FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1950 kg/h · 40% saltStream 2ṁ₂ = ? · 15% saltProduct25% salt

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 25% salt? Find ṁ2.

ṁ1 = 950 kg/hx1 = 40 %x2 = 15 %x3 = 25 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F2200 kg/h · 5% NaOHProduct PP = ? · 65%Vapour W (pure water)0% NaOH

An evaporator concentrates a NaOH solution by boiling off pure water. Find the product flow P in kg/h.

F = 2200 kg/hxF = 5 %xP = 65 %
P = kg/h
3.Energy balanceMedium
hot sidecold sideglycol mix · 180 °C100 °Cwater · 30 °Ct = ? °C

Hot glycol mix cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 2.5 kg/scp,h = 3.6 kJ/(kg·K)Th: 180 → 100 °Cṁc = 3 kg/scp,c = 4.18 kJ/(kg·K)tin = 30 °C
tout = °C
4.Energy balanceHard
hot sidecold sideglycol mix · 130 °C100 °Cwater · 30 °C50 °C · ṁ = ?5% lost

Hot glycol mix heats water in an exchanger that loses 5% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 2 kg/scp,h = 3.6 kJ/(kg·K)Th: 130 → 100 °Ct: 30 → 50 °Ccp,c = 4.18 kJ/(kg·K)loss = 5 %
ṁc = kg/s
5.Ideal gas lawMedium
460 g of N₂P = 600 kPaT = 85 °CV = ?

What volume V does 460 g of N₂ occupy at 600 kPa and 85 °C? Treat it as an ideal gas.

m = 460 gM = 28.01 g/molP = 600 kPaT = 85 °CR = 8.314 J/(mol·K)
V = L
6.Ideal gas lawHard
CO₂, M = 44.01 g/molP = 950 kPaT = 80 °Cρ = ?

Find the density ρ of CO₂ at 950 kPa and 80 °C, treating it as an ideal gas.

M = 44.01 g/molP = 950 kPaT = 80 °CR = 8.314 J/(mol·K)
ρ = kg/m³
7.StoichiometryMedium
m(X)n(X)n(NaCl)m(NaCl)÷ M(X)× 2/ν× M(NaCl)

4 g of Na and 32 g of Cl2 react according to 2Na + Cl2 → 2NaCl. What mass m of NaCl can form?

M(Na) = 22.99M(Cl2) = 70.9M(NaCl) = 58.44 g/mol
m = g
8.StoichiometryHard
m(H2​)n(H2​)n(H2​O)m(H2​O)÷ M(H2​)× 2/2× M(H2​O)

In the reaction 2H2 + O2 → 2H2O, 20 g of H2 reacts completely (the other reactants are in excess) and 157.3 g of H2O is collected. Find the percent yield Y.

M(H2) = 2.016 g/molM(H2O) = 18.02 g/molactual: 157.3 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.80.80C−x−x+2xE0.8 − x0.8 − x2x

0.8 mol/L of H₂ and 0.8 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 49. Find the equilibrium concentration [H2].

[H₂]₀ = [I₂]₀ = 0.8 mol/LKc = 49
[H2] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.100C−x+x+xE0.1 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.05 at the reaction temperature. A container starts with 0.1 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].

[PCl₅]₀ = 0.1 mol/LKc = 0.05
[Cl2] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Aluminiumm = 50 gT = 90 °Cc = 0.897 J/(g·°C)Waterm = 150 gT = 17 °Cc = 4.18 J/(g·°C)

A 50 g block of aluminium (c = 0.897 J/(g·°C)) at 90 °C is dropped into 150 g of water (c = 4.18 J/(g·°C)) at 17 °C in an insulated cup. Find the final temperature Tf.

mmetal = 50 gcmetal = 0.897 J/(g·°C)Tmetal = 90 °Cmwater = 150 gTwater = 17 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H20 g CH4​CH4​ + 2O₂reactantsCO₂ + 2H₂O(l)productsq = ?

Use the standard enthalpies of formation to find the heat q released when 20 g of CH4 (M = 16.04 g/mol) burns completely: CH4 + 2O₂ → CO₂ + 2H₂O(l). Give q as a positive number.

ΔH°f(CH4) = −74.8 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
q = kJ
13.Reaction kineticsMedium
t (min)X (%)t = ?75%

A first-order reaction in a batch reactor has k = 0.02 min⁻¹. How long does it take to reach 75% conversion? Find t.

k = 0.02 min⁻¹X = 75 %
t = min
14.Reaction kineticsHard
Tk30 °Ck1​?5·k1​

A reaction has an activation energy of 60 kJ/mol. At 30 °C it is too slow. To what temperature T2 (in °C) must it be heated to make it 5 times faster?

Ea = 60 kJ/molT1 = 30 °Ck2/k1 = 5R = 8.314 J/(mol·K)
T2 = °C
15.Reactor sizing (CSTR & PFR)Medium
Q = 50 L/minCA0​ = 1 mol/LCA​ = ?V = 50 L, k = 0.12 min⁻¹

A liquid-phase first-order reaction A → B (k = 0.12 min⁻¹) runs in a 50 L plug-flow reactor (PFR). The feed enters at 50 L/min with CA0 = 1 mol/L. The density is constant and the reactor is at steady state. Find the outlet concentration CA.

V = 50 LQ = 50 L/mink = 0.12 min⁻¹CA0 = 1 mol/L
CA = mol/L
16.Reactor sizing (CSTR & PFR)Hard
V = 100 LV = 100 LQ = 50 L/minX = ?

A first-order liquid-phase reaction (k = 0.08 min⁻¹) runs in two equal CSTRs in series, each of 100 L. The feed rate is 50 L/min, the density is constant and the reactors are at steady state. Find the overall conversion X in percent.

V = 100 L (×2)Q = 50 L/mink = 0.08 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT165 °C75 °C15 °C70 °CΔT₁ΔT₂parallel flow

A parallel-flow heat exchanger transfers 410 kW. Its heat transfer area is 10 m². The hot fluid cools from 165 to 75 °C and the cold fluid heats from 15 to 70 °C. Find the overall heat transfer coefficient U.

Q̇ = 410 kWA = 10 m²Th: 165 → 75 °CTc: 15 → 70 °C
U = W/(m²·K)
18.Heat exchangers (LMTD)Hard
lengthT140 °C65 °C21.88 °C15 °CΔT₁ΔT₂counter-flow

Hot oil (0.5 kg/s, cp = 2.3 kJ/(kg·K)) cools from 140 to 65 °C in a counter-flow exchanger. It heats 3 kg/s of water (cp = 4.18 kJ/(kg·K)) that enters at 15 °C. With U = 1000 W/(m²·K), find the heat transfer area A needed.

ṁh = 0.5 kg/scp,h = 2.3 kJ/(kg·K)Th: 140 → 65 °Cṁc = 3 kg/scp,c = 4.18 kJ/(kg·K)Tc,in = 15 °CU = 1000 W/(m²·K)
A = m²
19.Heat conductionMedium
Concrete, k = 1.450 mmBrick, k = 0.7250 mm15 °C-10 °CQ̇ = ?

A wall is made of 50 mm of concrete and 50 mm of brick, with an area of 6 m². The outer faces are at 15 °C and -10 °C. Find the heat flow Q̇ through the wall.

L1 = 50 mm, k1 = 1.4 W/(m·K)L2 = 50 mm, k2 = 0.72 W/(m·K)A = 6 m²T1 = 15 °CT3 = -10 °C
Q̇ = W
20.Heat conductionHard
Mineral wool, k = 0.04250 mmGypsum board, k = 0.1725 mmroom 22 °Coutside -14 °CQ̇ = ?

A wall of 250 mm mineral wool and 25 mm gypsum board separates a room at 22 °C from outside air at -14 °C. The convection coefficients are 8 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 20 m². Find the heat loss Q̇ through the wall.

L1 = 250 mm, k1 = 0.04 W/(m·K)L2 = 25 mm, k2 = 0.17 W/(m·K)A = 20 m²hi = 8 W/(m²·K)ho = 20 W/(m²·K)Troom = 22 °CTout = -14 °C
Q̇ = W
21.Pipe friction & head lossMedium
Q = 6 L/sD = 50 mmL = 100 mf = 0.025

Water flows at 6 L/s through a pipe 100 m long with an inside diameter of 50 mm. Use the Darcy friction factor f = 0.025 and g = 9.81 m/s². Find the friction head loss hf.

Q = 6 L/sL = 100 mD = 50 mmf = 0.025g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 2Δz = ?L = 300 m, D = 300 mm, f = 0.0152× bend (K = 0.3)

Two open reservoirs are joined by a pipe 300 m long with an inside diameter of 300 mm and a Darcy friction factor f = 0.015. The minor losses are a square-edged entrance (K = 0.5), 2 bends (K = 0.3 each), a valve (K = 2) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². What difference in water level Δz between the reservoirs gives a flow rate of 120 L/s?

Q = 120 L/sL = 300 mD = 300 mmf = 0.015Kentrance = 0.5Kbend = 0.3 (×2)Kvalve = 2Kexit = 1.0
Δz = m
23.Pumps & pump powerMedium
PQ = 20 L/sH = 58 m

A pump delivers 20 L/s of water (ρ = 1000 kg/m³) against a head of 58 m. The pump efficiency is 78% and the electric motor driving it has an efficiency of 95%. Use g = 9.81 m/s². Find the electrical power Pel the motor draws, in kW.

Q = 20 L/sH = 58 mηpump = 78%ηmotor = 95%g = 9.81 m/s²
Pel = kW
24.Pumps & pump powerHard
250 kPa (gauge)PQ = 30 L/sΔz = 9 mL = 100 m, D = 150 mm, f = 0.022, ΣK = 6

A pump moves 30 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 9 m higher. The pipe is 100 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.022; the minor-loss coefficients add up to ΣK = 6 (entrance and exit included). Use g = 9.81 m/s². The upper tank is closed and the air above its water is at a gauge pressure of 250 kPa. Find the head H the pump must add.

Q = 30 L/sΔz = 9 mL = 100 mD = 150 mmf = 0.022ΣK = 6ptank = 250 kPa
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 1425 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
salt: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 950·(40 − 25)/(25 − 15) = 1425 kg/h

Answer

ṁ2 = 1425 kg/h
2.Mass balance

Answer: P = 169.2 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 2200·5/65 = 169.2 kg/h

Answer

P = 169.2 kg/h
3.Energy balance

Answer: tout = 87.42 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 2.5·3.6·(180 − 100) = 720 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 30 + 720/(3·4.18) = 87.42 °C

Answer

tout = 87.42 °C
4.Energy balance

Answer: ṁc = 2.455 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 2·3.6·(130 − 100) = 216 kW

Heat that reaches the water

Qc = (1 − 0.05)·216 = 205.2 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 205.2/(4.18·20) = 2.455 kg/s

Answer

ṁc = 2.455 kg/s
5.Ideal gas law

Answer: V = 81.5 L

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = 460/28.01 = 16.42 mol
T = 85 + 273.15 = 358.1 K

Volume

V = nRT/P = 16.42·8.314·358.1/600 = 81.5 L

Answer

V = 81.5 L
6.Ideal gas law

Answer: ρ = 14.24 kg/m³

Ideal gas density: ρ = PM/(RT).

Rearrange the gas law

PV = (m/M)RT → ρ = m/V = PM/(RT)
T = 80 + 273.15 = 353.1 K

Density

ρ = 950·44.01/(8.314·353.1) = 14.24 kg/m³

Answer

ρ = 14.24 kg/m³
7.Stoichiometry

Answer: m = 10.17 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(Na) = 4/22.99 = 0.174 mol
n(Cl2) = 32/70.9 = 0.4513 mol

Limiting reactant

0.174/2 = 0.08699, 0.4513/1 = 0.4513 → Na

Mass of product

n(NaCl) = 0.08699·2 = 0.174 mol
m = 0.174·58.44 = 10.17 g

Answer

m = 10.17 g
8.Stoichiometry

Answer: Y = 88 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(H2) = 20/2.016 = 9.921 mol
m = 9.921·2/2·18.02 = 178.8 g

Percent yield

Y = 157.3/178.8·100 = 88%

Answer

Y = 88%
9.Chemical equilibrium

Answer: [H2] = 0.1778 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

49 = (2x)²/(0.8 − x)²

Take the square root

7 = 2x/(0.8 − x) → x = 0.8·7/(2 + 7) = 0.6222 mol/L

Equilibrium concentration

[H₂] = 0.8 − x = 0.1778 mol/L

Answer

[H2] = 0.1778 mol/L
10.Chemical equilibrium

Answer: [Cl2] = 0.05 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.05 = x²/(0.1 − x) → x² + 0.05·x − 0.005 = 0

Solve the quadratic

x = (−0.05 + √(0.05² + 4·0.005))/2 = 0.05 mol/L

Equilibrium concentration

[Cl₂] = x = 0.05 mol/L

Answer

[Cl2] = 0.05 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 21.87 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

50·0.897·(90 − Tf) = 150·4.18·(Tf − 17)

Solve for the final temperature

Tf = (44.85·90 + 627·17)/(44.85 + 627) = 21.87 °C

Answer

Tf = 21.87 °C
12.Calorimetry & enthalpy

Answer: q = 1110 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [1·(−393.5) + 2·(−285.8)] − [1·(−74.8) + 2·0] = −890.3 kJ

Heat for the given mass

n = 20/16.04 = 1.247 mol
q = n·|ΔH°/1| = 1.247·890.3 = 1110 kJ

Answer

q = 1110 kJ
13.Reaction kinetics

Answer: t = 69.31 min

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Conversion and concentration

C/C0 = 1 − X = 0.25

Solve for the time

t = −ln(1 − X)/k = −ln(0.25)/0.02 = 69.31 min

Answer

t = 69.31 min
14.Reaction kinetics

Answer: T2 = 51.98 °C

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperature

T1 = 303.1 K

Solve Arrhenius for T₂

1/T2 = 1/303.1 − 8.314·ln(5)/60000 = 3.299 × 10⁻³ − 2.230 × 10⁻⁴ = 3.076 × 10⁻³ K⁻¹
T2 = 325.1 K = 51.98 °C

Answer

T2 = 51.98 °C
15.Reactor sizing (CSTR & PFR)

Answer: CA = 0.8869 mol/L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 50/50 = 1 min

Outlet concentration

CA = 1·e−0.12·1 = 0.8869 mol/L

Answer

CA = 0.8869 mol/L

Conversion: X = 11.31%.

16.Reactor sizing (CSTR & PFR)

Answer: X = 25.68 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 100/50 = 2 min, kτ = 0.08·2 = 0.16

Conversion

C1/CA0 = 1/(1 + kτ) = 1/(1 + 0.16) = 0.8621
C2/CA0 = 1/(1 + kτ)² = 0.7432
X = 1 − 0.7432 = 25.68%

Answer

X = 25.68%
17.Heat exchangers (LMTD)

Answer: U = 961.7 W/(m²·K)

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In parallel flow both inlets are at the same end, and both outlets at the other.

ΔT₁ = Th,in − Tc,in = 165 − 15 = 150 K
ΔT₂ = Th,out − Tc,out = 75 − 70 = 5 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (150 − 5)/ln(150/5) = 42.63 K

Overall coefficient

U = Q̇/(A·ΔTlm) = 410000/(10·42.63) = 961.7 W/(m²·K)

Answer

U = 961.7 W/(m²·K)
18.Heat exchangers (LMTD)

Answer: A = 1.088 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = ṁhcp,h(Th,in − Th,out) = 0.5·2.3·75 = 86.25 kW
Tc,out = 15 + 86.25/(3·4.18) = 21.88 °C

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 140 − 21.88 = 118.1 K
ΔT₂ = Th,out − Tc,in = 65 − 15 = 50 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (118.1 − 50)/ln(118.1/50) = 79.24 K

Area

A = Q̇/(U·ΔTlm) = 86250/(1000·79.24) = 1.088 m²

Answer

A = 1.088 m²
19.Heat conduction

Answer: Q̇ = 1426 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (50/1000)/(1.4·6) = 0.005952 K/W
R2 = L2/(k2A) = (50/1000)/(0.72·6) = 0.01157 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 25/0.01753 = 1426 W

Answer

Q̇ = 1426 W
20.Heat conduction

Answer: Q̇ = 109.6 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(8·20) = 0.00625 K/W
R1 = L1/(k1A) = (250/1000)/(0.04·20) = 0.3125 K/W
R2 = L2/(k2A) = (25/1000)/(0.17·20) = 0.007353 K/W
Ro = 1/(hoA) = 1/(20·20) = 0.0025 K/W
ΣR = 0.3286 K/W

Heat loss

Q̇ = (22 − (-14))/0.3286 = 109.6 W

Answer

Q̇ = 109.6 W
21.Pipe friction & head loss

Answer: hf = 23.8 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Mean velocity

A = π·0.05²/4 = 0.001963 m²
V = Q/A = 0.006/0.001963 = 3.056 m/s

Velocity head

V²/(2g) = 3.056²/(2·9.81) = 0.4759 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.025·(100/0.05)·3.056²/(2·9.81) = 23.8 m

Answer

hf = 23.8 m
22.Pipe friction & head loss

Answer: Δz = 2.806 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.12/0.07069 = 1.698 m/s
V²/(2g) = 0.1469 m

Loss coefficients

f·L/D = 0.015·300/0.3 = 15
ΣK = 0.5 + 2·0.3 + 2 + 1.0 = 4.1

Total head loss

hf = 15·0.1469 = 2.203 m
hm = 4.1·0.1469 = 0.6023 m
Δz = hf + hm = 2.806 m

Answer

Δz = 2.806 m
23.Pumps & pump power

Answer: Pel = 15.36 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.02·58 = 11.38 kW

Shaft power

Pshaft = 11.38/0.78 = 14.59 kW

Electrical power

Pel = 14.59/0.95 = 15.36 kW

Answer

Pel = 15.36 kW
24.Pumps & pump power

Answer: H = 37.52 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.03/0.01767 = 1.698 m/s
V²/(2g) = 0.1469 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (14.67 + 6)·0.1469 = 3.036 m

Pressure head

p/(ρ·g) = 250000/(1000·9.81) = 25.48 m

Pump head

Both surfaces are practically at rest, so there is no velocity head term.

H = Δz + p/(ρ·g) + hL = 9 + 25.48 + 3.036 = 37.52 m

Answer

H = 37.52 m

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