Mass balance
- Steady state
- in = out
- Total balance
- ṁ1 + ṁ2 = ṁ3
- Component balance
- ṁ1x1 + ṁ2x2 = ṁ3x3
- Evaporator
- F·xF = P·xP, W = F − P
Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.
How much of stream 2 must be added each hour to stream 1 so that the blended product contains 35% sugar? Find ṁ2.
An evaporator concentrates a sugar solution by boiling off pure water. Find the water evaporated W in kg/h.
Hot glycol mix cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.
Hot light oil heats water in an exchanger that loses 15% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.
What volume V does 60 g of CH₄ occupy at 750 kPa and 30 °C? Treat it as an ideal gas.
Find the density ρ of CH₄ at 100 kPa and 60 °C, treating it as an ideal gas.
4 g of N2 and 20 g of H2 react according to N2 + 3H2 → 2NH3. What mass m of NH3 can form?
In the reaction CH4 + 2O2 → CO2 + 2H2O, 6 g of CH4 reacts completely (the other reactants are in excess) and 10.21 g of CO2 is collected. Find the percent yield Y.
1 mol/L of H₂ and 1 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 49. Find the equilibrium concentration [H2].
PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.04 at the reaction temperature. A container starts with 0.4 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].
A 50 g block of iron (c = 0.449 J/(g·°C)) at 140 °C is dropped into 300 g of water (c = 4.18 J/(g·°C)) at 25 °C in an insulated cup. Find the final temperature Tf.
Use the standard enthalpies of formation to find ΔH° for the reaction C3H8 + 5O₂ → 3CO₂ + 4H₂O(l).
A reaction with rate law −rA = k·CA² has k = 0.5 L/(mol·min) and starts at 2 mol/L. Find the concentration CA after 15 min.
The rate constant of a reaction is 0.005 min⁻¹ at 40 °C and 0.0398 min⁻¹ at 60 °C. Find the activation energy Ea.
A first-order liquid-phase reaction A → B with k = 0.15 min⁻¹ is carried out in a plug-flow reactor (PFR) fed at 50 L/min. The density is constant and the reactor is at steady state. Find the reactor volume V in litres for 90% conversion of A.
A first-order liquid-phase reaction (k = 0.12 min⁻¹) runs in a 1000 L CSTR fed at 40 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.
In a condenser, steam condenses at a constant 130 °C on the outside of the tubes. Cooling water (0.5 kg/s, cp = 4.18 kJ/(kg·K)) flows through the tubes and heats from 30 to 110 °C. The overall heat transfer coefficient is 1500 W/(m²·K). Find the heat transfer area A needed.
Steam condenses at a constant 140 °C on the outside of the tubes of a condenser with a heat transfer area of 6 m² and U = 3000 W/(m²·K). Cooling water (3 kg/s, cp = 4.18 kJ/(kg·K)) enters the tubes at 25 °C. Find the water outlet temperature Tc,out.
A wall is made of 150 mm of glass and 100 mm of mineral wool, with an area of 10 m². The outer faces are at 24 °C and 10 °C. Find the heat flow Q̇ through the wall.
A wall of 50 mm gypsum board and 50 mm concrete separates a room at 22 °C from outside air at 1 °C. The convection coefficients are 10 W/(m²·K) inside and 25 W/(m²·K) outside, and the wall area is 6 m². Find the temperature Ts of the inside surface of the wall.
Water flows at a mean velocity of 1.9 m/s through a pipe 300 m long with an inside diameter of 100 mm. Use the Darcy friction factor f = 0.015 and g = 9.81 m/s². Find the friction head loss hf.
Two open reservoirs are joined by a pipe 200 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.02. The water surface of the upper reservoir is 7 m above that of the lower one. The minor losses are a square-edged entrance (K = 0.5), 2 bends (K = 0.3 each), a valve (K = 5) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². Find the flow rate Q in L/s.
A pump with an efficiency of 75% delivers 80 L/s of water (ρ = 1000 kg/m³) against a head of 34 m. Use g = 9.81 m/s². Find the shaft power Pshaft needed, in kW.
A pump moves 15 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 5 m higher. The pipe is 100 m long with an inside diameter of 100 mm and a Darcy friction factor f = 0.022; the minor-loss coefficients add up to ΣK = 4 (entrance and exit included). Use g = 9.81 m/s². The pump efficiency is 82%. Find the shaft power Pshaft in kW.
Answer: ṁ2 = 1300 kg/h
Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.
Answer: W = 1840 kg/h
Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.
Answer: tout = 106.1 °C
Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).
Answer: ṁc = 5.124 kg/s
Energy balance with losses: heat released = heat absorbed + heat lost.
Answer: V = 12.57 L
Ideal gas law: PV = nRT, with n = m/M.
Answer: ρ = 0.5791 kg/m³
Ideal gas density: ρ = PM/(RT).
Answer: m = 4.862 g
Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.
Answer: Y = 62.02 %
Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.
Answer: [H2] = 0.2222 mol/L
Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.
Answer: [Cl2] = 0.1081 mol/L
Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.
Answer: Tf = 27.02 °C
Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.
Answer: ΔH° = −2220 kJ
Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.
Negative: the reaction gives off heat (exothermic).
Answer: CA = 0.125 mol/L
Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).
Answer: Ea = 89.96 kJ/mol
Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).
Answer: V = 767.5 L
Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.
Answer: X = 75 %
Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.
Answer: A = 2.242 m²
LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.
Answer: Tc,out = 112.6 °C
LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.
With ΔT₁ = Ts − Tc,in and ΔT₂ = Ts − Tc,out, the difference ΔT₁ − ΔT₂ equals the water temperature rise, so the rise cancels.
Heat transferred: Q̇ = 1099 kW.
Answer: Q̇ = 52.71 W
Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.
Answer: Ts = 17.53 °C
Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.
Answer: hf = 8.28 m
Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.
Answer: Q = 35.64 L/s
Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.
Both surfaces are open to the air and practically at rest, so all of Δz is lost in the pipe.
Answer: Pshaft = 35.58 kW
Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.
Answer: Pshaft = 1.765 kW
Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.
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