FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1600 kg/h · 20% NaOHStream 2ṁ₂ = ? · 30% NaOHProduct25% NaOH

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 25% NaOH? Find ṁ2.

ṁ1 = 600 kg/hx1 = 20 %x2 = 30 %x3 = 25 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F3400 kg/h · 19% sugarProduct P60% sugarVapour W (pure water)W = ? kg/h

An evaporator concentrates a sugar solution by boiling off pure water. Find the water evaporated W in kg/h.

F = 3400 kg/hxF = 19 %xP = 60 %
W = kg/h
3.Energy balanceMedium
hot sidecold sideglycol mix · 150 °C110 °Cwater · 30 °Ct = ? °C

Hot glycol mix cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 1.5 kg/scp,h = 3.6 kJ/(kg·K)Th: 150 → 110 °Cṁc = 3 kg/scp,c = 4.18 kJ/(kg·K)tin = 30 °C
tout = °C
4.Energy balanceHard
hot sidecold sideethanol · 180 °C140 °Cwater · 25 °C50 °C · ṁ = ?10% lost

Hot ethanol heats water in an exchanger that loses 10% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 2 kg/scp,h = 2.44 kJ/(kg·K)Th: 180 → 140 °Ct: 25 → 50 °Ccp,c = 4.18 kJ/(kg·K)loss = 10 %
ṁc = kg/s
5.Ideal gas lawMedium
180 g of CH₄P = 600 kPaT = 50 °CV = ?

What volume V does 180 g of CH₄ occupy at 600 kPa and 50 °C? Treat it as an ideal gas.

m = 180 gM = 16.04 g/molP = 600 kPaT = 50 °CR = 8.314 J/(mol·K)
V = L
6.Ideal gas lawHard
State 1State 2

A fixed amount of He goes from 350 kPa, 2 L, 15 °C to 550 kPa and 130 °C. Find the new volume V2.

P1 = 350 kPaV1 = 2 LT1 = 15 °CP2 = 550 kPaT2 = 130 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(H2​O)m(H2​O)÷ M(X)× 2/ν× M(H2​O)

12 g of CH4 and 32 g of O2 react according to CH4 + 2O2 → CO2 + 2H2O. What mass m of H2O can form?

M(CH4) = 16.04M(O2) = 32M(H2O) = 18.02 g/mol
m = g
8.StoichiometryHard
m(Al)n(Al)n(AlCl3​)m(AlCl3​)÷ M(Al)× 2/2× M(AlCl3​)

In the reaction 2Al + 3Cl2 → 2AlCl3, 30 g of Al reacts completely (the other reactants are in excess) and 111.2 g of AlCl3 is collected. Find the percent yield Y.

M(Al) = 26.98 g/molM(AlCl3) = 133.33 g/molactual: 111.2 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.40.40C−x−x+2xE0.4 − x0.4 − x2x

0.4 mol/L of H₂ and 0.4 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 36. Find the equilibrium concentration [H2].

[H₂]₀ = [I₂]₀ = 0.4 mol/LKc = 36
[H2] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.100C−x+x+xE0.1 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.01 at the reaction temperature. A container starts with 0.1 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 0.1 mol/LKc = 0.01
[PCl5] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Leadm = 200 gT = 90 °Cc = 0.129 J/(g·°C)Waterm = 250 gT = 15 °Cc = 4.18 J/(g·°C)

A 200 g block of lead (c = 0.129 J/(g·°C)) at 90 °C is dropped into 250 g of water (c = 4.18 J/(g·°C)) at 15 °C in an insulated cup. Find the final temperature Tf.

mmetal = 200 gcmetal = 0.129 J/(g·°C)Tmetal = 90 °Cmwater = 250 gTwater = 15 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H50 g CH3​OH2CH3​OH + 3O₂reactants2CO₂ + 4H₂O(l)productsq = ?

Use the standard enthalpies of formation to find the heat q released when 50 g of CH3OH (M = 32.04 g/mol) burns completely: 2CH3OH + 3O₂ → 2CO₂ + 4H₂O(l). Give q as a positive number.

ΔH°f(CH3OH) = −238.7 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
q = kJ
13.Reaction kineticsMedium
t (min)C (mol/L)5 minC = ?

A reaction with rate law −rA = k·CA² has k = 0.2 L/(mol·min) and starts at 1 mol/L. Find the concentration CA after 5 min.

k = 0.2 L/(mol·min)CA0 = 1 mol/Lt = 5 min
CA = mol/L
14.Reaction kineticsHard
Tk35 °C0.150 °C?

A reaction has a rate constant of 0.1 min⁻¹ at 35 °C and an activation energy of 50 kJ/mol. Find the rate constant k2 at 50 °C.

k1 = 0.1 min⁻¹T1 = 35 °CT2 = 50 °CEa = 50 kJ/molR = 8.314 J/(mol·K)
k2 = min⁻¹
15.Reactor sizing (CSTR & PFR)Medium
Q = 50 L/minCA0​ = 0.5 mol/LCA​ = ?V = 2000 L, k = 0.1 min⁻¹

A liquid-phase first-order reaction A → B (k = 0.1 min⁻¹) runs in a 2000 L plug-flow reactor (PFR). The feed enters at 50 L/min with CA0 = 0.5 mol/L. The density is constant and the reactor is at steady state. Find the outlet concentration CA.

V = 2000 LQ = 50 L/mink = 0.1 min⁻¹CA0 = 0.5 mol/L
CA = mol/L
16.Reactor sizing (CSTR & PFR)Hard
V = 400 LV = 400 LQ = 80 L/minX = ?

A first-order liquid-phase reaction (k = 0.3 min⁻¹) runs in two equal CSTRs in series, each of 400 L. The feed rate is 80 L/min, the density is constant and the reactors are at steady state. Find the overall conversion X in percent.

V = 400 L (×2)Q = 80 L/mink = 0.3 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT110 °C30 °C55 °CΔT₁ΔT₂condensing steam

In a condenser, steam condenses at a constant 110 °C on the outside of the tubes. Cooling water (1.5 kg/s, cp = 4.18 kJ/(kg·K)) flows through the tubes and heats from 30 to 55 °C. The overall heat transfer coefficient is 2000 W/(m²·K). Find the heat transfer area A needed.

Ts = 110 °Cṁ = 1.5 kg/scp = 4.18 kJ/(kg·K)Tc: 30 → 55 °CU = 2000 W/(m²·K)
A = m²
18.Heat exchangers (LMTD)Hard
lengthT170 °C90 °C46.9 °C15 °CΔT₁ΔT₂counter-flow

Hot oil (1 kg/s, cp = 2.5 kJ/(kg·K)) cools from 170 to 90 °C in a counter-flow exchanger. It heats 1.5 kg/s of water (cp = 4.18 kJ/(kg·K)) that enters at 15 °C. With U = 1000 W/(m²·K), find the heat transfer area A needed.

ṁh = 1 kg/scp,h = 2.5 kJ/(kg·K)Th: 170 → 90 °Cṁc = 1.5 kg/scp,c = 4.18 kJ/(kg·K)Tc,in = 15 °CU = 1000 W/(m²·K)
A = m²
19.Heat conductionMedium
Brick, k = 0.7250 mmMineral wool, k = 0.04150 mm23 °C6 °CTi​ = ?Q̇

A wall is made of 50 mm of brick and 150 mm of mineral wool, with an area of 20 m². The outer faces are at 23 °C and 6 °C. Find the temperature Ti at the interface between the two layers.

L1 = 50 mm, k1 = 0.72 W/(m·K)L2 = 150 mm, k2 = 0.04 W/(m·K)A = 20 m²T1 = 23 °CT3 = 6 °C
Ti = °C
20.Heat conductionHard
Gypsum board, k = 0.17200 mmExpanded polystyrene, k = 0.03525 mmroom 21 °Coutside -5 °CQ̇

A wall of 200 mm gypsum board and 25 mm expanded polystyrene separates a room at 21 °C from outside air at -5 °C. The convection coefficients are 10 W/(m²·K) inside and 30 W/(m²·K) outside, and the wall area is 8 m². Find the overall heat transfer coefficient U of the wall.

L1 = 200 mm, k1 = 0.17 W/(m·K)L2 = 25 mm, k2 = 0.035 W/(m·K)A = 8 m²hi = 10 W/(m²·K)ho = 30 W/(m²·K)Troom = 21 °CTout = -5 °C
U = W/(m²·K)
21.Pipe friction & head lossMedium
V = 2.8 m/sD = 150 mmL = 400 mf = 0.028

Water flows at a mean velocity of 2.8 m/s through a pipe 400 m long with an inside diameter of 150 mm. Use the Darcy friction factor f = 0.028 and g = 9.81 m/s². Find the friction head loss hf.

V = 2.8 m/sL = 400 mD = 150 mmf = 0.028g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 0.2Δz = ?L = 150 m, D = 250 mm, f = 0.023× bend (K = 0.3)

Two open reservoirs are joined by a pipe 150 m long with an inside diameter of 250 mm and a Darcy friction factor f = 0.02. The minor losses are a square-edged entrance (K = 0.5), 3 bends (K = 0.3 each), a valve (K = 0.2) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². What difference in water level Δz between the reservoirs gives a flow rate of 150 L/s?

Q = 150 L/sL = 150 mD = 250 mmf = 0.02Kentrance = 0.5Kbend = 0.3 (×3)Kvalve = 0.2Kexit = 1.0
Δz = m
23.Pumps & pump powerMedium
PQ = 40 L/sH = 26 m

A pump delivers 40 L/s of water (ρ = 1000 kg/m³) against a head of 26 m. The pump efficiency is 75% and the electric motor driving it has an efficiency of 94%. Use g = 9.81 m/s². Find the electrical power Pel the motor draws, in kW.

Q = 40 L/sH = 26 mηpump = 75%ηmotor = 94%g = 9.81 m/s²
Pel = kW
24.Pumps & pump powerHard
PQ = 30 L/sΔz = 8 mL = 400 m, D = 150 mm, f = 0.018, ΣK = 6

A pump moves 30 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 8 m higher. The pipe is 400 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.018; the minor-loss coefficients add up to ΣK = 6 (entrance and exit included). Use g = 9.81 m/s². The pump efficiency is 85%. Find the shaft power Pshaft in kW.

Q = 30 L/sΔz = 8 mL = 400 mD = 150 mmf = 0.018ΣK = 6η = 85%
Pshaft = kW

3Solutions

1.Mass balance

Answer: ṁ2 = 600 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
NaOH: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 600·(20 − 25)/(25 − 30) = 600 kg/h

Answer

ṁ2 = 600 kg/h
2.Mass balance

Answer: W = 2323 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 3400·19/60 = 1077 kg/h

Total balance

W = F − P = 3400 − 1077 = 2323 kg/h

Answer

W = 2323 kg/h
3.Energy balance

Answer: tout = 47.22 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 1.5·3.6·(150 − 110) = 216 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 30 + 216/(3·4.18) = 47.22 °C

Answer

tout = 47.22 °C
4.Energy balance

Answer: ṁc = 1.681 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 2·2.44·(180 − 140) = 195.2 kW

Heat that reaches the water

Qc = (1 − 0.1)·195.2 = 175.7 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 175.7/(4.18·25) = 1.681 kg/s

Answer

ṁc = 1.681 kg/s
5.Ideal gas law

Answer: V = 50.25 L

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = 180/16.04 = 11.22 mol
T = 50 + 273.15 = 323.1 K

Volume

V = nRT/P = 11.22·8.314·323.1/600 = 50.25 L

Answer

V = 50.25 L
6.Ideal gas law

Answer: V2 = 1.781 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 288.1 K, T2 = 403.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 2·(350/550)·(403.1/288.1) = 1.781 L

Answer

V2 = 1.781 L
7.Stoichiometry

Answer: m = 18.02 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(CH4) = 12/16.04 = 0.7481 mol
n(O2) = 32/32 = 1 mol

Limiting reactant

0.7481/1 = 0.7481, 1/2 = 0.5 → O2

Mass of product

n(H2O) = 0.5·2 = 1 mol
m = 1·18.02 = 18.02 g

Answer

m = 18.02 g
8.Stoichiometry

Answer: Y = 75 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(Al) = 30/26.98 = 1.112 mol
m = 1.112·2/2·133.33 = 148.3 g

Percent yield

Y = 111.2/148.3·100 = 75%

Answer

Y = 75%
9.Chemical equilibrium

Answer: [H2] = 0.1 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

36 = (2x)²/(0.4 − x)²

Take the square root

6 = 2x/(0.4 − x) → x = 0.4·6/(2 + 6) = 0.3 mol/L

Equilibrium concentration

[H₂] = 0.4 − x = 0.1 mol/L

Answer

[H2] = 0.1 mol/L
10.Chemical equilibrium

Answer: [PCl5] = 0.07298 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.01 = x²/(0.1 − x) → x² + 0.01·x − 0.001 = 0

Solve the quadratic

x = (−0.01 + √(0.01² + 4·0.001))/2 = 0.02702 mol/L

Equilibrium concentration

[PCl₅] = 0.1 − 0.02702 = 0.07298 mol/L

Answer

[PCl5] = 0.07298 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 16.81 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

200·0.129·(90 − Tf) = 250·4.18·(Tf − 15)

Solve for the final temperature

Tf = (25.8·90 + 1045·15)/(25.8 + 1045) = 16.81 °C

Answer

Tf = 16.81 °C
12.Calorimetry & enthalpy

Answer: q = 1134 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [2·(−393.5) + 4·(−285.8)] − [2·(−238.7) + 3·0] = −1453 kJ

Heat for the given mass

n = 50/32.04 = 1.561 mol
q = n·|ΔH°/2| = 1.561·726.4 = 1134 kJ

Answer

q = 1134 kJ
13.Reaction kinetics

Answer: CA = 0.5 mol/L

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Integrated second-order law

1/CA = 1/CA0 + kt = 1 + 0.2·5 = 2 L/mol
CA = 1/2 = 0.5 mol/L

Answer

CA = 0.5 mol/L
14.Reaction kinetics

Answer: k2 = 0.2474 min⁻¹

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperatures

T1 = 308.1 K, T2 = 323.1 K

Arrhenius ratio

ln(k2/k1) = −(50000/8.314)·(1/323.1 − 1/308.1) = 0.9059
k2 = 0.1·e0.9059 = 0.2474 min⁻¹

Answer

k2 = 0.2474 min⁻¹
15.Reactor sizing (CSTR & PFR)

Answer: CA = 0.009158 mol/L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 2000/50 = 40 min

Outlet concentration

CA = 0.5·e−0.1·40 = 0.009158 mol/L

Answer

CA = 0.009158 mol/L

Conversion: X = 98.17%.

16.Reactor sizing (CSTR & PFR)

Answer: X = 84 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 400/80 = 5 min, kτ = 0.3·5 = 1.5

Conversion

C1/CA0 = 1/(1 + kτ) = 1/(1 + 1.5) = 0.4
C2/CA0 = 1/(1 + kτ)² = 0.16
X = 1 − 0.16 = 84%

Answer

X = 84%
17.Heat exchangers (LMTD)

Answer: A = 1.175 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty from the water side

Q̇ = 1.5·4.18·(55 − 30) = 156.8 kW

End temperature differences

ΔT₁ = 110 − 30 = 80 K
ΔT₂ = 110 − 55 = 55 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (80 − 55)/ln(80/55) = 66.72 K

Area

A = Q̇/(U·ΔTlm) = 156750/(2000·66.72) = 1.175 m²

Answer

A = 1.175 m²
18.Heat exchangers (LMTD)

Answer: A = 2.06 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = ṁhcp,h(Th,in − Th,out) = 1·2.5·80 = 200 kW
Tc,out = 15 + 200/(1.5·4.18) = 46.9 °C

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 170 − 46.9 = 123.1 K
ΔT₂ = Th,out − Tc,in = 90 − 15 = 75 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (123.1 − 75)/ln(123.1/75) = 97.07 K

Area

A = Q̇/(U·ΔTlm) = 200000/(1000·97.07) = 2.06 m²

Answer

A = 2.06 m²
19.Heat conduction

Answer: Ti = 22.69 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (50/1000)/(0.72·20) = 0.003472 K/W
R2 = L2/(k2A) = (150/1000)/(0.04·20) = 0.1875 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 17/0.191 = 89.02 W

Interface temperature

The temperature drops across the first layer by Q̇·R₁.

Ti = T1 − Q̇·R1 = 23 − 89.02·0.003472 = 22.69 °C

Answer

Ti = 22.69 °C
20.Heat conduction

Answer: U = 0.494 W/(m²·K)

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(10·8) = 0.0125 K/W
R1 = L1/(k1A) = (200/1000)/(0.17·8) = 0.1471 K/W
R2 = L2/(k2A) = (25/1000)/(0.035·8) = 0.08929 K/W
Ro = 1/(hoA) = 1/(30·8) = 0.004167 K/W
ΣR = 0.253 K/W

Overall coefficient

U = 1/(A·ΣR) = 1/(8·0.253) = 0.494 W/(m²·K)

Answer

U = 0.494 W/(m²·K)
21.Pipe friction & head loss

Answer: hf = 29.84 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity head

V²/(2g) = 2.8²/(2·9.81) = 0.3996 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.028·(400/0.15)·2.8²/(2·9.81) = 29.84 m

Answer

hf = 29.84 m
22.Pipe friction & head loss

Answer: Δz = 6.949 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.15/0.04909 = 3.056 m/s
V²/(2g) = 0.4759 m

Loss coefficients

f·L/D = 0.02·150/0.25 = 12
ΣK = 0.5 + 3·0.3 + 0.2 + 1.0 = 2.6

Total head loss

hf = 12·0.4759 = 5.711 m
hm = 2.6·0.4759 = 1.237 m
Δz = hf + hm = 6.949 m

Answer

Δz = 6.949 m
23.Pumps & pump power

Answer: Pel = 14.47 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.04·26 = 10.2 kW

Shaft power

Pshaft = 10.2/0.75 = 13.6 kW

Electrical power

Pel = 13.6/0.94 = 14.47 kW

Answer

Pel = 14.47 kW
24.Pumps & pump power

Answer: Pshaft = 5.516 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.03/0.01767 = 1.698 m/s
V²/(2g) = 0.1469 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (48 + 6)·0.1469 = 7.932 m

Pump head

H = Δz + hL = 8 + 7.932 = 15.93 m

Shaft power

Pshaft = ρ·g·Q·H/η = 1000·9.81·0.03·15.93/0.85 = 5.516 kW

Answer

Pshaft = 5.516 kW

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