FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

New problemsBack to the course

In the print window, choose “Save as PDF” to keep a copy on your device.

1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 11000 kg/h · 30% saltStream 2ṁ₂ = ? · 15% saltProduct20% salt

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 20% salt? Find ṁ2.

ṁ1 = 1000 kg/hx1 = 30 %x2 = 15 %x3 = 20 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F2200 kg/h · 20% NaOHProduct PP = ? · 45%Vapour W (pure water)0% NaOH

An evaporator concentrates a NaOH solution by boiling off pure water. Find the product flow P in kg/h.

F = 2200 kg/hxF = 20 %xP = 45 %
P = kg/h
3.Energy balanceMedium
hot sidecold sideethanol · 160 °C80 °Cwater · 30 °Ct = ? °C

Hot ethanol cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 2 kg/scp,h = 2.44 kJ/(kg·K)Th: 160 → 80 °Cṁc = 3 kg/scp,c = 4.18 kJ/(kg·K)tin = 30 °C
tout = °C
4.Energy balanceHard
hot sidecold sideethanol · 160 °C60 °Cwater · 15 °C50 °C · ṁ = ?10% lost

Hot ethanol heats water in an exchanger that loses 10% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 0.5 kg/scp,h = 2.44 kJ/(kg·K)Th: 160 → 60 °Ct: 15 → 50 °Ccp,c = 4.18 kJ/(kg·K)loss = 10 %
ṁc = kg/s
5.Ideal gas lawMedium
130 g of N₂V = 5 LT = 15 °CP = ?

A tank of 5 L contains 130 g of N₂ at 15 °C. Treat it as an ideal gas and find the pressure P.

m = 130 gM = 28.01 g/molV = 5 LT = 15 °CR = 8.314 J/(mol·K)
P = kPa
6.Ideal gas lawHard
State 1State 2

A fixed amount of N₂ goes from 400 kPa, 2 L, 10 °C to 700 kPa and 250 °C. Find the new volume V2.

P1 = 400 kPaV1 = 2 LT1 = 10 °CP2 = 700 kPaT2 = 250 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(Fe)m(Fe)÷ M(X)× 2/ν× M(Fe)

4 g of Fe2O3 and 10 g of CO react according to Fe2O3 + 3CO → 2Fe + 3CO2. What mass m of Fe can form?

M(Fe2O3) = 159.69M(CO) = 28.01M(Fe) = 55.85 g/mol
m = g
8.StoichiometryHard
m(CaCO3​)n(CaCO3​)n(CO2​)m(CO2​)÷ M(CaCO3​)× 1/1× M(CO2​)

In the reaction CaCO3 → CaO + CO2, 12 g of CaCO3 reacts completely (the other reactants are in excess) and 3.96 g of CO2 is collected. Find the percent yield Y.

M(CaCO3) = 100.09 g/molM(CO2) = 44.01 g/molactual: 3.96 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII110C−x−x+2xE1 − x1 − x2x

1 mol/L of H₂ and 1 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 36. Find the equilibrium concentration [H2].

[H₂]₀ = [I₂]₀ = 1 mol/LKc = 36
[H2] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.800C−x+x+xE0.8 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.1 at the reaction temperature. A container starts with 0.8 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 0.8 mol/LKc = 0.1
[PCl5] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Leadm = 75 gT = 130 °Cc = 0.129 J/(g·°C)Waterm = 150 gT = 22 °Cc = 4.18 J/(g·°C)

A 75 g block of lead (c = 0.129 J/(g·°C)) at 130 °C is dropped into 150 g of water (c = 4.18 J/(g·°C)) at 22 °C in an insulated cup. Find the final temperature Tf.

mmetal = 75 gcmetal = 0.129 J/(g·°C)Tmetal = 130 °Cmwater = 150 gTwater = 22 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H20 g CH4​CH4​ + 2O₂reactantsCO₂ + 2H₂O(l)productsq = ?

Use the standard enthalpies of formation to find the heat q released when 20 g of CH4 (M = 16.04 g/mol) burns completely: CH4 + 2O₂ → CO₂ + 2H₂O(l). Give q as a positive number.

ΔH°f(CH4) = −74.8 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
q = kJ
13.Reaction kineticsMedium
t (min)C (mol/L)10 minC = ?

A reaction with rate law −rA = k·CA² has k = 0.5 L/(mol·min) and starts at 2 mol/L. Find the concentration CA after 10 min.

k = 0.5 L/(mol·min)CA0 = 2 mol/Lt = 10 min
CA = mol/L
14.Reaction kineticsHard
Tk35 °C0.00560 °C0.168

The rate constant of a reaction is 0.005 min⁻¹ at 35 °C and 0.168 min⁻¹ at 60 °C. Find the activation energy Ea.

k1 = 0.005 min⁻¹T1 = 35 °Ck2 = 0.168 min⁻¹T2 = 60 °CR = 8.314 J/(mol·K)
Ea = kJ/mol
15.Reactor sizing (CSTR & PFR)Medium
QX = 80%same Q, k and X as the CSTR

A first-order liquid-phase reaction must reach 80% conversion. How many times larger must a CSTR be than a PFR for the same feed rate, rate constant and conversion? Find the ratio VCSTR/VPFR.

X = 80%first order, same k and Q
VCSTR/VPFR =
16.Reactor sizing (CSTR & PFR)Hard
V = 1500 LV = 1500 LQ = 100 L/minX = ?

A first-order liquid-phase reaction (k = 0.25 min⁻¹) runs in two equal CSTRs in series, each of 1500 L. The feed rate is 100 L/min, the density is constant and the reactors are at steady state. Find the overall conversion X in percent.

V = 1500 L (×2)Q = 100 L/mink = 0.25 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT100 °C80 °C40 °C15 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 290 kW. Its heat transfer area is 20 m². The hot fluid cools from 100 to 80 °C and the cold fluid heats from 15 to 40 °C. Find the overall heat transfer coefficient U.

Q̇ = 290 kWA = 20 m²Th: 100 → 80 °CTc: 15 → 40 °C
U = W/(m²·K)
18.Heat exchangers (LMTD)Hard
lengthT85 °C65 °C33.35 °C30 °CΔT₁ΔT₂counter-flow

Hot oil (0.5 kg/s, cp = 2.1 kJ/(kg·K)) cools from 85 to 65 °C in a counter-flow exchanger. It heats 1.5 kg/s of water (cp = 4.18 kJ/(kg·K)) that enters at 30 °C. With U = 200 W/(m²·K), find the heat transfer area A needed.

ṁh = 0.5 kg/scp,h = 2.1 kJ/(kg·K)Th: 85 → 65 °Cṁc = 1.5 kg/scp,c = 4.18 kJ/(kg·K)Tc,in = 30 °CU = 200 W/(m²·K)
A = m²
19.Heat conductionMedium
Brick, k = 0.7250 mmExpanded polystyrene, k = 0.03575 mm23 °C-13 °CTi​ = ?Q̇

A wall is made of 50 mm of brick and 75 mm of expanded polystyrene, with an area of 20 m². The outer faces are at 23 °C and -13 °C. Find the temperature Ti at the interface between the two layers.

L1 = 50 mm, k1 = 0.72 W/(m·K)L2 = 75 mm, k2 = 0.035 W/(m·K)A = 20 m²T1 = 23 °CT3 = -13 °C
Ti = °C
20.Heat conductionHard
Concrete, k = 1.450 mmGypsum board, k = 0.1775 mmroom 22 °Coutside -12 °CQ̇

A wall of 50 mm concrete and 75 mm gypsum board separates a room at 22 °C from outside air at -12 °C. The convection coefficients are 7.7 W/(m²·K) inside and 25 W/(m²·K) outside, and the wall area is 4 m². Find the overall heat transfer coefficient U of the wall.

L1 = 50 mm, k1 = 1.4 W/(m·K)L2 = 75 mm, k2 = 0.17 W/(m·K)A = 4 m²hi = 7.7 W/(m²·K)ho = 25 W/(m²·K)Troom = 22 °CTout = -12 °C
U = W/(m²·K)
21.Pipe friction & head lossMedium
V = 3 m/sD = 200 mmL = 200 mf = 0.015

Water (ρ = 1000 kg/m³) flows at 3 m/s through a horizontal pipe, 200 m long, with an inside diameter of 200 mm. Use the Darcy friction factor f = 0.015 and g = 9.81 m/s². Find the pressure drop Δp over the pipe in kPa.

V = 3 m/sL = 200 mD = 200 mmf = 0.015ρ = 1000 kg/m³
Δp = kPa
22.Pipe friction & head lossHard
K = 2Δz = ?L = 150 m, D = 300 mm, f = 0.0222× bend (K = 0.3)

Two open reservoirs are joined by a pipe 150 m long with an inside diameter of 300 mm and a Darcy friction factor f = 0.022. The minor losses are a square-edged entrance (K = 0.5), 2 bends (K = 0.3 each), a valve (K = 2) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². What difference in water level Δz between the reservoirs gives a flow rate of 75 L/s?

Q = 75 L/sL = 150 mD = 300 mmf = 0.022Kentrance = 0.5Kbend = 0.3 (×2)Kvalve = 2Kexit = 1.0
Δz = m
23.Pumps & pump powerMedium
PQ = 80 L/sH = 78 m

A pump delivers 80 L/s of water (ρ = 1000 kg/m³) against a head of 78 m. The pump efficiency is 82% and the electric motor driving it has an efficiency of 90%. Use g = 9.81 m/s². Find the electrical power Pel the motor draws, in kW.

Q = 80 L/sH = 78 mηpump = 82%ηmotor = 90%g = 9.81 m/s²
Pel = kW
24.Pumps & pump powerHard
PQ = 80 L/sΔz = 15 mL = 300 m, D = 200 mm, f = 0.02, ΣK = 8

A pump moves 80 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 15 m higher. The pipe is 300 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.02; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². Find the head H the pump must add.

Q = 80 L/sΔz = 15 mL = 300 mD = 200 mmf = 0.02ΣK = 8
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 2000 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
salt: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 1000·(30 − 20)/(20 − 15) = 2000 kg/h

Answer

ṁ2 = 2000 kg/h
2.Mass balance

Answer: P = 977.8 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 2200·20/45 = 977.8 kg/h

Answer

P = 977.8 kg/h
3.Energy balance

Answer: tout = 61.13 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 2·2.44·(160 − 80) = 390.4 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 30 + 390.4/(3·4.18) = 61.13 °C

Answer

tout = 61.13 °C
4.Energy balance

Answer: ṁc = 0.7505 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 0.5·2.44·(160 − 60) = 122 kW

Heat that reaches the water

Qc = (1 − 0.1)·122 = 109.8 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 109.8/(4.18·35) = 0.7505 kg/s

Answer

ṁc = 0.7505 kg/s
5.Ideal gas law

Answer: P = 2224 kPa

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = m/M = 130/28.01 = 4.641 mol
T = 15 + 273.15 = 288.1 K

Pressure

P = nRT/V = 4.641·8.314·288.1/0.005 = 2224 kPa

Answer

P = 2224 kPa
6.Ideal gas law

Answer: V2 = 2.112 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 283.1 K, T2 = 523.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 2·(400/700)·(523.1/283.1) = 2.112 L

Answer

V2 = 2.112 L
7.Stoichiometry

Answer: m = 2.798 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(Fe2O3) = 4/159.69 = 0.02505 mol
n(CO) = 10/28.01 = 0.357 mol

Limiting reactant

0.02505/1 = 0.02505, 0.357/3 = 0.119 → Fe2O3

Mass of product

n(Fe) = 0.02505·2 = 0.0501 mol
m = 0.0501·55.85 = 2.798 g

Answer

m = 2.798 g
8.Stoichiometry

Answer: Y = 75.05 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(CaCO3) = 12/100.09 = 0.1199 mol
m = 0.1199·1/1·44.01 = 5.276 g

Percent yield

Y = 3.96/5.276·100 = 75.05%

Answer

Y = 75.05%
9.Chemical equilibrium

Answer: [H2] = 0.25 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

36 = (2x)²/(1 − x)²

Take the square root

6 = 2x/(1 − x) → x = 1·6/(2 + 6) = 0.75 mol/L

Equilibrium concentration

[H₂] = 1 − x = 0.25 mol/L

Answer

[H2] = 0.25 mol/L
10.Chemical equilibrium

Answer: [PCl5] = 0.5628 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.1 = x²/(0.8 − x) → x² + 0.1·x − 0.08 = 0

Solve the quadratic

x = (−0.1 + √(0.1² + 4·0.08))/2 = 0.2372 mol/L

Equilibrium concentration

[PCl₅] = 0.8 − 0.2372 = 0.5628 mol/L

Answer

[PCl5] = 0.5628 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 23.64 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

75·0.129·(130 − Tf) = 150·4.18·(Tf − 22)

Solve for the final temperature

Tf = (9.675·130 + 627·22)/(9.675 + 627) = 23.64 °C

Answer

Tf = 23.64 °C
12.Calorimetry & enthalpy

Answer: q = 1110 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [1·(−393.5) + 2·(−285.8)] − [1·(−74.8) + 2·0] = −890.3 kJ

Heat for the given mass

n = 20/16.04 = 1.247 mol
q = n·|ΔH°/1| = 1.247·890.3 = 1110 kJ

Answer

q = 1110 kJ
13.Reaction kinetics

Answer: CA = 0.1818 mol/L

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Integrated second-order law

1/CA = 1/CA0 + kt = 0.5 + 0.5·10 = 5.5 L/mol
CA = 1/5.5 = 0.1818 mol/L

Answer

CA = 0.1818 mol/L
14.Reaction kinetics

Answer: Ea = 120 kJ/mol

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperatures

T1 = 308.1 K, T2 = 333.1 K

Solve Arrhenius for Ea

Ea = −R·ln(k2/k1)/(1/T2 − 1/T1) = −8.314·3.515/(-2.435e-4) = 119988 J/mol
Ea = 120 kJ/mol

Answer

Ea = 120 kJ/mol
15.Reactor sizing (CSTR & PFR)

Answer: VCSTR/VPFR = 2.485

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

k·τ for each reactor

CSTR: k·τ = X/(1 − X) = 0.8/0.2 = 4
PFR: k·τ = ln(1/(1 − X)) = ln(5) = 1.609

Ratio of volumes

VCSTR/VPFR = 4/1.609 = 2.485

Answer

VCSTR/VPFR = 2.485

The gap grows quickly at high conversion.

16.Reactor sizing (CSTR & PFR)

Answer: X = 95.57 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 1500/100 = 15 min, kτ = 0.25·15 = 3.75

Conversion

C1/CA0 = 1/(1 + kτ) = 1/(1 + 3.75) = 0.2105
C2/CA0 = 1/(1 + kτ)² = 0.04432
X = 1 − 0.04432 = 95.57%

Answer

X = 95.57%
17.Heat exchangers (LMTD)

Answer: U = 232.1 W/(m²·K)

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 100 − 40 = 60 K
ΔT₂ = Th,out − Tc,in = 80 − 15 = 65 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (60 − 65)/ln(60/65) = 62.47 K

Overall coefficient

U = Q̇/(A·ΔTlm) = 290000/(20·62.47) = 232.1 W/(m²·K)

Answer

U = 232.1 W/(m²·K)
18.Heat exchangers (LMTD)

Answer: A = 2.454 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = ṁhcp,h(Th,in − Th,out) = 0.5·2.1·20 = 21 kW
Tc,out = 30 + 21/(1.5·4.18) = 33.35 °C

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 85 − 33.35 = 51.65 K
ΔT₂ = Th,out − Tc,in = 65 − 30 = 35 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (51.65 − 35)/ln(51.65/35) = 42.79 K

Area

A = Q̇/(U·ΔTlm) = 21000/(200·42.79) = 2.454 m²

Answer

A = 2.454 m²
19.Heat conduction

Answer: Ti = 21.87 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (50/1000)/(0.72·20) = 0.003472 K/W
R2 = L2/(k2A) = (75/1000)/(0.035·20) = 0.1071 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 36/0.1106 = 325.5 W

Interface temperature

The temperature drops across the first layer by Q̇·R₁.

Ti = T1 − Q̇·R1 = 23 − 325.5·0.003472 = 21.87 °C

Answer

Ti = 21.87 °C
20.Heat conduction

Answer: U = 1.546 W/(m²·K)

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(7.7·4) = 0.03247 K/W
R1 = L1/(k1A) = (50/1000)/(1.4·4) = 0.008929 K/W
R2 = L2/(k2A) = (75/1000)/(0.17·4) = 0.1103 K/W
Ro = 1/(hoA) = 1/(25·4) = 0.01 K/W
ΣR = 0.1617 K/W

Overall coefficient

U = 1/(A·ΣR) = 1/(4·0.1617) = 1.546 W/(m²·K)

Answer

U = 1.546 W/(m²·K)
21.Pipe friction & head loss

Answer: Δp = 67.5 kPa

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Head loss

hf = f·(L/D)·V²/(2g) = 0.015·(200/0.2)·3²/(2·9.81) = 6.881 m

Pressure drop

The pipe is horizontal and the velocity does not change, so the energy equation reduces to Δp = ρ·g·hf.

Δp = ρ·g·hf = 1000·9.81·6.881 = 67500 Pa = 67.5 kPa

Answer

Δp = 67.5 kPa
22.Pipe friction & head loss

Answer: Δz = 0.8664 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.075/0.07069 = 1.061 m/s
V²/(2g) = 0.05738 m

Loss coefficients

f·L/D = 0.022·150/0.3 = 11
ΣK = 0.5 + 2·0.3 + 2 + 1.0 = 4.1

Total head loss

hf = 11·0.05738 = 0.6312 m
hm = 4.1·0.05738 = 0.2353 m
Δz = hf + hm = 0.8664 m

Answer

Δz = 0.8664 m
23.Pumps & pump power

Answer: Pel = 82.95 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.08·78 = 61.21 kW

Shaft power

Pshaft = 61.21/0.82 = 74.65 kW

Electrical power

Pel = 74.65/0.9 = 82.95 kW

Answer

Pel = 82.95 kW
24.Pumps & pump power

Answer: H = 27.56 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.08/0.03142 = 2.546 m/s
V²/(2g) = 0.3305 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (30 + 8)·0.3305 = 12.56 m

Pump head

Both surfaces are open and practically at rest, so pressure and velocity terms drop out.

H = Δz + hL = 15 + 12.56 = 27.56 m

Answer

H = 27.56 m

This is independent practice material. ExamProblems is not affiliated with or endorsed by the organisation that runs this exam, and the exam name is used only to describe the content. The FE exam is run by NCEES, which is not affiliated with ExamProblems and does not endorse it.

ExamProblems · examproblems.com/courses/fe-exam-chemical