FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1550 kg/h · 15% NaOHStream 2ṁ₂ = ? · 35% NaOHProduct25% NaOH

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 25% NaOH? Find ṁ2.

ṁ1 = 550 kg/hx1 = 15 %x2 = 35 %x3 = 25 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F1600 kg/h · 18% NaOHProduct PP = ? · 30%Vapour W (pure water)0% NaOH

An evaporator concentrates a NaOH solution by boiling off pure water. Find the product flow P in kg/h.

F = 1600 kg/hxF = 18 %xP = 30 %
P = kg/h
3.Energy balanceMedium
hot sidecold sidelight oil · 120 °C70 °Cwater · 30 °Ct = ? °C

Hot light oil cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 0.5 kg/scp,h = 2.1 kJ/(kg·K)Th: 120 → 70 °Cṁc = 0.5 kg/scp,c = 4.18 kJ/(kg·K)tin = 30 °C
tout = °C
4.Energy balanceHard
hot sidecold sideethanol · 150 °C60 °Cwater · 10 °C60 °C · ṁ = ?15% lost

Hot ethanol heats water in an exchanger that loses 15% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 0.5 kg/scp,h = 2.44 kJ/(kg·K)Th: 150 → 60 °Ct: 10 → 60 °Ccp,c = 4.18 kJ/(kg·K)loss = 15 %
ṁc = kg/s
5.Ideal gas lawMedium
160 g of O₂P = 600 kPaT = 10 °CV = ?

What volume V does 160 g of O₂ occupy at 600 kPa and 10 °C? Treat it as an ideal gas.

m = 160 gM = 32 g/molP = 600 kPaT = 10 °CR = 8.314 J/(mol·K)
V = L
6.Ideal gas lawHard
N₂, M = 28.01 g/molP = 700 kPaT = 120 °Cρ = ?

Find the density ρ of N₂ at 700 kPa and 120 °C, treating it as an ideal gas.

M = 28.01 g/molP = 700 kPaT = 120 °CR = 8.314 J/(mol·K)
ρ = kg/m³
7.StoichiometryMedium
m(X)n(X)n(Fe)m(Fe)÷ M(X)× 2/ν× M(Fe)

8 g of Fe2O3 and 48 g of CO react according to Fe2O3 + 3CO → 2Fe + 3CO2. What mass m of Fe can form?

M(Fe2O3) = 159.69M(CO) = 28.01M(Fe) = 55.85 g/mol
m = g
8.StoichiometryHard
m(Al)n(Al)n(AlCl3​)m(AlCl3​)÷ M(Al)× 2/2× M(AlCl3​)

In the reaction 2Al + 3Cl2 → 2AlCl3, 4 g of Al reacts completely (the other reactants are in excess) and 17.99 g of AlCl3 is collected. Find the percent yield Y.

M(Al) = 26.98 g/molM(AlCl3) = 133.33 g/molactual: 17.99 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.10.10C−x−x+2xE0.1 − x0.1 − x2x

0.1 mol/L of H₂ and 0.1 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 4. Find the equilibrium concentration [H2].

[H₂]₀ = [I₂]₀ = 0.1 mol/LKc = 4
[H2] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.500C−x+x+xE0.5 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.01 at the reaction temperature. A container starts with 0.5 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 0.5 mol/LKc = 0.01
[PCl5] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Ironm = 50 gT = 130 °Cc = 0.449 J/(g·°C)Waterm = 300 gT = 24 °Cc = 4.18 J/(g·°C)

A 50 g block of iron (c = 0.449 J/(g·°C)) at 130 °C is dropped into 300 g of water (c = 4.18 J/(g·°C)) at 24 °C in an insulated cup. Find the final temperature Tf.

mmetal = 50 gcmetal = 0.449 J/(g·°C)Tmetal = 130 °Cmwater = 300 gTwater = 24 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H50 g CH3​OH2CH3​OH + 3O₂reactants2CO₂ + 4H₂O(l)productsq = ?

Use the standard enthalpies of formation to find the heat q released when 50 g of CH3OH (M = 32.04 g/mol) burns completely: 2CH3OH + 3O₂ → 2CO₂ + 4H₂O(l). Give q as a positive number.

ΔH°f(CH3OH) = −238.7 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
q = kJ
13.Reaction kineticsMedium
t (min)X (%)t = ?95%

A first-order reaction in a batch reactor has k = 0.2 min⁻¹. How long does it take to reach 95% conversion? Find t.

k = 0.2 min⁻¹X = 95 %
t = min
14.Reaction kineticsHard
1/Tln kT = 30 °Cln 0.02ln A = ?Ea​ = 50 kJ/mol

A first-order reaction has a rate constant of 0.02 s⁻¹ at 30 °C and an activation energy of 50 kJ/mol. Find the pre-exponential factor A in the Arrhenius equation.

k = 0.02 s⁻¹T = 30 °CEa = 50 kJ/molR = 8.314 J/(mol·K)
A = s⁻¹
15.Reactor sizing (CSTR & PFR)Medium
QX = 80%same Q, k and X as the CSTR

A first-order liquid-phase reaction must reach 80% conversion. How many times larger must a CSTR be than a PFR for the same feed rate, rate constant and conversion? Find the ratio VCSTR/VPFR.

X = 80%first order, same k and Q
VCSTR/VPFR =
16.Reactor sizing (CSTR & PFR)Hard
V = 200 LQ = 5 L/minX = ?

A first-order liquid-phase reaction (k = 0.2 min⁻¹) runs in a 200 L CSTR fed at 5 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 200 LQ = 5 L/mink = 0.2 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT150 °C45 °C85 °C30 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 440 kW. The hot fluid cools from 150 to 45 °C and the cold fluid heats from 30 to 85 °C. The overall heat transfer coefficient is 200 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 440 kWU = 200 W/(m²·K)Th: 150 → 45 °CTc: 30 → 85 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT120 °C25 °C?ΔT₁ΔT₂condensing steam

Steam condenses at a constant 120 °C on the outside of the tubes of a condenser with a heat transfer area of 3 m² and U = 1500 W/(m²·K). Cooling water (0.5 kg/s, cp = 4.18 kJ/(kg·K)) enters the tubes at 25 °C. Find the water outlet temperature Tc,out.

Ts = 120 °CA = 3 m²U = 1500 W/(m²·K)ṁ = 0.5 kg/scp = 4.18 kJ/(kg·K)Tc,in = 25 °C
Tc,out = °C
19.Heat conductionMedium
Gypsum board, k = 0.17150 mmMineral wool, k = 0.0475 mm19 °C7 °CTi​ = ?Q̇

A wall is made of 150 mm of gypsum board and 75 mm of mineral wool, with an area of 20 m². The outer faces are at 19 °C and 7 °C. Find the temperature Ti at the interface between the two layers.

L1 = 150 mm, k1 = 0.17 W/(m·K)L2 = 75 mm, k2 = 0.04 W/(m·K)A = 20 m²T1 = 19 °CT3 = 7 °C
Ti = °C
20.Heat conductionHard
Glass, k = 0.96150 mmGypsum board, k = 0.1725 mmroom 21 °Coutside 1 °CTs​ = ?Q̇

A wall of 150 mm glass and 25 mm gypsum board separates a room at 21 °C from outside air at 1 °C. The convection coefficients are 7.7 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 20 m². Find the temperature Ts of the inside surface of the wall.

L1 = 150 mm, k1 = 0.96 W/(m·K)L2 = 25 mm, k2 = 0.17 W/(m·K)A = 20 m²hi = 7.7 W/(m²·K)ho = 20 W/(m²·K)Troom = 21 °CTout = 1 °C
Ts = °C
21.Pipe friction & head lossMedium
Q = 4 L/sD = 100 mmL = 300 mf = 0.025

Water flows at 4 L/s through a pipe 300 m long with an inside diameter of 100 mm. Use the Darcy friction factor f = 0.025 and g = 9.81 m/s². Find the friction head loss hf.

Q = 4 L/sL = 300 mD = 100 mmf = 0.025g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 10Δz = 21 mL = 100 m, D = 200 mm, f = 0.023× bend (K = 0.3)

Two open reservoirs are joined by a pipe 100 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.02. The water surface of the upper reservoir is 21 m above that of the lower one. The minor losses are a square-edged entrance (K = 0.5), 3 bends (K = 0.3 each), a valve (K = 10) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². Find the flow rate Q in L/s.

Δz = 21 mL = 100 mD = 200 mmf = 0.02Kentrance = 0.5Kbend = 0.3 (×3)Kvalve = 10Kexit = 1.0
Q = L/s
23.Pumps & pump powerMedium
PQ = 15 L/sH = 34 m

A pump delivers 15 L/s of water (ρ = 1000 kg/m³) against a head of 34 m. The pump efficiency is 65% and the electric motor driving it has an efficiency of 95%. Use g = 9.81 m/s². Find the electrical power Pel the motor draws, in kW.

Q = 15 L/sH = 34 mηpump = 65%ηmotor = 95%g = 9.81 m/s²
Pel = kW
24.Pumps & pump powerHard
PQ = 30 L/sΔz = 11 mL = 150 m, D = 150 mm, f = 0.025, ΣK = 8

A pump moves 30 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 11 m higher. The pipe is 150 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.025; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². Find the head H the pump must add.

Q = 30 L/sΔz = 11 mL = 150 mD = 150 mmf = 0.025ΣK = 8
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 550 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
NaOH: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 550·(15 − 25)/(25 − 35) = 550 kg/h

Answer

ṁ2 = 550 kg/h
2.Mass balance

Answer: P = 960 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 1600·18/30 = 960 kg/h

Answer

P = 960 kg/h
3.Energy balance

Answer: tout = 55.12 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 0.5·2.1·(120 − 70) = 52.5 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 30 + 52.5/(0.5·4.18) = 55.12 °C

Answer

tout = 55.12 °C
4.Energy balance

Answer: ṁc = 0.4466 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 0.5·2.44·(150 − 60) = 109.8 kW

Heat that reaches the water

Qc = (1 − 0.15)·109.8 = 93.33 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 93.33/(4.18·50) = 0.4466 kg/s

Answer

ṁc = 0.4466 kg/s
5.Ideal gas law

Answer: V = 19.62 L

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = 160/32 = 5 mol
T = 10 + 273.15 = 283.1 K

Volume

V = nRT/P = 5·8.314·283.1/600 = 19.62 L

Answer

V = 19.62 L
6.Ideal gas law

Answer: ρ = 5.999 kg/m³

Ideal gas density: ρ = PM/(RT).

Rearrange the gas law

PV = (m/M)RT → ρ = m/V = PM/(RT)
T = 120 + 273.15 = 393.1 K

Density

ρ = 700·28.01/(8.314·393.1) = 5.999 kg/m³

Answer

ρ = 5.999 kg/m³
7.Stoichiometry

Answer: m = 5.596 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(Fe2O3) = 8/159.69 = 0.0501 mol
n(CO) = 48/28.01 = 1.714 mol

Limiting reactant

0.0501/1 = 0.0501, 1.714/3 = 0.5712 → Fe2O3

Mass of product

n(Fe) = 0.0501·2 = 0.1002 mol
m = 0.1002·55.85 = 5.596 g

Answer

m = 5.596 g
8.Stoichiometry

Answer: Y = 91.01 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(Al) = 4/26.98 = 0.1483 mol
m = 0.1483·2/2·133.33 = 19.77 g

Percent yield

Y = 17.99/19.77·100 = 91.01%

Answer

Y = 91.01%
9.Chemical equilibrium

Answer: [H2] = 0.05 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

4 = (2x)²/(0.1 − x)²

Take the square root

2 = 2x/(0.1 − x) → x = 0.1·2/(2 + 2) = 0.05 mol/L

Equilibrium concentration

[H₂] = 0.1 − x = 0.05 mol/L

Answer

[H2] = 0.05 mol/L
10.Chemical equilibrium

Answer: [PCl5] = 0.4341 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.01 = x²/(0.5 − x) → x² + 0.01·x − 0.005 = 0

Solve the quadratic

x = (−0.01 + √(0.01² + 4·0.005))/2 = 0.06589 mol/L

Equilibrium concentration

[PCl₅] = 0.5 − 0.06589 = 0.4341 mol/L

Answer

[PCl5] = 0.4341 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 25.86 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

50·0.449·(130 − Tf) = 300·4.18·(Tf − 24)

Solve for the final temperature

Tf = (22.45·130 + 1254·24)/(22.45 + 1254) = 25.86 °C

Answer

Tf = 25.86 °C
12.Calorimetry & enthalpy

Answer: q = 1134 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [2·(−393.5) + 4·(−285.8)] − [2·(−238.7) + 3·0] = −1453 kJ

Heat for the given mass

n = 50/32.04 = 1.561 mol
q = n·|ΔH°/2| = 1.561·726.4 = 1134 kJ

Answer

q = 1134 kJ
13.Reaction kinetics

Answer: t = 14.98 min

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Conversion and concentration

C/C0 = 1 − X = 0.05

Solve for the time

t = −ln(1 − X)/k = −ln(0.05)/0.2 = 14.98 min

Answer

t = 14.98 min
14.Reaction kinetics

Answer: A = 8.254 × 10⁶ s⁻¹

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperature

T = 30 + 273.15 = 303.1 K

Solve Arrhenius for A

Ea/(RT) = 50000/(8.314·303.1) = 19.84
A = k·e19.84 = 0.02·4.127 × 10⁸ = 8.254 × 10⁶ s⁻¹

Answer

A = 8.254 × 10⁶ s⁻¹
15.Reactor sizing (CSTR & PFR)

Answer: VCSTR/VPFR = 2.485

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

k·τ for each reactor

CSTR: k·τ = X/(1 − X) = 0.8/0.2 = 4
PFR: k·τ = ln(1/(1 − X)) = ln(5) = 1.609

Ratio of volumes

VCSTR/VPFR = 4/1.609 = 2.485

Answer

VCSTR/VPFR = 2.485

The gap grows quickly at high conversion.

16.Reactor sizing (CSTR & PFR)

Answer: X = 88.89 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 200/5 = 40 min, kτ = 0.2·40 = 8

Conversion

X = kτ/(1 + kτ) = 8/(1 + 8) = 88.89%

Answer

X = 88.89%
17.Heat exchangers (LMTD)

Answer: A = 64.52 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 150 − 85 = 65 K
ΔT₂ = Th,out − Tc,in = 45 − 30 = 15 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (65 − 15)/ln(65/15) = 34.1 K

Area

A = Q̇/(U·ΔTlm) = 440000/(200·34.1) = 64.52 m²

Answer

A = 64.52 m²
18.Heat exchangers (LMTD)

Answer: Tc,out = 109 °C

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Combine the energy balance and the rate equation

With ΔT₁ = Ts − Tc,in and ΔT₂ = Ts − Tc,out, the difference ΔT₁ − ΔT₂ equals the water temperature rise, so the rise cancels.

ṁcp(ΔT₁ − ΔT₂) = U·A·(ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂)
ln(ΔT₁/ΔT₂) = U·A/(ṁcp) = 1500·3/(0.5·4180) = 2.153

Outlet temperature

ΔT₂ = ΔT₁·e−2.153 = 95·0.1161 = 11.03 K
Tc,out = 120 − 11.03 = 109 °C

Answer

Tc,out = 109 °C

Heat transferred: Q̇ = 175.5 kW.

19.Heat conduction

Answer: Ti = 15.16 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (150/1000)/(0.17·20) = 0.04412 K/W
R2 = L2/(k2A) = (75/1000)/(0.04·20) = 0.09375 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 12/0.1379 = 87.04 W

Interface temperature

The temperature drops across the first layer by Q̇·R₁.

Ti = T1 − Q̇·R1 = 19 − 87.04·0.04412 = 15.16 °C

Answer

Ti = 15.16 °C
20.Heat conduction

Answer: Ts = 15.62 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(7.7·20) = 0.006494 K/W
R1 = L1/(k1A) = (150/1000)/(0.96·20) = 0.007813 K/W
R2 = L2/(k2A) = (25/1000)/(0.17·20) = 0.007353 K/W
Ro = 1/(hoA) = 1/(20·20) = 0.0025 K/W
ΣR = 0.02416 K/W

Heat loss

Q̇ = (21 − (1))/0.02416 = 827.9 W
Ts = Troom − Q̇·Ri = 21 − 827.9·0.006494 = 15.62 °C

Answer

Ts = 15.62 °C
21.Pipe friction & head loss

Answer: hf = 0.9915 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Mean velocity

A = π·0.1²/4 = 0.007854 m²
V = Q/A = 0.004/0.007854 = 0.5093 m/s

Velocity head

V²/(2g) = 0.5093²/(2·9.81) = 0.01322 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.025·(300/0.1)·0.5093²/(2·9.81) = 0.9915 m

Answer

hf = 0.9915 m
22.Pipe friction & head loss

Answer: Q = 134.7 L/s

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Loss coefficients

f·L/D = 0.02·100/0.2 = 10
ΣK = 0.5 + 3·0.3 + 10 + 1.0 = 12.4

Energy equation

Both surfaces are open to the air and practically at rest, so all of Δz is lost in the pipe.

21 = (10 + 12.4)·V²/(2·9.81)
V = √(2·9.81·21/22.4) = 4.289 m/s

Flow rate

Q = V·π·D²/4 = 4.289·0.03142 = 0.1347 m³/s = 134.7 L/s

Answer

Q = 134.7 L/s
23.Pumps & pump power

Answer: Pel = 8.102 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.015·34 = 5.003 kW

Shaft power

Pshaft = 5.003/0.65 = 7.697 kW

Electrical power

Pel = 7.697/0.95 = 8.102 kW

Answer

Pel = 8.102 kW
24.Pumps & pump power

Answer: H = 15.85 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.03/0.01767 = 1.698 m/s
V²/(2g) = 0.1469 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (25 + 8)·0.1469 = 4.847 m

Pump head

Both surfaces are open and practically at rest, so pressure and velocity terms drop out.

H = Δz + hL = 11 + 4.847 = 15.85 m

Answer

H = 15.85 m

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