FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1300 kg/h · 20% saltStream 2ṁ₂ = ? · 40% saltProduct35% salt

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 35% salt? Find ṁ2.

ṁ1 = 300 kg/hx1 = 20 %x2 = 40 %x3 = 35 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F4000 kg/h · 5% NaOHProduct PP = ? · 45%Vapour W (pure water)0% NaOH

An evaporator concentrates a NaOH solution by boiling off pure water. Find the product flow P in kg/h.

F = 4000 kg/hxF = 5 %xP = 45 %
P = kg/h
3.Energy balanceMedium
hot sidecold sideethanol · 120 °C60 °Cwater · 15 °Ct = ? °C

Hot ethanol cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 0.5 kg/scp,h = 2.44 kJ/(kg·K)Th: 120 → 60 °Cṁc = 1.5 kg/scp,c = 4.18 kJ/(kg·K)tin = 15 °C
tout = °C
4.Energy balanceHard
hot sidecold sideethanol · 170 °C90 °Cwater · 30 °C75 °C · ṁ = ?10% lost

Hot ethanol heats water in an exchanger that loses 10% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 1.5 kg/scp,h = 2.44 kJ/(kg·K)Th: 170 → 90 °Ct: 30 → 75 °Ccp,c = 4.18 kJ/(kg·K)loss = 10 %
ṁc = kg/s
5.Ideal gas lawMedium
410 g of N₂V = 50 LT = 90 °CP = ?

A tank of 50 L contains 410 g of N₂ at 90 °C. Treat it as an ideal gas and find the pressure P.

m = 410 gM = 28.01 g/molV = 50 LT = 90 °CR = 8.314 J/(mol·K)
P = kPa
6.Ideal gas lawHard
State 1State 2

A fixed amount of He goes from 150 kPa, 20 L, 20 °C to 800 kPa and 160 °C. Find the new volume V2.

P1 = 150 kPaV1 = 20 LT1 = 20 °CP2 = 800 kPaT2 = 160 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(H2​O)m(H2​O)÷ M(X)× 2/ν× M(H2​O)

6 g of H2 and 48 g of O2 react according to 2H2 + O2 → 2H2O. What mass m of H2O can form?

M(H2) = 2.016M(O2) = 32M(H2O) = 18.02 g/mol
m = g
8.StoichiometryHard
m(C6​H12​O6​)n(C6​H12​O6​)n(CO2​)m(CO2​)÷ M(C6​H12​O6​)× 2/1× M(CO2​)

In the reaction C6H12O6 → 2C2H5OH + 2CO2, 8 g of C6H12O6 reacts completely (the other reactants are in excess) and 3.56 g of CO2 is collected. Find the percent yield Y.

M(C6H12O6) = 180.16 g/molM(CO2) = 44.01 g/molactual: 3.56 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.80.80C−x−x+2xE0.8 − x0.8 − x2x

0.8 mol/L of H₂ and 0.8 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 50. Find the equilibrium concentration [H2].

[H₂]₀ = [I₂]₀ = 0.8 mol/LKc = 50
[H2] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.100C−x+x+xE0.1 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.02 at the reaction temperature. A container starts with 0.1 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].

[PCl₅]₀ = 0.1 mol/LKc = 0.02
[Cl2] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Ironm = 150 gT = 90 °Cc = 0.449 J/(g·°C)Waterm = 100 gT = 16 °Cc = 4.18 J/(g·°C)

A 150 g block of iron (c = 0.449 J/(g·°C)) at 90 °C is dropped into 100 g of water (c = 4.18 J/(g·°C)) at 16 °C in an insulated cup. Find the final temperature Tf.

mmetal = 150 gcmetal = 0.449 J/(g·°C)Tmetal = 90 °Cmwater = 100 gTwater = 16 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
HC3​H8​ + 5O₂reactants3CO₂ + 4H₂O(l)productsΔH° = ?

Use the standard enthalpies of formation to find ΔH° for the reaction C3H8 + 5O₂ → 3CO₂ + 4H₂O(l).

ΔH°f(C3H8) = −103.8 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
ΔH° = kJ
13.Reaction kineticsMedium
t (min)X (%)t = ?80%

A first-order reaction in a batch reactor has k = 0.05 min⁻¹. How long does it take to reach 80% conversion? Find t.

k = 0.05 min⁻¹X = 80 %
t = min
14.Reaction kineticsHard
1/Tln kT = 50 °Cln 0.02ln A = ?Ea​ = 70 kJ/mol

A first-order reaction has a rate constant of 0.02 s⁻¹ at 50 °C and an activation energy of 70 kJ/mol. Find the pre-exponential factor A in the Arrhenius equation.

k = 0.02 s⁻¹T = 50 °CEa = 70 kJ/molR = 8.314 J/(mol·K)
A = s⁻¹
15.Reactor sizing (CSTR & PFR)Medium
Q = 25 L/minX = 70%V = ?, k = 0.08 min⁻¹

A first-order liquid-phase reaction A → B with k = 0.08 min⁻¹ is carried out in a plug-flow reactor (PFR) fed at 25 L/min. The density is constant and the reactor is at steady state. Find the reactor volume V in litres for 70% conversion of A.

Q = 25 L/mink = 0.08 min⁻¹X = 70%
V = L
16.Reactor sizing (CSTR & PFR)Hard
Q = 80 L/minX = ?V = 1500 L

A first-order liquid-phase reaction (k = 0.2 min⁻¹) runs in a 1500 L plug-flow reactor (PFR) fed at 80 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 1500 LQ = 80 L/mink = 0.2 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT100 °C20 °C80 °CΔT₁ΔT₂condensing steam

In a condenser, steam condenses at a constant 100 °C on the outside of the tubes. Cooling water (1 kg/s, cp = 4.18 kJ/(kg·K)) flows through the tubes and heats from 20 to 80 °C. The overall heat transfer coefficient is 1500 W/(m²·K). Find the heat transfer area A needed.

Ts = 100 °Cṁ = 1 kg/scp = 4.18 kJ/(kg·K)Tc: 20 → 80 °CU = 1500 W/(m²·K)
A = m²
18.Heat exchangers (LMTD)Hard
lengthT140 °C15 °C?ΔT₁ΔT₂condensing steam

Steam condenses at a constant 140 °C on the outside of the tubes of a condenser with a heat transfer area of 1.5 m² and U = 1000 W/(m²·K). Cooling water (0.5 kg/s, cp = 4.18 kJ/(kg·K)) enters the tubes at 15 °C. Find the water outlet temperature Tc,out.

Ts = 140 °CA = 1.5 m²U = 1000 W/(m²·K)ṁ = 0.5 kg/scp = 4.18 kJ/(kg·K)Tc,in = 15 °C
Tc,out = °C
19.Heat conductionMedium
Brick, k = 0.72250 mmGypsum board, k = 0.1750 mm24 °C-5 °CQ̇ = ?

A wall is made of 250 mm of brick and 50 mm of gypsum board, with an area of 4 m². The outer faces are at 24 °C and -5 °C. Find the heat flow Q̇ through the wall.

L1 = 250 mm, k1 = 0.72 W/(m·K)L2 = 50 mm, k2 = 0.17 W/(m·K)A = 4 m²T1 = 24 °CT3 = -5 °C
Q̇ = W
20.Heat conductionHard
Concrete, k = 1.450 mmMineral wool, k = 0.0450 mmroom 22 °Coutside -11 °CQ̇ = ?

A wall of 50 mm concrete and 50 mm mineral wool separates a room at 22 °C from outside air at -11 °C. The convection coefficients are 10 W/(m²·K) inside and 25 W/(m²·K) outside, and the wall area is 15 m². Find the heat loss Q̇ through the wall.

L1 = 50 mm, k1 = 1.4 W/(m·K)L2 = 50 mm, k2 = 0.04 W/(m·K)A = 15 m²hi = 10 W/(m²·K)ho = 25 W/(m²·K)Troom = 22 °CTout = -11 °C
Q̇ = W
21.Pipe friction & head lossMedium
Q = 5 L/sD = 50 mmL = 800 mf = 0.028

Water flows at 5 L/s through a pipe 800 m long with an inside diameter of 50 mm. Use the Darcy friction factor f = 0.028 and g = 9.81 m/s². Find the friction head loss hf.

Q = 5 L/sL = 800 mD = 50 mmf = 0.028g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 2free outletH = ?L = 100 m, D = 250 mm, f = 0.0184× bend (K = 0.3)

A pipe 100 m long with an inside diameter of 250 mm (Darcy friction factor f = 0.018) runs from an open reservoir and discharges as a free jet into the air. The minor losses are a square-edged entrance (K = 0.5), 4 bends (K = 0.3 each) and a valve (K = 2). Use g = 9.81 m/s². How far H must the reservoir surface be above the pipe outlet for a flow rate of 100 L/s?

Q = 100 L/sL = 100 mD = 250 mmf = 0.018Kentrance = 0.5Kbend = 0.3 (×4)Kvalve = 2
H = m
23.Pumps & pump powerMedium
PQ = 50 L/sH = 10 m

A pump with an efficiency of 72% delivers 50 L/s of water (ρ = 1000 kg/m³) against a head of 10 m. Use g = 9.81 m/s². Find the shaft power Pshaft needed, in kW.

Q = 50 L/sH = 10 mη = 72%g = 9.81 m/s²
Pshaft = kW
24.Pumps & pump powerHard
PQ = 75 L/sΔz = 6 mL = 150 m, D = 200 mm, f = 0.015, ΣK = 8

A pump moves 75 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 6 m higher. The pipe is 150 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.015; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². The pump efficiency is 65%. Find the shaft power Pshaft in kW.

Q = 75 L/sΔz = 6 mL = 150 mD = 200 mmf = 0.015ΣK = 8η = 65%
Pshaft = kW

3Solutions

1.Mass balance

Answer: ṁ2 = 900 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
salt: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 300·(20 − 35)/(35 − 40) = 900 kg/h

Answer

ṁ2 = 900 kg/h
2.Mass balance

Answer: P = 444.4 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 4000·5/45 = 444.4 kg/h

Answer

P = 444.4 kg/h
3.Energy balance

Answer: tout = 26.67 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 0.5·2.44·(120 − 60) = 73.2 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 15 + 73.2/(1.5·4.18) = 26.67 °C

Answer

tout = 26.67 °C
4.Energy balance

Answer: ṁc = 1.401 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 1.5·2.44·(170 − 90) = 292.8 kW

Heat that reaches the water

Qc = (1 − 0.1)·292.8 = 263.5 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 263.5/(4.18·45) = 1.401 kg/s

Answer

ṁc = 1.401 kg/s
5.Ideal gas law

Answer: P = 883.9 kPa

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = m/M = 410/28.01 = 14.64 mol
T = 90 + 273.15 = 363.1 K

Pressure

P = nRT/V = 14.64·8.314·363.1/0.05 = 883.9 kPa

Answer

P = 883.9 kPa
6.Ideal gas law

Answer: V2 = 5.541 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 293.1 K, T2 = 433.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 20·(150/800)·(433.1/293.1) = 5.541 L

Answer

V2 = 5.541 L
7.Stoichiometry

Answer: m = 53.63 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(H2) = 6/2.016 = 2.976 mol
n(O2) = 48/32 = 1.5 mol

Limiting reactant

2.976/2 = 1.488, 1.5/1 = 1.5 → H2

Mass of product

n(H2O) = 1.488·2 = 2.976 mol
m = 2.976·18.02 = 53.63 g

Answer

m = 53.63 g
8.Stoichiometry

Answer: Y = 91.08 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(C6H12O6) = 8/180.16 = 0.0444 mol
m = 0.0444·2/1·44.01 = 3.909 g

Percent yield

Y = 3.56/3.909·100 = 91.08%

Answer

Y = 91.08%
9.Chemical equilibrium

Answer: [H2] = 0.1764 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

50 = (2x)²/(0.8 − x)²

Take the square root

7.071 = 2x/(0.8 − x) → x = 0.8·7.071/(2 + 7.071) = 0.6236 mol/L

Equilibrium concentration

[H₂] = 0.8 − x = 0.1764 mol/L

Answer

[H2] = 0.1764 mol/L
10.Chemical equilibrium

Answer: [Cl2] = 0.03583 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.02 = x²/(0.1 − x) → x² + 0.02·x − 0.002 = 0

Solve the quadratic

x = (−0.02 + √(0.02² + 4·0.002))/2 = 0.03583 mol/L

Equilibrium concentration

[Cl₂] = x = 0.03583 mol/L

Answer

[Cl2] = 0.03583 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 26.27 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

150·0.449·(90 − Tf) = 100·4.18·(Tf − 16)

Solve for the final temperature

Tf = (67.35·90 + 418·16)/(67.35 + 418) = 26.27 °C

Answer

Tf = 26.27 °C
12.Calorimetry & enthalpy

Answer: ΔH° = −2220 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [3·(−393.5) + 4·(−285.8)] − [1·(−103.8) + 5·0] = −2220 kJ

Answer

ΔH° = −2220 kJ

Negative: the reaction gives off heat (exothermic).

13.Reaction kinetics

Answer: t = 32.19 min

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Conversion and concentration

C/C0 = 1 − X = 0.2

Solve for the time

t = −ln(1 − X)/k = −ln(0.2)/0.05 = 32.19 min

Answer

t = 32.19 min
14.Reaction kinetics

Answer: A = 4.134 × 10⁹ s⁻¹

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperature

T = 50 + 273.15 = 323.1 K

Solve Arrhenius for A

Ea/(RT) = 70000/(8.314·323.1) = 26.05
A = k·e26.05 = 0.02·2.067 × 10¹¹ = 4.134 × 10⁹ s⁻¹

Answer

A = 4.134 × 10⁹ s⁻¹
15.Reactor sizing (CSTR & PFR)

Answer: V = 376.2 L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = ln(1/(1 − 0.7))/0.08 = 1.204/0.08 = 15.05 min

Volume

V = Q·τ = 25·15.05 = 376.2 L

Answer

V = 376.2 L
16.Reactor sizing (CSTR & PFR)

Answer: X = 97.65 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 1500/80 = 18.75 min, kτ = 0.2·18.75 = 3.75

Conversion

X = 1 − e−kτ = 1 − e−3.75 = 97.65%

Answer

X = 97.65%
17.Heat exchangers (LMTD)

Answer: A = 3.863 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty from the water side

Q̇ = 1·4.18·(80 − 20) = 250.8 kW

End temperature differences

ΔT₁ = 100 − 20 = 80 K
ΔT₂ = 100 − 80 = 20 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (80 − 20)/ln(80/20) = 43.28 K

Area

A = Q̇/(U·ΔTlm) = 250800/(1500·43.28) = 3.863 m²

Answer

A = 3.863 m²
18.Heat exchangers (LMTD)

Answer: Tc,out = 79.02 °C

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Combine the energy balance and the rate equation

With ΔT₁ = Ts − Tc,in and ΔT₂ = Ts − Tc,out, the difference ΔT₁ − ΔT₂ equals the water temperature rise, so the rise cancels.

ṁcp(ΔT₁ − ΔT₂) = U·A·(ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂)
ln(ΔT₁/ΔT₂) = U·A/(ṁcp) = 1000·1.5/(0.5·4180) = 0.7177

Outlet temperature

ΔT₂ = ΔT₁·e−0.7177 = 125·0.4879 = 60.98 K
Tc,out = 140 − 60.98 = 79.02 °C

Answer

Tc,out = 79.02 °C

Heat transferred: Q̇ = 133.8 kW.

19.Heat conduction

Answer: Q̇ = 180.9 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (250/1000)/(0.72·4) = 0.08681 K/W
R2 = L2/(k2A) = (50/1000)/(0.17·4) = 0.07353 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 29/0.1603 = 180.9 W

Answer

Q̇ = 180.9 W
20.Heat conduction

Answer: Q̇ = 347.2 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(10·15) = 0.006667 K/W
R1 = L1/(k1A) = (50/1000)/(1.4·15) = 0.002381 K/W
R2 = L2/(k2A) = (50/1000)/(0.04·15) = 0.08333 K/W
Ro = 1/(hoA) = 1/(25·15) = 0.002667 K/W
ΣR = 0.09505 K/W

Heat loss

Q̇ = (22 − (-11))/0.09505 = 347.2 W

Answer

Q̇ = 347.2 W
21.Pipe friction & head loss

Answer: hf = 148.1 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Mean velocity

A = π·0.05²/4 = 0.001963 m²
V = Q/A = 0.005/0.001963 = 2.546 m/s

Velocity head

V²/(2g) = 2.546²/(2·9.81) = 0.3305 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.028·(800/0.05)·2.546²/(2·9.81) = 148.1 m

Answer

hf = 148.1 m
22.Pipe friction & head loss

Answer: H = 2.517 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.1/0.04909 = 2.037 m/s
V²/(2g) = 0.2115 m

Loss coefficients

f·L/D = 0.018·100/0.25 = 7.2
ΣK = 0.5 + 4·0.3 + 2 = 3.7

Energy equation

The outlet jet still carries its velocity head; it is not a loss but it has to be supplied.

H = (1 + 7.2 + 3.7)·0.2115 = 2.517 m

Answer

H = 2.517 m
23.Pumps & pump power

Answer: Pshaft = 6.813 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.05·10 = 4.905 kW

Shaft power

Pshaft = Ph/η = 4.905/0.72 = 6.813 kW

Answer

Pshaft = 6.813 kW
24.Pumps & pump power

Answer: Pshaft = 13.12 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.075/0.03142 = 2.387 m/s
V²/(2g) = 0.2905 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (11.25 + 8)·0.2905 = 5.592 m

Pump head

H = Δz + hL = 6 + 5.592 = 11.59 m

Shaft power

Pshaft = ρ·g·Q·H/η = 1000·9.81·0.075·11.59/0.65 = 13.12 kW

Answer

Pshaft = 13.12 kW

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