L. Find the concentration CA after 20 min.

k = 0.2 L/(mol·min)CA0 = 2 mol/Lt = 20 min
CA = mol/L
14.Reaction kineticsHard
1/Tln kT = 100 °Cln 0.02ln A = ?Ea​ = 75 kJ/mol

A first-order reaction has a rate constant of 0.02 s⁻¹ at 100 °C and an activation energy of 75 kJ/mol. Find the pre-exponential factor A in the Arrhenius equation.

k = 0.02 s⁻¹T = 100 °CEa = 75 kJ/molR = 8.314 J/(mol·K)
A = s⁻¹
15.Reactor sizing (CSTR & PFR)Medium
Q = 5 L/minX = 95%V = ?, k = 0.4 min⁻¹

A first-order liquid-phase reaction A → B with k = 0.4 min⁻¹ is carried out in a plug-flow reactor (PFR) fed at 5 L/min. The density is constant and the reactor is at steady state. Find the reactor volume V in litres for 95% conversion of A.

Q = 5 L/mink = 0.4 min⁻¹X = 95%
V = L
16.Reactor sizing (CSTR & PFR)Hard
V = 200 LV = 200 LQ = 10 L/minX = ?

A first-order liquid-phase reaction (k = 0.25 min⁻¹) runs in two equal CSTRs in series, each of 200 L. The feed rate is 10 L/min, the density is constant and the reactors are at steady state. Find the overall conversion X in percent.

V = 200 L (×2)Q = 10 L/mink = 0.25 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT100 °C85 °C90 °C10 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 470 kW. The hot fluid cools from 100 to 85 °C and the cold fluid heats from 10 to 90 °C. The overall heat transfer coefficient is 300 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 470 kWU = 300 W/(m²·K)Th: 100 → 85 °CTc: 10 → 90 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT165 °C80 °C70.84 °C20 °CΔT₁ΔT₂counter-flow

Hot oil (1.5 kg/s, cp = 2.5 kJ/(kg·K)) cools from 165 to 80 °C in a counter-flow exchanger. It heats 1.5 kg/s of water (cp = 4.18 kJ/(kg·K)) that enters at 20 °C. With U = 1000 W/(m²·K), find the heat transfer area A needed.

ṁh = 1.5 kg/scp,h = 2.5 kJ/(kg·K)Th: 165 → 80 °Cṁc = 1.5 kg/scp,c = 4.18 kJ/(kg·K)Tc,in = 20 °CU = 1000 W/(m²·K)
A = m²
19.Heat conductionMedium
Brick, k = 0.72200 mmExpanded polystyrene, k = 0.035150 mm24 °C3 °CTi​ = ?Q̇

A wall is made of 200 mm of brick and 150 mm of expanded polystyrene, with an area of 6 m². The outer faces are at 24 °C and 3 °C. Find the temperature Ti at the interface between the two layers.

L1 = 200 mm, k1 = 0.72 W/(m·K)L2 = 150 mm, k2 = 0.035 W/(m·K)A = 6 m²T1 = 24 °CT3 = 3 °C
Ti = °C
20.Heat conductionHard
Wood, k = 0.17150 mmConcrete, k = 1.475 mmroom 20 °Coutside 0 °CQ̇

A wall of 150 mm wood and 75 mm concrete separates a room at 20 °C from outside air at 0 °C. The convection coefficients are 7.7 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 4 m². Find the overall heat transfer coefficient U of the wall.

L1 = 150 mm, k1 = 0.17 W/(m·K)L2 = 75 mm, k2 = 1.4 W/(m·K)A = 4 m²hi = 7.7 W/(m²·K)ho = 20 W/(m²·K)Troom = 20 °CTout = 0 °C
U = W/(m²·K)
21.Pipe friction & head lossMedium
V = 2.2 m/sD = 200 mmL = 400 mf = 0.018

Water (ρ = 1000 kg/m³) flows at 2.2 m/s through a horizontal pipe, 400 m long, with an inside diameter of 200 mm. Use the Darcy friction factor f = 0.018 and g = 9.81 m/s². Find the pressure drop Δp over the pipe in kPa.

V = 2.2 m/sL = 400 mD = 200 mmf = 0.018ρ = 1000 kg/m³
Δp = kPa
22.Pipe friction & head lossHard
K = 5free outletH = ?L = 100 m, D = 100 mm, f = 0.024× bend (K = 0.3)

A pipe 100 m long with an inside diameter of 100 mm (Darcy friction factor f = 0.02) runs from an open reservoir and discharges as a free jet into the air. The minor losses are a square-edged entrance (K = 0.5), 4 bends (K = 0.3 each) and a valve (K = 5). Use g = 9.81 m/s². How far H must the reservoir surface be above the pipe outlet for a flow rate of 20 L/s?

Q = 20 L/sL = 100 mD = 100 mmf = 0.02Kentrance = 0.5Kbend = 0.3 (×4)Kvalve = 5
H = m
23.Pumps & pump powerMedium
PQ = 25 L/sH = 74 m

In a test, a pump delivers 25 L/s of water (ρ = 1000 kg/m³) against a head of 74 m while its shaft takes 24.2 kW. Use g = 9.81 m/s². Find the pump efficiency η in percent.

Q = 25 L/sH = 74 mPshaft = 24.2 kWg = 9.81 m/s²
η = %
24.Pumps & pump powerHard
250 kPa (gauge)PQ = 15 L/sΔz = 11 mL = 200 m, D = 100 mm, f = 0.018, ΣK = 6

A pump moves 15 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 11 m higher. The pipe is 200 m long with an inside diameter of 100 mm and a Darcy friction factor f = 0.018; the minor-loss coefficients add up to ΣK = 6 (entrance and exit included). Use g = 9.81 m/s². The upper tank is closed and the air above its water is at a gauge pressure of 250 kPa. Find the head H the pump must add.

Q = 15 L/sΔz = 11 mL = 200 mD = 100 mmf = 0.018ΣK = 6ptank = 250 kPa
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 900 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
salt: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 900·(20 − 25)/(25 − 30) = 900 kg/h

Answer

ṁ2 = 900 kg/h
2.Mass balance

Answer: W = 4032 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 4800·8/50 = 768 kg/h

Total balance

W = F − P = 4800 − 768 = 4032 kg/h

Answer

W = 4032 kg/h
3.Energy balance

Answer: tout = 31.53 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 2.5·3.6·(140 − 110) = 270 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 10 + 270/(3·4.18) = 31.53 °C

Answer

tout = 31.53 °C
4.Energy balance

Answer: ṁc = 0.4298 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 1.5·2.44·(160 − 130) = 109.8 kW

Heat that reaches the water

Qc = (1 − 0.1)·109.8 = 98.82 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 98.82/(4.18·55) = 0.4298 kg/s

Answer

ṁc = 0.4298 kg/s
5.Ideal gas law

Answer: V = 22.15 L

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = 110/28.01 = 3.927 mol
T = 100 + 273.15 = 373.1 K

Volume

V = nRT/P = 3.927·8.314·373.1/550 = 22.15 L

Answer

V = 22.15 L
6.Ideal gas law

Answer: V2 = 2.841 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 293.1 K, T2 = 333.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 20·(100/800)·(333.1/293.1) = 2.841 L

Answer

V2 = 2.841 L
7.Stoichiometry

Answer: m = 16.79 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(Fe2O3) = 24/159.69 = 0.1503 mol
n(CO) = 24/28.01 = 0.8568 mol

Limiting reactant

0.1503/1 = 0.1503, 0.8568/3 = 0.2856 → Fe2O3

Mass of product

n(Fe) = 0.1503·2 = 0.3006 mol
m = 0.3006·55.85 = 16.79 g

Answer

m = 16.79 g
8.Stoichiometry

Answer: Y = 87.97 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(Mg) = 6/24.31 = 0.2468 mol
m = 0.2468·2/2·40.3 = 9.947 g

Percent yield

Y = 8.75/9.947·100 = 87.97%

Answer

Y = 87.97%
9.Chemical equilibrium

Answer: [HI] = 0.1572 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

54 = (2x)²/(0.1 − x)²

Take the square root

7.348 = 2x/(0.1 − x) → x = 0.1·7.348/(2 + 7.348) = 0.07861 mol/L

Equilibrium concentration

[HI] = 2x = 0.1572 mol/L

Answer

[HI] = 0.1572 mol/L
10.Chemical equilibrium

Answer: [PCl5] = 0.168 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.04 = x²/(0.25 − x) → x² + 0.04·x − 0.01 = 0

Solve the quadratic

x = (−0.04 + √(0.04² + 4·0.01))/2 = 0.08198 mol/L

Equilibrium concentration

[PCl₅] = 0.25 − 0.08198 = 0.168 mol/L

Answer

[PCl5] = 0.168 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 31.63 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

150·0.388·(170 − Tf) = 200·4.18·(Tf − 22)

Solve for the final temperature

Tf = (58.2·170 + 836·22)/(58.2 + 836) = 31.63 °C

Answer

Tf = 31.63 °C
12.Calorimetry & enthalpy

Answer: q = 7416 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [2·(−393.5) + 3·(−285.8)] − [1·(−277.7) + 3·0] = −1367 kJ

Heat for the given mass

n = 250/46.07 = 5.427 mol
q = n·|ΔH°/1| = 5.427·1367 = 7416 kJ

Answer

q = 7416 kJ
13.Reaction kinetics

Answer: CA = 0.2222 mol/L

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Integrated second-order law

1/CA = 1/CA0 + kt = 0.5 + 0.2·20 = 4.5 L/mol
CA = 1/4.5 = 0.2222 mol/L

Answer

CA = 0.2222 mol/L
14.Reaction kinetics

Answer: A = 6.311 × 10⁸ s⁻¹

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperature

T = 100 + 273.15 = 373.1 K

Solve Arrhenius for A

Ea/(RT) = 75000/(8.314·373.1) = 24.18
A = k·e24.18 = 0.02·3.156 × 10¹⁰ = 6.311 × 10⁸ s⁻¹

Answer

A = 6.311 × 10⁸ s⁻¹
15.Reactor sizing (CSTR & PFR)

Answer: V = 37.45 L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = ln(1/(1 − 0.95))/0.4 = 2.996/0.4 = 7.489 min

Volume

V = Q·τ = 5·7.489 = 37.45 L

Answer

V = 37.45 L
16.Reactor sizing (CSTR & PFR)

Answer: X = 97.22 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 200/10 = 20 min, kτ = 0.25·20 = 5

Conversion

C1/CA0 = 1/(1 + kτ) = 1/(1 + 5) = 0.1667
C2/CA0 = 1/(1 + kτ)² = 0.02778
X = 1 − 0.02778 = 97.22%

Answer

X = 97.22%
17.Heat exchangers (LMTD)

Answer: A = 48.56 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 100 − 90 = 10 K
ΔT₂ = Th,out − Tc,in = 85 − 10 = 75 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (10 − 75)/ln(10/75) = 32.26 K

Area

A = Q̇/(U·ΔTlm) = 470000/(300·32.26) = 48.56 m²

Answer

A = 48.56 m²
18.Heat exchangers (LMTD)

Answer: A = 4.205 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = ṁhcp,h(Th,in − Th,out) = 1.5·2.5·85 = 318.8 kW
Tc,out = 20 + 318.8/(1.5·4.18) = 70.84 °C

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 165 − 70.84 = 94.16 K
ΔT₂ = Th,out − Tc,in = 80 − 20 = 60 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (94.16 − 60)/ln(94.16/60) = 75.8 K

Area

A = Q̇/(U·ΔTlm) = 318750/(1000·75.8) = 4.205 m²

Answer

A = 4.205 m²
19.Heat conduction

Answer: Ti = 22.72 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (200/1000)/(0.72·6) = 0.0463 K/W
R2 = L2/(k2A) = (150/1000)/(0.035·6) = 0.7143 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 21/0.7606 = 27.61 W

Interface temperature

The temperature drops across the first layer by Q̇·R₁.

Ti = T1 − Q̇·R1 = 24 − 27.61·0.0463 = 22.72 °C

Answer

Ti = 22.72 °C
20.Heat conduction

Answer: U = 0.8962 W/(m²·K)

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(7.7·4) = 0.03247 K/W
R1 = L1/(k1A) = (150/1000)/(0.17·4) = 0.2206 K/W
R2 = L2/(k2A) = (75/1000)/(1.4·4) = 0.01339 K/W
Ro = 1/(hoA) = 1/(20·4) = 0.0125 K/W
ΣR = 0.2789 K/W

Overall coefficient

U = 1/(A·ΣR) = 1/(4·0.2789) = 0.8962 W/(m²·K)

Answer

U = 0.8962 W/(m²·K)
21.Pipe friction & head loss

Answer: Δp = 87.12 kPa

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Head loss

hf = f·(L/D)·V²/(2g) = 0.018·(400/0.2)·2.2²/(2·9.81) = 8.881 m

Pressure drop

The pipe is horizontal and the velocity does not change, so the energy equation reduces to Δp = ρ·g·hf.

Δp = ρ·g·hf = 1000·9.81·8.881 = 87120 Pa = 87.12 kPa

Answer

Δp = 87.12 kPa
22.Pipe friction & head loss

Answer: H = 9.155 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.02/0.007854 = 2.546 m/s
V²/(2g) = 0.3305 m

Loss coefficients

f·L/D = 0.02·100/0.1 = 20
ΣK = 0.5 + 4·0.3 + 5 = 6.7

Energy equation

The outlet jet still carries its velocity head; it is not a loss but it has to be supplied.

H = (1 + 20 + 6.7)·0.3305 = 9.155 m

Answer

H = 9.155 m
23.Pumps & pump power

Answer: η = 74.99 %

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.025·74 = 18.15 kW

Efficiency

η = Ph/Pshaft = 18.15/24.2 = 74.99%

Answer

η = 74.99%
24.Pumps & pump power

Answer: H = 44.29 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.015/0.007854 = 1.91 m/s
V²/(2g) = 0.1859 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (36 + 6)·0.1859 = 7.808 m

Pressure head

p/(ρ·g) = 250000/(1000·9.81) = 25.48 m

Pump head

Both surfaces are practically at rest, so there is no velocity head term.

H = Δz + p/(ρ·g) + hL = 11 + 25.48 + 7.808 = 44.29 m

Answer

H = 44.29 m

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