FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1700 kg/h · 15% NaOHStream 2ṁ₂ = ? · 45% NaOHProduct25% NaOH

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 25% NaOH? Find ṁ2.

ṁ1 = 700 kg/hx1 = 15 %x2 = 45 %x3 = 25 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F3200 kg/h · 13% saltProduct PP = ? · 30%Vapour W (pure water)0% salt

An evaporator concentrates a salt solution by boiling off pure water. Find the product flow P in kg/h.

F = 3200 kg/hxF = 13 %xP = 30 %
P = kg/h
3.Energy balanceMedium
hot sidecold sideglycol mix · 150 °C120 °Cwater · 15 °Ct = ? °C

Hot glycol mix cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 2.5 kg/scp,h = 3.6 kJ/(kg·K)Th: 150 → 120 °Cṁc = 2 kg/scp,c = 4.18 kJ/(kg·K)tin = 15 °C
tout = °C
4.Energy balanceHard
hot sidecold sidelight oil · 170 °C130 °Cwater · 30 °C55 °C · ṁ = ?15% lost

Hot light oil heats water in an exchanger that loses 15% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 3 kg/scp,h = 2.1 kJ/(kg·K)Th: 170 → 130 °Ct: 30 → 55 °Ccp,c = 4.18 kJ/(kg·K)loss = 15 %
ṁc = kg/s
5.Ideal gas lawMedium
130 g of O₂V = 5 LT = 45 °CP = ?

A tank of 5 L contains 130 g of O₂ at 45 °C. Treat it as an ideal gas and find the pressure P.

m = 130 gM = 32 g/molV = 5 LT = 45 °CR = 8.314 J/(mol·K)
P = kPa
6.Ideal gas lawHard
State 1State 2

A fixed amount of CH₄ goes from 200 kPa, 20 L, 40 °C to 250 kPa and 220 °C. Find the new volume V2.

P1 = 200 kPaV1 = 20 LT1 = 40 °CP2 = 250 kPaT2 = 220 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(CO2​)m(CO2​)÷ M(X)× 3/ν× M(CO2​)

20 g of Fe2O3 and 64 g of CO react according to Fe2O3 + 3CO → 2Fe + 3CO2. What mass m of CO2 can form?

M(Fe2O3) = 159.69M(CO) = 28.01M(CO2) = 44.01 g/mol
m = g
8.StoichiometryHard
m(CH4​)n(CH4​)n(CO2​)m(CO2​)÷ M(CH4​)× 1/1× M(CO2​)

In the reaction CH4 + 2O2 → CO2 + 2H2O, 10 g of CH4 reacts completely (the other reactants are in excess) and 25.79 g of CO2 is collected. Find the percent yield Y.

M(CH4) = 16.04 g/molM(CO2) = 44.01 g/molactual: 25.79 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII110C−x−x+2xE1 − x1 − x2x

1 mol/L of H₂ and 1 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 9. Find the equilibrium concentration [H2].

[H₂]₀ = [I₂]₀ = 1 mol/LKc = 9
[H2] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.500C−x+x+xE0.5 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.05 at the reaction temperature. A container starts with 0.5 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 0.5 mol/LKc = 0.05
[PCl5] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Zincm = 75 gT = 110 °Cc = 0.388 J/(g·°C)Waterm = 150 gT = 24 °Cc = 4.18 J/(g·°C)

A 75 g block of zinc (c = 0.388 J/(g·°C)) at 110 °C is dropped into 150 g of water (c = 4.18 J/(g·°C)) at 24 °C in an insulated cup. Find the final temperature Tf.

mmetal = 75 gcmetal = 0.388 J/(g·°C)Tmetal = 110 °Cmwater = 150 gTwater = 24 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
HC6​H12​O6​ + 6O₂reactants6CO₂ + 6H₂O(l)productsΔH° = ?

Use the standard enthalpies of formation to find ΔH° for the reaction C6H12O6 + 6O₂ → 6CO₂ + 6H₂O(l).

ΔH°f(C6H12O6) = −1274 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
ΔH° = kJ
13.Reaction kineticsMedium
t (min)C (mol/L)30 minC = ?

A reaction with rate law −rA = k·CA² has k = 0.05 L/(mol·min) and starts at 2 mol/L. Find the concentration CA after 30 min.

k = 0.05 L/(mol·min)CA0 = 2 mol/Lt = 30 min
CA = mol/L
14.Reaction kineticsHard
CA0​ (mol/L)r (mol/(L·s))run 10.20.012run 20.40.024n = ?

Two experiments measure the initial rate of A → products. With CA0 = 0.2 mol/L the rate is 0.012 mol/(L·s); with CA0 = 0.4 mol/L it is 0.024 mol/(L·s). Find the reaction order n with respect to A.

CA0,1 = 0.2 mol/Lr1 = 0.012 mol/(L·s)CA0,2 = 0.4 mol/Lr2 = 0.024 mol/(L·s)
n =
15.Reactor sizing (CSTR & PFR)Medium
Q = 80 L/minX = 50%V = ?, k = 0.12 min⁻¹

A first-order liquid-phase reaction A → B with k = 0.12 min⁻¹ is carried out in a plug-flow reactor (PFR) fed at 80 L/min. The density is constant and the reactor is at steady state. Find the reactor volume V in litres for 50% conversion of A.

Q = 80 L/mink = 0.12 min⁻¹X = 50%
V = L
16.Reactor sizing (CSTR & PFR)Hard
Q = 40 L/minX = ?V = 500 L

A first-order liquid-phase reaction (k = 0.1 min⁻¹) runs in a 500 L plug-flow reactor (PFR) fed at 40 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 500 LQ = 40 L/mink = 0.1 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT130 °C40 °C30 °C10 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 360 kW. The hot fluid cools from 130 to 40 °C and the cold fluid heats from 10 to 30 °C. The overall heat transfer coefficient is 1500 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 360 kWU = 1500 W/(m²·K)Th: 130 → 40 °CTc: 10 → 30 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT140 °C30 °C?ΔT₁ΔT₂condensing steam

Steam condenses at a constant 140 °C on the outside of the tubes of a condenser with a heat transfer area of 5 m² and U = 1500 W/(m²·K). Cooling water (3 kg/s, cp = 4.18 kJ/(kg·K)) enters the tubes at 30 °C. Find the water outlet temperature Tc,out.

Ts = 140 °CA = 5 m²U = 1500 W/(m²·K)ṁ = 3 kg/scp = 4.18 kJ/(kg·K)Tc,in = 30 °C
Tc,out = °C
19.Heat conductionMedium
Expanded polystyrene, k = 0.035150 mmBrick, k = 0.7225 mm15 °C-5 °CQ̇ = ?

A wall is made of 150 mm of expanded polystyrene and 25 mm of brick, with an area of 10 m². The outer faces are at 15 °C and -5 °C. Find the heat flow Q̇ through the wall.

L1 = 150 mm, k1 = 0.035 W/(m·K)L2 = 25 mm, k2 = 0.72 W/(m·K)A = 10 m²T1 = 15 °CT3 = -5 °C
Q̇ = W
20.Heat conductionHard
Gypsum board, k = 0.17250 mmGlass, k = 0.9625 mmroom 22 °Coutside 5 °CQ̇ = ?

A wall of 250 mm gypsum board and 25 mm glass separates a room at 22 °C from outside air at 5 °C. The convection coefficients are 7.7 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 10 m². Find the heat loss Q̇ through the wall.

L1 = 250 mm, k1 = 0.17 W/(m·K)L2 = 25 mm, k2 = 0.96 W/(m·K)A = 10 m²hi = 7.7 W/(m²·K)ho = 20 W/(m²·K)Troom = 22 °CTout = 5 °C
Q̇ = W
21.Pipe friction & head lossMedium
V = 2.1 m/sD = 200 mmL = 100 mf = 0.022

Water (ρ = 1000 kg/m³) flows at 2.1 m/s through a horizontal pipe, 100 m long, with an inside diameter of 200 mm. Use the Darcy friction factor f = 0.022 and g = 9.81 m/s². Find the pressure drop Δp over the pipe in kPa.

V = 2.1 m/sL = 100 mD = 200 mmf = 0.022ρ = 1000 kg/m³
Δp = kPa
22.Pipe friction & head lossHard
K = 2free outletH = ?L = 200 m, D = 250 mm, f = 0.023× bend (K = 0.3)

A pipe 200 m long with an inside diameter of 250 mm (Darcy friction factor f = 0.02) runs from an open reservoir and discharges as a free jet into the air. The minor losses are a square-edged entrance (K = 0.5), 3 bends (K = 0.3 each) and a valve (K = 2). Use g = 9.81 m/s². How far H must the reservoir surface be above the pipe outlet for a flow rate of 120 L/s?

Q = 120 L/sL = 200 mD = 250 mmf = 0.02Kentrance = 0.5Kbend = 0.3 (×3)Kvalve = 2
H = m
23.Pumps & pump powerMedium
PQ = 50 L/sH = 22 m

A pump with an efficiency of 75% delivers 50 L/s of water (ρ = 1000 kg/m³) against a head of 22 m. Use g = 9.81 m/s². Find the shaft power Pshaft needed, in kW.

Q = 50 L/sH = 22 mη = 75%g = 9.81 m/s²
Pshaft = kW
24.Pumps & pump powerHard
PQ = 100 L/sΔz = 8 mL = 100 m, D = 250 mm, f = 0.025, ΣK = 8

A pump moves 100 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 8 m higher. The pipe is 100 m long with an inside diameter of 250 mm and a Darcy friction factor f = 0.025; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². Find the head H the pump must add.

Q = 100 L/sΔz = 8 mL = 100 mD = 250 mmf = 0.025ΣK = 8
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 350 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
NaOH: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 700·(15 − 25)/(25 − 45) = 350 kg/h

Answer

ṁ2 = 350 kg/h
2.Mass balance

Answer: P = 1387 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 3200·13/30 = 1387 kg/h

Answer

P = 1387 kg/h
3.Energy balance

Answer: tout = 47.3 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 2.5·3.6·(150 − 120) = 270 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 15 + 270/(2·4.18) = 47.3 °C

Answer

tout = 47.3 °C
4.Energy balance

Answer: ṁc = 2.05 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 3·2.1·(170 − 130) = 252 kW

Heat that reaches the water

Qc = (1 − 0.15)·252 = 214.2 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 214.2/(4.18·25) = 2.05 kg/s

Answer

ṁc = 2.05 kg/s
5.Ideal gas law

Answer: P = 2149 kPa

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = m/M = 130/32 = 4.063 mol
T = 45 + 273.15 = 318.1 K

Pressure

P = nRT/V = 4.063·8.314·318.1/0.005 = 2149 kPa

Answer

P = 2149 kPa
6.Ideal gas law

Answer: V2 = 25.2 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 313.1 K, T2 = 493.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 20·(200/250)·(493.1/313.1) = 25.2 L

Answer

V2 = 25.2 L
7.Stoichiometry

Answer: m = 16.54 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(Fe2O3) = 20/159.69 = 0.1252 mol
n(CO) = 64/28.01 = 2.285 mol

Limiting reactant

0.1252/1 = 0.1252, 2.285/3 = 0.7616 → Fe2O3

Mass of product

n(CO2) = 0.1252·3 = 0.3757 mol
m = 0.3757·44.01 = 16.54 g

Answer

m = 16.54 g
8.Stoichiometry

Answer: Y = 93.99 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(CH4) = 10/16.04 = 0.6234 mol
m = 0.6234·1/1·44.01 = 27.44 g

Percent yield

Y = 25.79/27.44·100 = 93.99%

Answer

Y = 93.99%
9.Chemical equilibrium

Answer: [H2] = 0.4 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

9 = (2x)²/(1 − x)²

Take the square root

3 = 2x/(1 − x) → x = 1·3/(2 + 3) = 0.6 mol/L

Equilibrium concentration

[H₂] = 1 − x = 0.4 mol/L

Answer

[H2] = 0.4 mol/L
10.Chemical equilibrium

Answer: [PCl5] = 0.3649 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.05 = x²/(0.5 − x) → x² + 0.05·x − 0.025 = 0

Solve the quadratic

x = (−0.05 + √(0.05² + 4·0.025))/2 = 0.1351 mol/L

Equilibrium concentration

[PCl₅] = 0.5 − 0.1351 = 0.3649 mol/L

Answer

[PCl5] = 0.3649 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 27.81 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

75·0.388·(110 − Tf) = 150·4.18·(Tf − 24)

Solve for the final temperature

Tf = (29.1·110 + 627·24)/(29.1 + 627) = 27.81 °C

Answer

Tf = 27.81 °C
12.Calorimetry & enthalpy

Answer: ΔH° = −2802 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [6·(−393.5) + 6·(−285.8)] − [1·(−1274) + 6·0] = −2802 kJ

Answer

ΔH° = −2802 kJ

Negative: the reaction gives off heat (exothermic).

13.Reaction kinetics

Answer: CA = 0.5 mol/L

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Integrated second-order law

1/CA = 1/CA0 + kt = 0.5 + 0.05·30 = 2 L/mol
CA = 1/2 = 0.5 mol/L

Answer

CA = 0.5 mol/L
14.Reaction kinetics

Answer: n = 1

Method of initial rates: for r = k·Cⁿ, comparing two runs that differ only in the starting concentration removes k: r₂/r₁ = (C₂/C₁)ⁿ. Doubling C doubles the rate for first order and quadruples it for second order.

Ratios

r2/r1 = 0.024/0.012 = 2
C2/C1 = 0.4/0.2 = 2

Order

n = ln(2)/ln(2) = 1

Answer

n = 1
15.Reactor sizing (CSTR & PFR)

Answer: V = 462.1 L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = ln(1/(1 − 0.5))/0.12 = 0.6931/0.12 = 5.776 min

Volume

V = Q·τ = 80·5.776 = 462.1 L

Answer

V = 462.1 L
16.Reactor sizing (CSTR & PFR)

Answer: X = 71.35 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 500/40 = 12.5 min, kτ = 0.1·12.5 = 1.25

Conversion

X = 1 − e−kτ = 1 − e−1.25 = 71.35%

Answer

X = 71.35%
17.Heat exchangers (LMTD)

Answer: A = 4.128 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 130 − 30 = 100 K
ΔT₂ = Th,out − Tc,in = 40 − 10 = 30 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (100 − 30)/ln(100/30) = 58.14 K

Area

A = Q̇/(U·ΔTlm) = 360000/(1500·58.14) = 4.128 m²

Answer

A = 4.128 m²
18.Heat exchangers (LMTD)

Answer: Tc,out = 79.52 °C

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Combine the energy balance and the rate equation

With ΔT₁ = Ts − Tc,in and ΔT₂ = Ts − Tc,out, the difference ΔT₁ − ΔT₂ equals the water temperature rise, so the rise cancels.

ṁcp(ΔT₁ − ΔT₂) = U·A·(ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂)
ln(ΔT₁/ΔT₂) = U·A/(ṁcp) = 1500·5/(3·4180) = 0.5981

Outlet temperature

ΔT₂ = ΔT₁·e−0.5981 = 110·0.5499 = 60.48 K
Tc,out = 140 − 60.48 = 79.52 °C

Answer

Tc,out = 79.52 °C

Heat transferred: Q̇ = 620.9 kW.

19.Heat conduction

Answer: Q̇ = 46.29 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (150/1000)/(0.035·10) = 0.4286 K/W
R2 = L2/(k2A) = (25/1000)/(0.72·10) = 0.003472 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 20/0.432 = 46.29 W

Answer

Q̇ = 46.29 W
20.Heat conduction

Answer: Q̇ = 101.4 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(7.7·10) = 0.01299 K/W
R1 = L1/(k1A) = (250/1000)/(0.17·10) = 0.1471 K/W
R2 = L2/(k2A) = (25/1000)/(0.96·10) = 0.002604 K/W
Ro = 1/(hoA) = 1/(20·10) = 0.005 K/W
ΣR = 0.1677 K/W

Heat loss

Q̇ = (22 − (5))/0.1677 = 101.4 W

Answer

Q̇ = 101.4 W
21.Pipe friction & head loss

Answer: Δp = 24.25 kPa

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Head loss

hf = f·(L/D)·V²/(2g) = 0.022·(100/0.2)·2.1²/(2·9.81) = 2.472 m

Pressure drop

The pipe is horizontal and the velocity does not change, so the energy equation reduces to Δp = ρ·g·hf.

Δp = ρ·g·hf = 1000·9.81·2.472 = 24255 Pa = 24.25 kPa

Answer

Δp = 24.25 kPa
22.Pipe friction & head loss

Answer: H = 6.214 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.12/0.04909 = 2.445 m/s
V²/(2g) = 0.3046 m

Loss coefficients

f·L/D = 0.02·200/0.25 = 16
ΣK = 0.5 + 3·0.3 + 2 = 3.4

Energy equation

The outlet jet still carries its velocity head; it is not a loss but it has to be supplied.

H = (1 + 16 + 3.4)·0.3046 = 6.214 m

Answer

H = 6.214 m
23.Pumps & pump power

Answer: Pshaft = 14.39 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.05·22 = 10.79 kW

Shaft power

Pshaft = Ph/η = 10.79/0.75 = 14.39 kW

Answer

Pshaft = 14.39 kW
24.Pumps & pump power

Answer: H = 11.81 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.1/0.04909 = 2.037 m/s
V²/(2g) = 0.2115 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (10 + 8)·0.2115 = 3.807 m

Pump head

Both surfaces are open and practically at rest, so pressure and velocity terms drop out.

H = Δz + hL = 8 + 3.807 = 11.81 m

Answer

H = 11.81 m

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