FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1650 kg/h · 30% sugarStream 2ṁ₂ = ? · 5% sugarProduct15% sugar

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 15% sugar? Find ṁ2.

ṁ1 = 650 kg/hx1 = 30 %x2 = 5 %x3 = 15 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F3200 kg/h · 18% sugarProduct P30% sugarVapour W (pure water)W = ? kg/h

An evaporator concentrates a sugar solution by boiling off pure water. Find the water evaporated W in kg/h.

F = 3200 kg/hxF = 18 %xP = 30 %
W = kg/h
3.Energy balanceMedium
hot sidecold sidelight oil · 130 °C90 °Cwater · 15 °Ct = ? °C

Hot light oil cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 1.5 kg/scp,h = 2.1 kJ/(kg·K)Th: 130 → 90 °Cṁc = 2 kg/scp,c = 4.18 kJ/(kg·K)tin = 15 °C
tout = °C
4.Energy balanceHard
hot sidecold sideethanol · 130 °C70 °Cwater · 15 °C30 °C · ṁ = ?5% lost

Hot ethanol heats water in an exchanger that loses 5% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 2 kg/scp,h = 2.44 kJ/(kg·K)Th: 130 → 70 °Ct: 15 → 30 °Ccp,c = 4.18 kJ/(kg·K)loss = 5 %
ṁc = kg/s
5.Ideal gas lawMedium
140 g of HeV = 20 LT = 15 °CP = ?

A tank of 20 L contains 140 g of He at 15 °C. Treat it as an ideal gas and find the pressure P.

m = 140 gM = 4.003 g/molV = 20 LT = 15 °CR = 8.314 J/(mol·K)
P = kPa
6.Ideal gas lawHard
State 1State 2

A fixed amount of O₂ goes from 200 kPa, 2 L, 10 °C to 150 kPa and 190 °C. Find the new volume V2.

P1 = 200 kPaV1 = 2 LT1 = 10 °CP2 = 150 kPaT2 = 190 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(AlCl3​)m(AlCl3​)÷ M(X)× 2/ν× M(AlCl3​)

8 g of Al and 64 g of Cl2 react according to 2Al + 3Cl2 → 2AlCl3. What mass m of AlCl3 can form?

M(Al) = 26.98M(Cl2) = 70.9M(AlCl3) = 133.33 g/mol
m = g
8.StoichiometryHard
m(N2​)n(N2​)n(NH3​)m(NH3​)÷ M(N2​)× 2/1× M(NH3​)

In the reaction N2 + 3H2 → 2NH3, 24 g of N2 reacts completely (the other reactants are in excess) and 24.8 g of NH3 is collected. Find the percent yield Y.

M(N2) = 28.02 g/molM(NH3) = 17.03 g/molactual: 24.8 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.250.250C−x−x+2xE0.25 − x0.25 − x2x

0.25 mol/L of H₂ and 0.25 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 9. Find the equilibrium concentration [H2].

[H₂]₀ = [I₂]₀ = 0.25 mol/LKc = 9
[H2] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.800C−x+x+xE0.8 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.2 at the reaction temperature. A container starts with 0.8 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].

[PCl₅]₀ = 0.8 mol/LKc = 0.2
[Cl2] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Copperm = 150 gT = 80 °Cc = 0.385 J/(g·°C)Waterm = 250 gT = 22 °Cc = 4.18 J/(g·°C)

A 150 g block of copper (c = 0.385 J/(g·°C)) at 80 °C is dropped into 250 g of water (c = 4.18 J/(g·°C)) at 22 °C in an insulated cup. Find the final temperature Tf.

mmetal = 150 gcmetal = 0.385 J/(g·°C)Tmetal = 80 °Cmwater = 250 gTwater = 22 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
HC2​H5​OH + 3O₂reactants2CO₂ + 3H₂O(l)productsΔH° = ?

Use the standard enthalpies of formation to find ΔH° for the reaction C2H5OH + 3O₂ → 2CO₂ + 3H₂O(l).

ΔH°f(C2H5OH) = −277.7 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
ΔH° = kJ
13.Reaction kineticsMedium
t (min)C (mol/L)30 minC = ?

A reaction with rate law −rA = k·CA² has k = 0.5 L/(mol·min) and starts at 1.5 mol/L. Find the concentration CA after 30 min.

k = 0.5 L/(mol·min)CA0 = 1.5 mol/Lt = 30 min
CA = mol/L
14.Reaction kineticsHard
Tk25 °C0.0550 °C?

A reaction has a rate constant of 0.05 min⁻¹ at 25 °C and an activation energy of 70 kJ/mol. Find the rate constant k2 at 50 °C.

k1 = 0.05 min⁻¹T1 = 25 °CT2 = 50 °CEa = 70 kJ/molR = 8.314 J/(mol·K)
k2 = min⁻¹
15.Reactor sizing (CSTR & PFR)Medium
Q = 80 L/minCA0​ = 1.5 mol/LCA​ = ?V = 100 L, k = 0.25 min⁻¹

A liquid-phase first-order reaction A → B (k = 0.25 min⁻¹) runs in a 100 L plug-flow reactor (PFR). The feed enters at 80 L/min with CA0 = 1.5 mol/L. The density is constant and the reactor is at steady state. Find the outlet concentration CA.

V = 100 LQ = 80 L/mink = 0.25 min⁻¹CA0 = 1.5 mol/L
CA = mol/L
16.Reactor sizing (CSTR & PFR)Hard
Q = 50 L/minX = ?V = 200 L

A first-order liquid-phase reaction (k = 0.4 min⁻¹) runs in a 200 L plug-flow reactor (PFR) fed at 50 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 200 LQ = 50 L/mink = 0.4 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT80 °C55 °C35 °C20 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 450 kW. Its heat transfer area is 8 m². The hot fluid cools from 80 to 55 °C and the cold fluid heats from 20 to 35 °C. Find the overall heat transfer coefficient U.

Q̇ = 450 kWA = 8 m²Th: 80 → 55 °CTc: 20 → 35 °C
U = W/(m²·K)
18.Heat exchangers (LMTD)Hard
lengthT125 °C65 °C45.14 °C15 °CΔT₁ΔT₂counter-flow

Hot oil (1 kg/s, cp = 2.1 kJ/(kg·K)) cools from 125 to 65 °C in a counter-flow exchanger. It heats 1 kg/s of water (cp = 4.18 kJ/(kg·K)) that enters at 15 °C. With U = 500 W/(m²·K), find the heat transfer area A needed.

ṁh = 1 kg/scp,h = 2.1 kJ/(kg·K)Th: 125 → 65 °Cṁc = 1 kg/scp,c = 4.18 kJ/(kg·K)Tc,in = 15 °CU = 500 W/(m²·K)
A = m²
19.Heat conductionMedium
Brick, k = 0.72250 mmExpanded polystyrene, k = 0.035150 mm15 °C-4 °CQ̇ = ?

A wall is made of 250 mm of brick and 150 mm of expanded polystyrene, with an area of 8 m². The outer faces are at 15 °C and -4 °C. Find the heat flow Q̇ through the wall.

L1 = 250 mm, k1 = 0.72 W/(m·K)L2 = 150 mm, k2 = 0.035 W/(m·K)A = 8 m²T1 = 15 °CT3 = -4 °C
Q̇ = W
20.Heat conductionHard
Mineral wool, k = 0.04150 mmConcrete, k = 1.4150 mmroom 20 °Coutside 4 °CQ̇ = ?

A wall of 150 mm mineral wool and 150 mm concrete separates a room at 20 °C from outside air at 4 °C. The convection coefficients are 7.7 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 8 m². Find the heat loss Q̇ through the wall.

L1 = 150 mm, k1 = 0.04 W/(m·K)L2 = 150 mm, k2 = 1.4 W/(m·K)A = 8 m²hi = 7.7 W/(m²·K)ho = 20 W/(m²·K)Troom = 20 °CTout = 4 °C
Q̇ = W
21.Pipe friction & head lossMedium
V = 2.4 m/sD = 200 mmL = 1000 mf = 0.018

Water (ρ = 1000 kg/m³) flows at 2.4 m/s through a horizontal pipe, 1000 m long, with an inside diameter of 200 mm. Use the Darcy friction factor f = 0.018 and g = 9.81 m/s². Find the pressure drop Δp over the pipe in kPa.

V = 2.4 m/sL = 1000 mD = 200 mmf = 0.018ρ = 1000 kg/m³
Δp = kPa
22.Pipe friction & head lossHard
K = 10free outletH = ?L = 100 m, D = 100 mm, f = 0.0224× bend (K = 0.3)

A pipe 100 m long with an inside diameter of 100 mm (Darcy friction factor f = 0.022) runs from an open reservoir and discharges as a free jet into the air. The minor losses are a square-edged entrance (K = 0.5), 4 bends (K = 0.3 each) and a valve (K = 10). Use g = 9.81 m/s². How far H must the reservoir surface be above the pipe outlet for a flow rate of 15 L/s?

Q = 15 L/sL = 100 mD = 100 mmf = 0.022Kentrance = 0.5Kbend = 0.3 (×4)Kvalve = 10
H = m
23.Pumps & pump powerMedium
PQ = 60 L/sH = 60 m

In a test, a pump delivers 60 L/s of water (ρ = 1000 kg/m³) against a head of 60 m while its shaft takes 45.3 kW. Use g = 9.81 m/s². Find the pump efficiency η in percent.

Q = 60 L/sH = 60 mPshaft = 45.3 kWg = 9.81 m/s²
η = %
24.Pumps & pump powerHard
PQ = 40 L/sΔz = 23 mL = 100 m, D = 150 mm, f = 0.025, ΣK = 6

A pump moves 40 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 23 m higher. The pipe is 100 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.025; the minor-loss coefficients add up to ΣK = 6 (entrance and exit included). Use g = 9.81 m/s². The pump efficiency is 80%. Find the shaft power Pshaft in kW.

Q = 40 L/sΔz = 23 mL = 100 mD = 150 mmf = 0.025ΣK = 6η = 80%
Pshaft = kW

3Solutions

1.Mass balance

Answer: ṁ2 = 975 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
sugar: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 650·(30 − 15)/(15 − 5) = 975 kg/h

Answer

ṁ2 = 975 kg/h
2.Mass balance

Answer: W = 1280 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 3200·18/30 = 1920 kg/h

Total balance

W = F − P = 3200 − 1920 = 1280 kg/h

Answer

W = 1280 kg/h
3.Energy balance

Answer: tout = 30.07 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 1.5·2.1·(130 − 90) = 126 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 15 + 126/(2·4.18) = 30.07 °C

Answer

tout = 30.07 °C
4.Energy balance

Answer: ṁc = 4.436 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 2·2.44·(130 − 70) = 292.8 kW

Heat that reaches the water

Qc = (1 − 0.05)·292.8 = 278.2 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 278.2/(4.18·15) = 4.436 kg/s

Answer

ṁc = 4.436 kg/s
5.Ideal gas law

Answer: P = 4189 kPa

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = m/M = 140/4.003 = 34.97 mol
T = 15 + 273.15 = 288.1 K

Pressure

P = nRT/V = 34.97·8.314·288.1/0.02 = 4189 kPa

Answer

P = 4189 kPa
6.Ideal gas law

Answer: V2 = 4.362 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 283.1 K, T2 = 463.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 2·(200/150)·(463.1/283.1) = 4.362 L

Answer

V2 = 4.362 L
7.Stoichiometry

Answer: m = 39.53 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(Al) = 8/26.98 = 0.2965 mol
n(Cl2) = 64/70.9 = 0.9027 mol

Limiting reactant

0.2965/2 = 0.1483, 0.9027/3 = 0.3009 → Al

Mass of product

n(AlCl3) = 0.1483·2 = 0.2965 mol
m = 0.2965·133.33 = 39.53 g

Answer

m = 39.53 g
8.Stoichiometry

Answer: Y = 85.01 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(N2) = 24/28.02 = 0.8565 mol
m = 0.8565·2/1·17.03 = 29.17 g

Percent yield

Y = 24.8/29.17·100 = 85.01%

Answer

Y = 85.01%
9.Chemical equilibrium

Answer: [H2] = 0.1 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

9 = (2x)²/(0.25 − x)²

Take the square root

3 = 2x/(0.25 − x) → x = 0.25·3/(2 + 3) = 0.15 mol/L

Equilibrium concentration

[H₂] = 0.25 − x = 0.1 mol/L

Answer

[H2] = 0.1 mol/L
10.Chemical equilibrium

Answer: [Cl2] = 0.3123 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.2 = x²/(0.8 − x) → x² + 0.2·x − 0.16 = 0

Solve the quadratic

x = (−0.2 + √(0.2² + 4·0.16))/2 = 0.3123 mol/L

Equilibrium concentration

[Cl₂] = x = 0.3123 mol/L

Answer

[Cl2] = 0.3123 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 25.04 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

150·0.385·(80 − Tf) = 250·4.18·(Tf − 22)

Solve for the final temperature

Tf = (57.75·80 + 1045·22)/(57.75 + 1045) = 25.04 °C

Answer

Tf = 25.04 °C
12.Calorimetry & enthalpy

Answer: ΔH° = −1367 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [2·(−393.5) + 3·(−285.8)] − [1·(−277.7) + 3·0] = −1367 kJ

Answer

ΔH° = −1367 kJ

Negative: the reaction gives off heat (exothermic).

13.Reaction kinetics

Answer: CA = 0.06383 mol/L

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Integrated second-order law

1/CA = 1/CA0 + kt = 0.6667 + 0.5·30 = 15.67 L/mol
CA = 1/15.67 = 0.06383 mol/L

Answer

CA = 0.06383 mol/L
14.Reaction kinetics

Answer: k2 = 0.4444 min⁻¹

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperatures

T1 = 298.1 K, T2 = 323.1 K

Arrhenius ratio

ln(k2/k1) = −(70000/8.314)·(1/323.1 − 1/298.1) = 2.185
k2 = 0.05·e2.185 = 0.4444 min⁻¹

Answer

k2 = 0.4444 min⁻¹
15.Reactor sizing (CSTR & PFR)

Answer: CA = 1.097 mol/L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 100/80 = 1.25 min

Outlet concentration

CA = 1.5·e−0.25·1.25 = 1.097 mol/L

Answer

CA = 1.097 mol/L

Conversion: X = 26.84%.

16.Reactor sizing (CSTR & PFR)

Answer: X = 79.81 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 200/50 = 4 min, kτ = 0.4·4 = 1.6

Conversion

X = 1 − e−kτ = 1 − e−1.6 = 79.81%

Answer

X = 79.81%
17.Heat exchangers (LMTD)

Answer: U = 1414 W/(m²·K)

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 80 − 35 = 45 K
ΔT₂ = Th,out − Tc,in = 55 − 20 = 35 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (45 − 35)/ln(45/35) = 39.79 K

Overall coefficient

U = Q̇/(A·ΔTlm) = 450000/(8·39.79) = 1414 W/(m²·K)

Answer

U = 1414 W/(m²·K)
18.Heat exchangers (LMTD)

Answer: A = 3.952 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = ṁhcp,h(Th,in − Th,out) = 1·2.1·60 = 126 kW
Tc,out = 15 + 126/(1·4.18) = 45.14 °C

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 125 − 45.14 = 79.86 K
ΔT₂ = Th,out − Tc,in = 65 − 15 = 50 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (79.86 − 50)/ln(79.86/50) = 63.77 K

Area

A = Q̇/(U·ΔTlm) = 126000/(500·63.77) = 3.952 m²

Answer

A = 3.952 m²
19.Heat conduction

Answer: Q̇ = 32.81 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (250/1000)/(0.72·8) = 0.0434 K/W
R2 = L2/(k2A) = (150/1000)/(0.035·8) = 0.5357 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 19/0.5791 = 32.81 W

Answer

Q̇ = 32.81 W
20.Heat conduction

Answer: Q̇ = 31.71 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(7.7·8) = 0.01623 K/W
R1 = L1/(k1A) = (150/1000)/(0.04·8) = 0.4688 K/W
R2 = L2/(k2A) = (150/1000)/(1.4·8) = 0.01339 K/W
Ro = 1/(hoA) = 1/(20·8) = 0.00625 K/W
ΣR = 0.5046 K/W

Heat loss

Q̇ = (20 − (4))/0.5046 = 31.71 W

Answer

Q̇ = 31.71 W
21.Pipe friction & head loss

Answer: Δp = 259.2 kPa

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Head loss

hf = f·(L/D)·V²/(2g) = 0.018·(1000/0.2)·2.4²/(2·9.81) = 26.42 m

Pressure drop

The pipe is horizontal and the velocity does not change, so the energy equation reduces to Δp = ρ·g·hf.

Δp = ρ·g·hf = 1000·9.81·26.42 = 259200 Pa = 259.2 kPa

Answer

Δp = 259.2 kPa
22.Pipe friction & head loss

Answer: H = 6.451 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.015/0.007854 = 1.91 m/s
V²/(2g) = 0.1859 m

Loss coefficients

f·L/D = 0.022·100/0.1 = 22
ΣK = 0.5 + 4·0.3 + 10 = 11.7

Energy equation

The outlet jet still carries its velocity head; it is not a loss but it has to be supplied.

H = (1 + 22 + 11.7)·0.1859 = 6.451 m

Answer

H = 6.451 m
23.Pumps & pump power

Answer: η = 77.96 %

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.06·60 = 35.32 kW

Efficiency

η = Ph/Pshaft = 35.32/45.3 = 77.96%

Answer

η = 77.96%
24.Pumps & pump power

Answer: Pshaft = 14.18 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.04/0.01767 = 2.264 m/s
V²/(2g) = 0.2611 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (16.67 + 6)·0.2611 = 5.919 m

Pump head

H = Δz + hL = 23 + 5.919 = 28.92 m

Shaft power

Pshaft = ρ·g·Q·H/η = 1000·9.81·0.04·28.92/0.8 = 14.18 kW

Answer

Pshaft = 14.18 kW

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