FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 11000 kg/h · 5% sugarStream 2ṁ₂ = ? · 45% sugarProduct35% sugar

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 35% sugar? Find ṁ2.

ṁ1 = 1000 kg/hx1 = 5 %x2 = 45 %x3 = 35 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F1200 kg/h · 8% NaOHProduct PP = ? · 60%Vapour W (pure water)0% NaOH

An evaporator concentrates a NaOH solution by boiling off pure water. Find the product flow P in kg/h.

F = 1200 kg/hxF = 8 %xP = 60 %
P = kg/h
3.Energy balanceMedium
hot sidecold sideethanol · 130 °C60 °Cwater · 20 °Ct = ? °C

Hot ethanol cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 0.5 kg/scp,h = 2.44 kJ/(kg·K)Th: 130 → 60 °Cṁc = 0.5 kg/scp,c = 4.18 kJ/(kg·K)tin = 20 °C
tout = °C
4.Energy balanceHard
hot sidecold sidelight oil · 160 °C100 °Cwater · 20 °C60 °C · ṁ = ?5% lost

Hot light oil heats water in an exchanger that loses 5% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 1 kg/scp,h = 2.1 kJ/(kg·K)Th: 160 → 100 °Ct: 20 → 60 °Ccp,c = 4.18 kJ/(kg·K)loss = 5 %
ṁc = kg/s
5.Ideal gas lawMedium
170 g of CO₂P = 550 kPaT = 90 °CV = ?

What volume V does 170 g of CO₂ occupy at 550 kPa and 90 °C? Treat it as an ideal gas.

m = 170 gM = 44.01 g/molP = 550 kPaT = 90 °CR = 8.314 J/(mol·K)
V = L
6.Ideal gas lawHard
N₂, M = 28.01 g/molP = 500 kPaT = 160 °Cρ = ?

Find the density ρ of N₂ at 500 kPa and 160 °C, treating it as an ideal gas.

M = 28.01 g/molP = 500 kPaT = 160 °CR = 8.314 J/(mol·K)
ρ = kg/m³
7.StoichiometryMedium
m(X)n(X)n(CO2​)m(CO2​)÷ M(X)× 1/ν× M(CO2​)

16 g of CH4 and 16 g of O2 react according to CH4 + 2O2 → CO2 + 2H2O. What mass m of CO2 can form?

M(CH4) = 16.04M(O2) = 32M(CO2) = 44.01 g/mol
m = g
8.StoichiometryHard
m(Fe2​O3​)n(Fe2​O3​)n(CO2​)m(CO2​)÷ M(Fe2​O3​)× 3/1× M(CO2​)

In the reaction Fe2O3 + 3CO → 2Fe + 3CO2, 20 g of Fe2O3 reacts completely (the other reactants are in excess) and 12.9 g of CO2 is collected. Find the percent yield Y.

M(Fe2O3) = 159.69 g/molM(CO2) = 44.01 g/molactual: 12.9 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.250.250C−x−x+2xE0.25 − x0.25 − x2x

0.25 mol/L of H₂ and 0.25 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 4. Find the equilibrium concentration [HI].

[H₂]₀ = [I₂]₀ = 0.25 mol/LKc = 4
[HI] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.100C−x+x+xE0.1 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.04 at the reaction temperature. A container starts with 0.1 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].

[PCl₅]₀ = 0.1 mol/LKc = 0.04
[Cl2] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Leadm = 150 gT = 180 °Cc = 0.129 J/(g·°C)Waterm = 300 gT = 16 °Cc = 4.18 J/(g·°C)

A 150 g block of lead (c = 0.129 J/(g·°C)) at 180 °C is dropped into 300 g of water (c = 4.18 J/(g·°C)) at 16 °C in an insulated cup. Find the final temperature Tf.

mmetal = 150 gcmetal = 0.129 J/(g·°C)Tmetal = 180 °Cmwater = 300 gTwater = 16 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
HC6​H12​O6​ + 6O₂reactants6CO₂ + 6H₂O(l)productsΔH° = ?

Use the standard enthalpies of formation to find ΔH° for the reaction C6H12O6 + 6O₂ → 6CO₂ + 6H₂O(l).

ΔH°f(C6H12O6) = −1274 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
ΔH° = kJ
13.Reaction kineticsMedium
t (min)X (%)t = ?75%

A first-order reaction in a batch reactor has k = 0.02 min⁻¹. How long does it take to reach 75% conversion? Find t.

k = 0.02 min⁻¹X = 75 %
t = min
14.Reaction kineticsHard
Tk40 °C0.155 °C?

A reaction has a rate constant of 0.1 min⁻¹ at 40 °C and an activation energy of 90 kJ/mol. Find the rate constant k2 at 55 °C.

k1 = 0.1 min⁻¹T1 = 40 °CT2 = 55 °CEa = 90 kJ/molR = 8.314 J/(mol·K)
k2 = min⁻¹
15.Reactor sizing (CSTR & PFR)Medium
QX = 95%same Q, k and X as the CSTR

A first-order liquid-phase reaction must reach 95% conversion. How many times larger must a CSTR be than a PFR for the same feed rate, rate constant and conversion? Find the ratio VCSTR/VPFR.

X = 95%first order, same k and Q
VCSTR/VPFR =
16.Reactor sizing (CSTR & PFR)Hard
V = 200 LV = 200 LQ = 40 L/minX = ?

A first-order liquid-phase reaction (k = 0.08 min⁻¹) runs in two equal CSTRs in series, each of 200 L. The feed rate is 40 L/min, the density is constant and the reactors are at steady state. Find the overall conversion X in percent.

V = 200 L (×2)Q = 40 L/mink = 0.08 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT80 °C50 °C35 °C10 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 110 kW. The hot fluid cools from 80 to 50 °C and the cold fluid heats from 10 to 35 °C. The overall heat transfer coefficient is 1500 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 110 kWU = 1500 W/(m²·K)Th: 80 → 50 °CTc: 10 → 35 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT155 °C90 °C47.66 °C15 °CΔT₁ΔT₂counter-flow

Hot oil (2 kg/s, cp = 2.1 kJ/(kg·K)) cools from 155 to 90 °C in a counter-flow exchanger. It heats 2 kg/s of water (cp = 4.18 kJ/(kg·K)) that enters at 15 °C. With U = 300 W/(m²·K), find the heat transfer area A needed.

ṁh = 2 kg/scp,h = 2.1 kJ/(kg·K)Th: 155 → 90 °Cṁc = 2 kg/scp,c = 4.18 kJ/(kg·K)Tc,in = 15 °CU = 300 W/(m²·K)
A = m²
19.Heat conductionMedium
Glass, k = 0.96150 mmConcrete, k = 1.4150 mm15 °C-9 °CQ̇ = ?

A wall is made of 150 mm of glass and 150 mm of concrete, with an area of 10 m². The outer faces are at 15 °C and -9 °C. Find the heat flow Q̇ through the wall.

L1 = 150 mm, k1 = 0.96 W/(m·K)L2 = 150 mm, k2 = 1.4 W/(m·K)A = 10 m²T1 = 15 °CT3 = -9 °C
Q̇ = W
20.Heat conductionHard
Wood, k = 0.17250 mmExpanded polystyrene, k = 0.035150 mmroom 20 °Coutside -12 °CQ̇

A wall of 250 mm wood and 150 mm expanded polystyrene separates a room at 20 °C from outside air at -12 °C. The convection coefficients are 8 W/(m²·K) inside and 30 W/(m²·K) outside, and the wall area is 8 m². Find the overall heat transfer coefficient U of the wall.

L1 = 250 mm, k1 = 0.17 W/(m·K)L2 = 150 mm, k2 = 0.035 W/(m·K)A = 8 m²hi = 8 W/(m²·K)ho = 30 W/(m²·K)Troom = 20 °CTout = -12 °C
U = W/(m²·K)
21.Pipe friction & head lossMedium
V = 2.4 m/sD = 200 mmL = 200 mf = 0.018

Water (ρ = 1000 kg/m³) flows at 2.4 m/s through a horizontal pipe, 200 m long, with an inside diameter of 200 mm. Use the Darcy friction factor f = 0.018 and g = 9.81 m/s². Find the pressure drop Δp over the pipe in kPa.

V = 2.4 m/sL = 200 mD = 200 mmf = 0.018ρ = 1000 kg/m³
Δp = kPa
22.Pipe friction & head lossHard
K = 10free outletH = ?L = 400 m, D = 300 mm, f = 0.0182× bend (K = 0.3)

A pipe 400 m long with an inside diameter of 300 mm (Darcy friction factor f = 0.018) runs from an open reservoir and discharges as a free jet into the air. The minor losses are a square-edged entrance (K = 0.5), 2 bends (K = 0.3 each) and a valve (K = 10). Use g = 9.81 m/s². How far H must the reservoir surface be above the pipe outlet for a flow rate of 100 L/s?

Q = 100 L/sL = 400 mD = 300 mmf = 0.018Kentrance = 0.5Kbend = 0.3 (×2)Kvalve = 10
H = m
23.Pumps & pump powerMedium
PQ = 150 L/sH = 26 m

A pump with an efficiency of 60% delivers 150 L/s of water (ρ = 1000 kg/m³) against a head of 26 m. Use g = 9.81 m/s². Find the shaft power Pshaft needed, in kW.

Q = 150 L/sH = 26 mη = 60%g = 9.81 m/s²
Pshaft = kW
24.Pumps & pump powerHard
250 kPa (gauge)PQ = 80 L/sΔz = 20 mL = 200 m, D = 200 mm, f = 0.015, ΣK = 5

A pump moves 80 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 20 m higher. The pipe is 200 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.015; the minor-loss coefficients add up to ΣK = 5 (entrance and exit included). Use g = 9.81 m/s². The upper tank is closed and the air above its water is at a gauge pressure of 250 kPa. Find the head H the pump must add.

Q = 80 L/sΔz = 20 mL = 200 mD = 200 mmf = 0.015ΣK = 5ptank = 250 kPa
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 3000 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
sugar: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 1000·(5 − 35)/(35 − 45) = 3000 kg/h

Answer

ṁ2 = 3000 kg/h
2.Mass balance

Answer: P = 160 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 1200·8/60 = 160 kg/h

Answer

P = 160 kg/h
3.Energy balance

Answer: tout = 60.86 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 0.5·2.44·(130 − 60) = 85.4 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 20 + 85.4/(0.5·4.18) = 60.86 °C

Answer

tout = 60.86 °C
4.Energy balance

Answer: ṁc = 0.7159 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 1·2.1·(160 − 100) = 126 kW

Heat that reaches the water

Qc = (1 − 0.05)·126 = 119.7 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 119.7/(4.18·40) = 0.7159 kg/s

Answer

ṁc = 0.7159 kg/s
5.Ideal gas law

Answer: V = 21.2 L

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = 170/44.01 = 3.863 mol
T = 90 + 273.15 = 363.1 K

Volume

V = nRT/P = 3.863·8.314·363.1/550 = 21.2 L

Answer

V = 21.2 L
6.Ideal gas law

Answer: ρ = 3.889 kg/m³

Ideal gas density: ρ = PM/(RT).

Rearrange the gas law

PV = (m/M)RT → ρ = m/V = PM/(RT)
T = 160 + 273.15 = 433.1 K

Density

ρ = 500·28.01/(8.314·433.1) = 3.889 kg/m³

Answer

ρ = 3.889 kg/m³
7.Stoichiometry

Answer: m = 11 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(CH4) = 16/16.04 = 0.9975 mol
n(O2) = 16/32 = 0.5 mol

Limiting reactant

0.9975/1 = 0.9975, 0.5/2 = 0.25 → O2

Mass of product

n(CO2) = 0.25·1 = 0.25 mol
m = 0.25·44.01 = 11 g

Answer

m = 11 g
8.Stoichiometry

Answer: Y = 78.01 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(Fe2O3) = 20/159.69 = 0.1252 mol
m = 0.1252·3/1·44.01 = 16.54 g

Percent yield

Y = 12.9/16.54·100 = 78.01%

Answer

Y = 78.01%
9.Chemical equilibrium

Answer: [HI] = 0.25 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

4 = (2x)²/(0.25 − x)²

Take the square root

2 = 2x/(0.25 − x) → x = 0.25·2/(2 + 2) = 0.125 mol/L

Equilibrium concentration

[HI] = 2x = 0.25 mol/L

Answer

[HI] = 0.25 mol/L
10.Chemical equilibrium

Answer: [Cl2] = 0.04633 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.04 = x²/(0.1 − x) → x² + 0.04·x − 0.004 = 0

Solve the quadratic

x = (−0.04 + √(0.04² + 4·0.004))/2 = 0.04633 mol/L

Equilibrium concentration

[Cl₂] = x = 0.04633 mol/L

Answer

[Cl2] = 0.04633 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 18.49 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

150·0.129·(180 − Tf) = 300·4.18·(Tf − 16)

Solve for the final temperature

Tf = (19.35·180 + 1254·16)/(19.35 + 1254) = 18.49 °C

Answer

Tf = 18.49 °C
12.Calorimetry & enthalpy

Answer: ΔH° = −2802 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [6·(−393.5) + 6·(−285.8)] − [1·(−1274) + 6·0] = −2802 kJ

Answer

ΔH° = −2802 kJ

Negative: the reaction gives off heat (exothermic).

13.Reaction kinetics

Answer: t = 69.31 min

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Conversion and concentration

C/C0 = 1 − X = 0.25

Solve for the time

t = −ln(1 − X)/k = −ln(0.25)/0.02 = 69.31 min

Answer

t = 69.31 min
14.Reaction kinetics

Answer: k2 = 0.4856 min⁻¹

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperatures

T1 = 313.1 K, T2 = 328.1 K

Arrhenius ratio

ln(k2/k1) = −(90000/8.314)·(1/328.1 − 1/313.1) = 1.58
k2 = 0.1·e1.58 = 0.4856 min⁻¹

Answer

k2 = 0.4856 min⁻¹
15.Reactor sizing (CSTR & PFR)

Answer: VCSTR/VPFR = 6.342

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

k·τ for each reactor

CSTR: k·τ = X/(1 − X) = 0.95/0.05 = 19
PFR: k·τ = ln(1/(1 − X)) = ln(20) = 2.996

Ratio of volumes

VCSTR/VPFR = 19/2.996 = 6.342

Answer

VCSTR/VPFR = 6.342

The gap grows quickly at high conversion.

16.Reactor sizing (CSTR & PFR)

Answer: X = 48.98 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 200/40 = 5 min, kτ = 0.08·5 = 0.4

Conversion

C1/CA0 = 1/(1 + kτ) = 1/(1 + 0.4) = 0.7143
C2/CA0 = 1/(1 + kτ)² = 0.5102
X = 1 − 0.5102 = 48.98%

Answer

X = 48.98%
17.Heat exchangers (LMTD)

Answer: A = 1.727 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 80 − 35 = 45 K
ΔT₂ = Th,out − Tc,in = 50 − 10 = 40 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (45 − 40)/ln(45/40) = 42.45 K

Area

A = Q̇/(U·ΔTlm) = 110000/(1500·42.45) = 1.727 m²

Answer

A = 1.727 m²
18.Heat exchangers (LMTD)

Answer: A = 10.09 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = ṁhcp,h(Th,in − Th,out) = 2·2.1·65 = 273 kW
Tc,out = 15 + 273/(2·4.18) = 47.66 °C

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 155 − 47.66 = 107.3 K
ΔT₂ = Th,out − Tc,in = 90 − 15 = 75 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (107.3 − 75)/ln(107.3/75) = 90.21 K

Area

A = Q̇/(U·ΔTlm) = 273000/(300·90.21) = 10.09 m²

Answer

A = 10.09 m²
19.Heat conduction

Answer: Q̇ = 911.2 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (150/1000)/(0.96·10) = 0.01563 K/W
R2 = L2/(k2A) = (150/1000)/(1.4·10) = 0.01071 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 24/0.02634 = 911.2 W

Answer

Q̇ = 911.2 W
20.Heat conduction

Answer: U = 0.1691 W/(m²·K)

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(8·8) = 0.01563 K/W
R1 = L1/(k1A) = (250/1000)/(0.17·8) = 0.1838 K/W
R2 = L2/(k2A) = (150/1000)/(0.035·8) = 0.5357 K/W
Ro = 1/(hoA) = 1/(30·8) = 0.004167 K/W
ΣR = 0.7393 K/W

Overall coefficient

U = 1/(A·ΣR) = 1/(8·0.7393) = 0.1691 W/(m²·K)

Answer

U = 0.1691 W/(m²·K)
21.Pipe friction & head loss

Answer: Δp = 51.84 kPa

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Head loss

hf = f·(L/D)·V²/(2g) = 0.018·(200/0.2)·2.4²/(2·9.81) = 5.284 m

Pressure drop

The pipe is horizontal and the velocity does not change, so the energy equation reduces to Δp = ρ·g·hf.

Δp = ρ·g·hf = 1000·9.81·5.284 = 51840 Pa = 51.84 kPa

Answer

Δp = 51.84 kPa
22.Pipe friction & head loss

Answer: H = 3.683 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.1/0.07069 = 1.415 m/s
V²/(2g) = 0.102 m

Loss coefficients

f·L/D = 0.018·400/0.3 = 24
ΣK = 0.5 + 2·0.3 + 10 = 11.1

Energy equation

The outlet jet still carries its velocity head; it is not a loss but it has to be supplied.

H = (1 + 24 + 11.1)·0.102 = 3.683 m

Answer

H = 3.683 m
23.Pumps & pump power

Answer: Pshaft = 63.77 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.15·26 = 38.26 kW

Shaft power

Pshaft = Ph/η = 38.26/0.6 = 63.77 kW

Answer

Pshaft = 63.77 kW
24.Pumps & pump power

Answer: H = 52.09 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.08/0.03142 = 2.546 m/s
V²/(2g) = 0.3305 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (15 + 5)·0.3305 = 6.61 m

Pressure head

p/(ρ·g) = 250000/(1000·9.81) = 25.48 m

Pump head

Both surfaces are practically at rest, so there is no velocity head term.

H = Δz + p/(ρ·g) + hL = 20 + 25.48 + 6.61 = 52.09 m

Answer

H = 52.09 m

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