FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1700 kg/h · 5% NaOHStream 2ṁ₂ = ? · 35% NaOHProduct10% NaOH

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 10% NaOH? Find ṁ2.

ṁ1 = 700 kg/hx1 = 5 %x2 = 35 %x3 = 10 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F2100 kg/h · 10% sugarProduct PP = ? · 55%Vapour W (pure water)0% sugar

An evaporator concentrates a sugar solution by boiling off pure water. Find the product flow P in kg/h.

F = 2100 kg/hxF = 10 %xP = 55 %
P = kg/h
3.Energy balanceMedium
hot sidecold sideethanol · 140 °C80 °Cwater · 25 °Ct = ? °C

Hot ethanol cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 1 kg/scp,h = 2.44 kJ/(kg·K)Th: 140 → 80 °Cṁc = 0.5 kg/scp,c = 4.18 kJ/(kg·K)tin = 25 °C
tout = °C
4.Energy balanceHard
hot sidecold sideethanol · 180 °C110 °Cwater · 30 °C50 °C · ṁ = ?10% lost

Hot ethanol heats water in an exchanger that loses 10% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 2 kg/scp,h = 2.44 kJ/(kg·K)Th: 180 → 110 °Ct: 30 → 50 °Ccp,c = 4.18 kJ/(kg·K)loss = 10 %
ṁc = kg/s
5.Ideal gas lawMedium
160 g of ArP = 100 kPaT = 10 °CV = ?

What volume V does 160 g of Ar occupy at 100 kPa and 10 °C? Treat it as an ideal gas.

m = 160 gM = 39.95 g/molP = 100 kPaT = 10 °CR = 8.314 J/(mol·K)
V = L
6.Ideal gas lawHard
State 1State 2

A fixed amount of CO₂ goes from 150 kPa, 20 L, 25 °C to 300 kPa and 220 °C. Find the new volume V2.

P1 = 150 kPaV1 = 20 LT1 = 25 °CP2 = 300 kPaT2 = 220 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(CO2​)m(CO2​)÷ M(X)× 3/ν× M(CO2​)

6 g of Fe2O3 and 20 g of CO react according to Fe2O3 + 3CO → 2Fe + 3CO2. What mass m of CO2 can form?

M(Fe2O3) = 159.69M(CO) = 28.01M(CO2) = 44.01 g/mol
m = g
8.StoichiometryHard
m(H2​)n(H2​)n(H2​O)m(H2​O)÷ M(H2​)× 2/2× M(H2​O)

In the reaction 2H2 + O2 → 2H2O, 8 g of H2 reacts completely (the other reactants are in excess) and 62.93 g of H2O is collected. Find the percent yield Y.

M(H2) = 2.016 g/molM(H2O) = 18.02 g/molactual: 62.93 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.20.20C−x−x+2xE0.2 − x0.2 − x2x

0.2 mol/L of H₂ and 0.2 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 36. Find the equilibrium concentration [HI].

[H₂]₀ = [I₂]₀ = 0.2 mol/LKc = 36
[HI] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.400C−x+x+xE0.4 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.08 at the reaction temperature. A container starts with 0.4 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 0.4 mol/LKc = 0.08
[PCl5] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Copperm = 100 gT = 160 °Cc = 0.385 J/(g·°C)Waterm = 250 gT = 20 °Cc = 4.18 J/(g·°C)

A 100 g block of copper (c = 0.385 J/(g·°C)) at 160 °C is dropped into 250 g of water (c = 4.18 J/(g·°C)) at 20 °C in an insulated cup. Find the final temperature Tf.

mmetal = 100 gcmetal = 0.385 J/(g·°C)Tmetal = 160 °Cmwater = 250 gTwater = 20 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H100 g C2​H5​OHC2​H5​OH + 3O₂reactants2CO₂ + 3H₂O(l)productsq = ?

Use the standard enthalpies of formation to find the heat q released when 100 g of C2H5OH (M = 46.07 g/mol) burns completely: C2H5OH + 3O₂ → 2CO₂ + 3H₂O(l). Give q as a positive number.

ΔH°f(C2H5OH) = −277.7 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
q = kJ
13.Reaction kineticsMedium
t (min)C (mol/L)30 minC = ?

A reaction with rate law −rA = k·CA² has k = 0.1 L/(mol·min) and starts at 1 mol/L. Find the concentration CA after 30 min.

k = 0.1 L/(mol·min)CA0 = 1 mol/Lt = 30 min
CA = mol/L
14.Reaction kineticsHard
Tk35 °C0.00550 °C0.044

The rate constant of a reaction is 0.005 min⁻¹ at 35 °C and 0.044 min⁻¹ at 50 °C. Find the activation energy Ea.

k1 = 0.005 min⁻¹T1 = 35 °Ck2 = 0.044 min⁻¹T2 = 50 °CR = 8.314 J/(mol·K)
Ea = kJ/mol
15.Reactor sizing (CSTR & PFR)Medium
QX = 60%same Q, k and X as the CSTR

A first-order liquid-phase reaction must reach 60% conversion. How many times larger must a CSTR be than a PFR for the same feed rate, rate constant and conversion? Find the ratio VCSTR/VPFR.

X = 60%first order, same k and Q
VCSTR/VPFR =
16.Reactor sizing (CSTR & PFR)Hard
V = 500 LQ = 100 L/minX = ?

A first-order liquid-phase reaction (k = 0.25 min⁻¹) runs in a 500 L CSTR fed at 100 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 500 LQ = 100 L/mink = 0.25 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT100 °C75 °C10 °C50 °CΔT₁ΔT₂parallel flow

A parallel-flow heat exchanger transfers 20 kW. Its heat transfer area is 2.5 m². The hot fluid cools from 100 to 75 °C and the cold fluid heats from 10 to 50 °C. Find the overall heat transfer coefficient U.

Q̇ = 20 kWA = 2.5 m²Th: 100 → 75 °CTc: 10 → 50 °C
U = W/(m²·K)
18.Heat exchangers (LMTD)Hard
lengthT125 °C50 °C?10 °CΔT₁ΔT₂counter-flow

In a counter-flow double-pipe heat exchanger, hot oil (0.3 kg/s, cp = 2.5 kJ/(kg·K)) flows in the inner tube and cools from 125 to 50 °C. Water (0.5 kg/s, cp = 4.18 kJ/(kg·K)) in the annulus enters at 10 °C. The inner tube has a diameter of 40 mm, and U = 150 W/(m²·K) is based on this diameter. Find the tube length L needed.

ṁh = 0.3 kg/scp,h = 2.5 kJ/(kg·K)Th: 125 → 50 °Cṁc = 0.5 kg/sTc,in = 10 °CD = 40 mmU = 150 W/(m²·K)
L = m
19.Heat conductionMedium
Expanded polystyrene, k = 0.03550 mmGlass, k = 0.96150 mm16 °C-13 °CTi​ = ?Q̇

A wall is made of 50 mm of expanded polystyrene and 150 mm of glass, with an area of 10 m². The outer faces are at 16 °C and -13 °C. Find the temperature Ti at the interface between the two layers.

L1 = 50 mm, k1 = 0.035 W/(m·K)L2 = 150 mm, k2 = 0.96 W/(m·K)A = 10 m²T1 = 16 °CT3 = -13 °C
Ti = °C
20.Heat conductionHard
Brick, k = 0.72150 mmConcrete, k = 1.425 mmroom 20 °Coutside -5 °CTs​ = ?Q̇

A wall of 150 mm brick and 25 mm concrete separates a room at 20 °C from outside air at -5 °C. The convection coefficients are 7.7 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 10 m². Find the temperature Ts of the inside surface of the wall.

L1 = 150 mm, k1 = 0.72 W/(m·K)L2 = 25 mm, k2 = 1.4 W/(m·K)A = 10 m²hi = 7.7 W/(m²·K)ho = 20 W/(m²·K)Troom = 20 °CTout = -5 °C
Ts = °C
21.Pipe friction & head lossMedium
V = 2.4 m/sD = 250 mmL = 400 mf = 0.025

Water flows at a mean velocity of 2.4 m/s through a pipe 400 m long with an inside diameter of 250 mm. Use the Darcy friction factor f = 0.025 and g = 9.81 m/s². Find the friction head loss hf.

V = 2.4 m/sL = 400 mD = 250 mmf = 0.025g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 2Δz = ?L = 400 m, D = 300 mm, f = 0.0223× bend (K = 0.3)

Two open reservoirs are joined by a pipe 400 m long with an inside diameter of 300 mm and a Darcy friction factor f = 0.022. The minor losses are a square-edged entrance (K = 0.5), 3 bends (K = 0.3 each), a valve (K = 2) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². What difference in water level Δz between the reservoirs gives a flow rate of 120 L/s?

Q = 120 L/sL = 400 mD = 300 mmf = 0.022Kentrance = 0.5Kbend = 0.3 (×3)Kvalve = 2Kexit = 1.0
Δz = m
23.Pumps & pump powerMedium
PQ = 100 L/sH = 44 m

A pump delivers 100 L/s of water (ρ = 1000 kg/m³) against a head of 44 m. The pump efficiency is 80% and the electric motor driving it has an efficiency of 95%. Use g = 9.81 m/s². Find the electrical power Pel the motor draws, in kW.

Q = 100 L/sH = 44 mηpump = 80%ηmotor = 95%g = 9.81 m/s²
Pel = kW
24.Pumps & pump powerHard
200 kPa (gauge)PQ = 40 L/sΔz = 9 mL = 200 m, D = 150 mm, f = 0.02, ΣK = 5

A pump moves 40 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 9 m higher. The pipe is 200 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.02; the minor-loss coefficients add up to ΣK = 5 (entrance and exit included). Use g = 9.81 m/s². The upper tank is closed and the air above its water is at a gauge pressure of 200 kPa. Find the head H the pump must add.

Q = 40 L/sΔz = 9 mL = 200 mD = 150 mmf = 0.02ΣK = 5ptank = 200 kPa
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 140 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
NaOH: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 700·(5 − 10)/(10 − 35) = 140 kg/h

Answer

ṁ2 = 140 kg/h
2.Mass balance

Answer: P = 381.8 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 2100·10/55 = 381.8 kg/h

Answer

P = 381.8 kg/h
3.Energy balance

Answer: tout = 95.05 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 1·2.44·(140 − 80) = 146.4 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 25 + 146.4/(0.5·4.18) = 95.05 °C

Answer

tout = 95.05 °C
4.Energy balance

Answer: ṁc = 3.678 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 2·2.44·(180 − 110) = 341.6 kW

Heat that reaches the water

Qc = (1 − 0.1)·341.6 = 307.4 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 307.4/(4.18·20) = 3.678 kg/s

Answer

ṁc = 3.678 kg/s
5.Ideal gas law

Answer: V = 94.28 L

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = 160/39.95 = 4.005 mol
T = 10 + 273.15 = 283.1 K

Volume

V = nRT/P = 4.005·8.314·283.1/100 = 94.28 L

Answer

V = 94.28 L
6.Ideal gas law

Answer: V2 = 16.54 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 298.1 K, T2 = 493.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 20·(150/300)·(493.1/298.1) = 16.54 L

Answer

V2 = 16.54 L
7.Stoichiometry

Answer: m = 4.961 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(Fe2O3) = 6/159.69 = 0.03757 mol
n(CO) = 20/28.01 = 0.714 mol

Limiting reactant

0.03757/1 = 0.03757, 0.714/3 = 0.238 → Fe2O3

Mass of product

n(CO2) = 0.03757·3 = 0.1127 mol
m = 0.1127·44.01 = 4.961 g

Answer

m = 4.961 g
8.Stoichiometry

Answer: Y = 88 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(H2) = 8/2.016 = 3.968 mol
m = 3.968·2/2·18.02 = 71.51 g

Percent yield

Y = 62.93/71.51·100 = 88%

Answer

Y = 88%
9.Chemical equilibrium

Answer: [HI] = 0.3 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

36 = (2x)²/(0.2 − x)²

Take the square root

6 = 2x/(0.2 − x) → x = 0.2·6/(2 + 6) = 0.15 mol/L

Equilibrium concentration

[HI] = 2x = 0.3 mol/L

Answer

[HI] = 0.3 mol/L
10.Chemical equilibrium

Answer: [PCl5] = 0.2567 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.08 = x²/(0.4 − x) → x² + 0.08·x − 0.032 = 0

Solve the quadratic

x = (−0.08 + √(0.08² + 4·0.032))/2 = 0.1433 mol/L

Equilibrium concentration

[PCl₅] = 0.4 − 0.1433 = 0.2567 mol/L

Answer

[PCl5] = 0.2567 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 24.97 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

100·0.385·(160 − Tf) = 250·4.18·(Tf − 20)

Solve for the final temperature

Tf = (38.5·160 + 1045·20)/(38.5 + 1045) = 24.97 °C

Answer

Tf = 24.97 °C
12.Calorimetry & enthalpy

Answer: q = 2967 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [2·(−393.5) + 3·(−285.8)] − [1·(−277.7) + 3·0] = −1367 kJ

Heat for the given mass

n = 100/46.07 = 2.171 mol
q = n·|ΔH°/1| = 2.171·1367 = 2967 kJ

Answer

q = 2967 kJ
13.Reaction kinetics

Answer: CA = 0.25 mol/L

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Integrated second-order law

1/CA = 1/CA0 + kt = 1 + 0.1·30 = 4 L/mol
CA = 1/4 = 0.25 mol/L

Answer

CA = 0.25 mol/L
14.Reaction kinetics

Answer: Ea = 120 kJ/mol

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperatures

T1 = 308.1 K, T2 = 323.1 K

Solve Arrhenius for Ea

Ea = −R·ln(k2/k1)/(1/T2 − 1/T1) = −8.314·2.175/(-1.506e-4) = 120031 J/mol
Ea = 120 kJ/mol

Answer

Ea = 120 kJ/mol
15.Reactor sizing (CSTR & PFR)

Answer: VCSTR/VPFR = 1.637

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

k·τ for each reactor

CSTR: k·τ = X/(1 − X) = 0.6/0.4 = 1.5
PFR: k·τ = ln(1/(1 − X)) = ln(2.5) = 0.9163

Ratio of volumes

VCSTR/VPFR = 1.5/0.9163 = 1.637

Answer

VCSTR/VPFR = 1.637

The gap grows quickly at high conversion.

16.Reactor sizing (CSTR & PFR)

Answer: X = 55.56 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 500/100 = 5 min, kτ = 0.25·5 = 1.25

Conversion

X = kτ/(1 + kτ) = 1.25/(1 + 1.25) = 55.56%

Answer

X = 55.56%
17.Heat exchangers (LMTD)

Answer: U = 157.7 W/(m²·K)

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In parallel flow both inlets are at the same end, and both outlets at the other.

ΔT₁ = Th,in − Tc,in = 100 − 10 = 90 K
ΔT₂ = Th,out − Tc,out = 75 − 50 = 25 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (90 − 25)/ln(90/25) = 50.74 K

Overall coefficient

U = Q̇/(A·ΔTlm) = 20000/(2.5·50.74) = 157.7 W/(m²·K)

Answer

U = 157.7 W/(m²·K)
18.Heat exchangers (LMTD)

Answer: L = 48.99 m

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = 0.3·2.5·(125 − 50) = 56.25 kW
Tc,out = 10 + 56.25/(0.5·4.18) = 36.91 °C

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 125 − 36.91 = 88.09 K
ΔT₂ = Th,out − Tc,in = 50 − 10 = 40 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (88.09 − 40)/ln(88.09/40) = 60.91 K

Area and length

A = 56250/(150·60.91) = 6.156 m²
L = A/(πD) = 6.156/(π·0.04) = 48.99 m

Answer

L = 48.99 m
19.Heat conduction

Answer: Ti = −10.14 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (50/1000)/(0.035·10) = 0.1429 K/W
R2 = L2/(k2A) = (150/1000)/(0.96·10) = 0.01563 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 29/0.1585 = 183 W

Interface temperature

The temperature drops across the first layer by Q̇·R₁.

Ti = T1 − Q̇·R1 = 16 − 183·0.1429 = −10.14 °C

Answer

Ti = −10.14 °C
20.Heat conduction

Answer: Ts = 12 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(7.7·10) = 0.01299 K/W
R1 = L1/(k1A) = (150/1000)/(0.72·10) = 0.02083 K/W
R2 = L2/(k2A) = (25/1000)/(1.4·10) = 0.001786 K/W
Ro = 1/(hoA) = 1/(20·10) = 0.005 K/W
ΣR = 0.04061 K/W

Heat loss

Q̇ = (20 − (-5))/0.04061 = 615.7 W
Ts = Troom − Q̇·Ri = 20 − 615.7·0.01299 = 12 °C

Answer

Ts = 12 °C
21.Pipe friction & head loss

Answer: hf = 11.74 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity head

V²/(2g) = 2.4²/(2·9.81) = 0.2936 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.025·(400/0.25)·2.4²/(2·9.81) = 11.74 m

Answer

hf = 11.74 m
22.Pipe friction & head loss

Answer: Δz = 4.955 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.12/0.07069 = 1.698 m/s
V²/(2g) = 0.1469 m

Loss coefficients

f·L/D = 0.022·400/0.3 = 29.33
ΣK = 0.5 + 3·0.3 + 2 + 1.0 = 4.4

Total head loss

hf = 29.33·0.1469 = 4.309 m
hm = 4.4·0.1469 = 0.6463 m
Δz = hf + hm = 4.955 m

Answer

Δz = 4.955 m
23.Pumps & pump power

Answer: Pel = 56.79 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.1·44 = 43.16 kW

Shaft power

Pshaft = 43.16/0.8 = 53.95 kW

Electrical power

Pel = 53.95/0.95 = 56.79 kW

Answer

Pel = 56.79 kW
24.Pumps & pump power

Answer: H = 37.66 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.04/0.01767 = 2.264 m/s
V²/(2g) = 0.2611 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (26.67 + 5)·0.2611 = 8.269 m

Pressure head

p/(ρ·g) = 200000/(1000·9.81) = 20.39 m

Pump head

Both surfaces are practically at rest, so there is no velocity head term.

H = Δz + p/(ρ·g) + hL = 9 + 20.39 + 8.269 = 37.66 m

Answer

H = 37.66 m

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