FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1650 kg/h · 15% sugarStream 2ṁ₂ = ? · 45% sugarProduct35% sugar

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 35% sugar? Find ṁ2.

ṁ1 = 650 kg/hx1 = 15 %x2 = 45 %x3 = 35 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F2300 kg/h · 6% sugarProduct P30% sugarVapour W (pure water)W = ? kg/h

An evaporator concentrates a sugar solution by boiling off pure water. Find the water evaporated W in kg/h.

F = 2300 kg/hxF = 6 %xP = 30 %
W = kg/h
3.Energy balanceMedium
hot sidecold sideglycol mix · 160 °C60 °Cwater · 20 °Ct = ? °C

Hot glycol mix cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 3 kg/scp,h = 3.6 kJ/(kg·K)Th: 160 → 60 °Cṁc = 3 kg/scp,c = 4.18 kJ/(kg·K)tin = 20 °C
tout = °C
4.Energy balanceHard
hot sidecold sidelight oil · 160 °C70 °Cwater · 15 °C30 °C · ṁ = ?15% lost

Hot light oil heats water in an exchanger that loses 15% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 2 kg/scp,h = 2.1 kJ/(kg·K)Th: 160 → 70 °Ct: 15 → 30 °Ccp,c = 4.18 kJ/(kg·K)loss = 15 %
ṁc = kg/s
5.Ideal gas lawMedium
60 g of CH₄P = 750 kPaT = 30 °CV = ?

What volume V does 60 g of CH₄ occupy at 750 kPa and 30 °C? Treat it as an ideal gas.

m = 60 gM = 16.04 g/molP = 750 kPaT = 30 °CR = 8.314 J/(mol·K)
V = L
6.Ideal gas lawHard
CH₄, M = 16.04 g/molP = 100 kPaT = 60 °Cρ = ?

Find the density ρ of CH₄ at 100 kPa and 60 °C, treating it as an ideal gas.

M = 16.04 g/molP = 100 kPaT = 60 °CR = 8.314 J/(mol·K)
ρ = kg/m³
7.StoichiometryMedium
m(X)n(X)n(NH3​)m(NH3​)÷ M(X)× 2/ν× M(NH3​)

4 g of N2 and 20 g of H2 react according to N2 + 3H2 → 2NH3. What mass m of NH3 can form?

M(N2) = 28.02M(H2) = 2.016M(NH3) = 17.03 g/mol
m = g
8.StoichiometryHard
m(CH4​)n(CH4​)n(CO2​)m(CO2​)÷ M(CH4​)× 1/1× M(CO2​)

In the reaction CH4 + 2O2 → CO2 + 2H2O, 6 g of CH4 reacts completely (the other reactants are in excess) and 10.21 g of CO2 is collected. Find the percent yield Y.

M(CH4) = 16.04 g/molM(CO2) = 44.01 g/molactual: 10.21 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII110C−x−x+2xE1 − x1 − x2x

1 mol/L of H₂ and 1 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 49. Find the equilibrium concentration [H2].

[H₂]₀ = [I₂]₀ = 1 mol/LKc = 49
[H2] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.400C−x+x+xE0.4 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.04 at the reaction temperature. A container starts with 0.4 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].

[PCl₅]₀ = 0.4 mol/LKc = 0.04
[Cl2] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Ironm = 50 gT = 140 °Cc = 0.449 J/(g·°C)Waterm = 300 gT = 25 °Cc = 4.18 J/(g·°C)

A 50 g block of iron (c = 0.449 J/(g·°C)) at 140 °C is dropped into 300 g of water (c = 4.18 J/(g·°C)) at 25 °C in an insulated cup. Find the final temperature Tf.

mmetal = 50 gcmetal = 0.449 J/(g·°C)Tmetal = 140 °Cmwater = 300 gTwater = 25 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
HC3​H8​ + 5O₂reactants3CO₂ + 4H₂O(l)productsΔH° = ?

Use the standard enthalpies of formation to find ΔH° for the reaction C3H8 + 5O₂ → 3CO₂ + 4H₂O(l).

ΔH°f(C3H8) = −103.8 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
ΔH° = kJ
13.Reaction kineticsMedium
t (min)C (mol/L)15 minC = ?

A reaction with rate law −rA = k·CA² has k = 0.5 L/(mol·min) and starts at 2 mol/L. Find the concentration CA after 15 min.

k = 0.5 L/(mol·min)CA0 = 2 mol/Lt = 15 min
CA = mol/L
14.Reaction kineticsHard
Tk40 °C0.00560 °C0.0398

The rate constant of a reaction is 0.005 min⁻¹ at 40 °C and 0.0398 min⁻¹ at 60 °C. Find the activation energy Ea.

k1 = 0.005 min⁻¹T1 = 40 °Ck2 = 0.0398 min⁻¹T2 = 60 °CR = 8.314 J/(mol·K)
Ea = kJ/mol
15.Reactor sizing (CSTR & PFR)Medium
Q = 50 L/minX = 90%V = ?, k = 0.15 min⁻¹

A first-order liquid-phase reaction A → B with k = 0.15 min⁻¹ is carried out in a plug-flow reactor (PFR) fed at 50 L/min. The density is constant and the reactor is at steady state. Find the reactor volume V in litres for 90% conversion of A.

Q = 50 L/mink = 0.15 min⁻¹X = 90%
V = L
16.Reactor sizing (CSTR & PFR)Hard
V = 1000 LQ = 40 L/minX = ?

A first-order liquid-phase reaction (k = 0.12 min⁻¹) runs in a 1000 L CSTR fed at 40 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 1000 LQ = 40 L/mink = 0.12 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT130 °C30 °C110 °CΔT₁ΔT₂condensing steam

In a condenser, steam condenses at a constant 130 °C on the outside of the tubes. Cooling water (0.5 kg/s, cp = 4.18 kJ/(kg·K)) flows through the tubes and heats from 30 to 110 °C. The overall heat transfer coefficient is 1500 W/(m²·K). Find the heat transfer area A needed.

Ts = 130 °Cṁ = 0.5 kg/scp = 4.18 kJ/(kg·K)Tc: 30 → 110 °CU = 1500 W/(m²·K)
A = m²
18.Heat exchangers (LMTD)Hard
lengthT140 °C25 °C?ΔT₁ΔT₂condensing steam

Steam condenses at a constant 140 °C on the outside of the tubes of a condenser with a heat transfer area of 6 m² and U = 3000 W/(m²·K). Cooling water (3 kg/s, cp = 4.18 kJ/(kg·K)) enters the tubes at 25 °C. Find the water outlet temperature Tc,out.

Ts = 140 °CA = 6 m²U = 3000 W/(m²·K)ṁ = 3 kg/scp = 4.18 kJ/(kg·K)Tc,in = 25 °C
Tc,out = °C
19.Heat conductionMedium
Glass, k = 0.96150 mmMineral wool, k = 0.04100 mm24 °C10 °CQ̇ = ?

A wall is made of 150 mm of glass and 100 mm of mineral wool, with an area of 10 m². The outer faces are at 24 °C and 10 °C. Find the heat flow Q̇ through the wall.

L1 = 150 mm, k1 = 0.96 W/(m·K)L2 = 100 mm, k2 = 0.04 W/(m·K)A = 10 m²T1 = 24 °CT3 = 10 °C
Q̇ = W
20.Heat conductionHard
Gypsum board, k = 0.1750 mmConcrete, k = 1.450 mmroom 22 °Coutside 1 °CTs​ = ?Q̇

A wall of 50 mm gypsum board and 50 mm concrete separates a room at 22 °C from outside air at 1 °C. The convection coefficients are 10 W/(m²·K) inside and 25 W/(m²·K) outside, and the wall area is 6 m². Find the temperature Ts of the inside surface of the wall.

L1 = 50 mm, k1 = 0.17 W/(m·K)L2 = 50 mm, k2 = 1.4 W/(m·K)A = 6 m²hi = 10 W/(m²·K)ho = 25 W/(m²·K)Troom = 22 °CTout = 1 °C
Ts = °C
21.Pipe friction & head lossMedium
V = 1.9 m/sD = 100 mmL = 300 mf = 0.015

Water flows at a mean velocity of 1.9 m/s through a pipe 300 m long with an inside diameter of 100 mm. Use the Darcy friction factor f = 0.015 and g = 9.81 m/s². Find the friction head loss hf.

V = 1.9 m/sL = 300 mD = 100 mmf = 0.015g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 5Δz = 7 mL = 200 m, D = 150 mm, f = 0.022× bend (K = 0.3)

Two open reservoirs are joined by a pipe 200 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.02. The water surface of the upper reservoir is 7 m above that of the lower one. The minor losses are a square-edged entrance (K = 0.5), 2 bends (K = 0.3 each), a valve (K = 5) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². Find the flow rate Q in L/s.

Δz = 7 mL = 200 mD = 150 mmf = 0.02Kentrance = 0.5Kbend = 0.3 (×2)Kvalve = 5Kexit = 1.0
Q = L/s
23.Pumps & pump powerMedium
PQ = 80 L/sH = 34 m

A pump with an efficiency of 75% delivers 80 L/s of water (ρ = 1000 kg/m³) against a head of 34 m. Use g = 9.81 m/s². Find the shaft power Pshaft needed, in kW.

Q = 80 L/sH = 34 mη = 75%g = 9.81 m/s²
Pshaft = kW
24.Pumps & pump powerHard
PQ = 15 L/sΔz = 5 mL = 100 m, D = 100 mm, f = 0.022, ΣK = 4

A pump moves 15 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 5 m higher. The pipe is 100 m long with an inside diameter of 100 mm and a Darcy friction factor f = 0.022; the minor-loss coefficients add up to ΣK = 4 (entrance and exit included). Use g = 9.81 m/s². The pump efficiency is 82%. Find the shaft power Pshaft in kW.

Q = 15 L/sΔz = 5 mL = 100 mD = 100 mmf = 0.022ΣK = 4η = 82%
Pshaft = kW

3Solutions

1.Mass balance

Answer: ṁ2 = 1300 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
sugar: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 650·(15 − 35)/(35 − 45) = 1300 kg/h

Answer

ṁ2 = 1300 kg/h
2.Mass balance

Answer: W = 1840 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 2300·6/30 = 460 kg/h

Total balance

W = F − P = 2300 − 460 = 1840 kg/h

Answer

W = 1840 kg/h
3.Energy balance

Answer: tout = 106.1 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 3·3.6·(160 − 60) = 1080 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 20 + 1080/(3·4.18) = 106.1 °C

Answer

tout = 106.1 °C
4.Energy balance

Answer: ṁc = 5.124 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 2·2.1·(160 − 70) = 378 kW

Heat that reaches the water

Qc = (1 − 0.15)·378 = 321.3 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 321.3/(4.18·15) = 5.124 kg/s

Answer

ṁc = 5.124 kg/s
5.Ideal gas law

Answer: V = 12.57 L

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = 60/16.04 = 3.741 mol
T = 30 + 273.15 = 303.1 K

Volume

V = nRT/P = 3.741·8.314·303.1/750 = 12.57 L

Answer

V = 12.57 L
6.Ideal gas law

Answer: ρ = 0.5791 kg/m³

Ideal gas density: ρ = PM/(RT).

Rearrange the gas law

PV = (m/M)RT → ρ = m/V = PM/(RT)
T = 60 + 273.15 = 333.1 K

Density

ρ = 100·16.04/(8.314·333.1) = 0.5791 kg/m³

Answer

ρ = 0.5791 kg/m³
7.Stoichiometry

Answer: m = 4.862 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(N2) = 4/28.02 = 0.1428 mol
n(H2) = 20/2.016 = 9.921 mol

Limiting reactant

0.1428/1 = 0.1428, 9.921/3 = 3.307 → N2

Mass of product

n(NH3) = 0.1428·2 = 0.2855 mol
m = 0.2855·17.03 = 4.862 g

Answer

m = 4.862 g
8.Stoichiometry

Answer: Y = 62.02 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(CH4) = 6/16.04 = 0.3741 mol
m = 0.3741·1/1·44.01 = 16.46 g

Percent yield

Y = 10.21/16.46·100 = 62.02%

Answer

Y = 62.02%
9.Chemical equilibrium

Answer: [H2] = 0.2222 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

49 = (2x)²/(1 − x)²

Take the square root

7 = 2x/(1 − x) → x = 1·7/(2 + 7) = 0.7778 mol/L

Equilibrium concentration

[H₂] = 1 − x = 0.2222 mol/L

Answer

[H2] = 0.2222 mol/L
10.Chemical equilibrium

Answer: [Cl2] = 0.1081 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.04 = x²/(0.4 − x) → x² + 0.04·x − 0.016 = 0

Solve the quadratic

x = (−0.04 + √(0.04² + 4·0.016))/2 = 0.1081 mol/L

Equilibrium concentration

[Cl₂] = x = 0.1081 mol/L

Answer

[Cl2] = 0.1081 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 27.02 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

50·0.449·(140 − Tf) = 300·4.18·(Tf − 25)

Solve for the final temperature

Tf = (22.45·140 + 1254·25)/(22.45 + 1254) = 27.02 °C

Answer

Tf = 27.02 °C
12.Calorimetry & enthalpy

Answer: ΔH° = −2220 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [3·(−393.5) + 4·(−285.8)] − [1·(−103.8) + 5·0] = −2220 kJ

Answer

ΔH° = −2220 kJ

Negative: the reaction gives off heat (exothermic).

13.Reaction kinetics

Answer: CA = 0.125 mol/L

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Integrated second-order law

1/CA = 1/CA0 + kt = 0.5 + 0.5·15 = 8 L/mol
CA = 1/8 = 0.125 mol/L

Answer

CA = 0.125 mol/L
14.Reaction kinetics

Answer: Ea = 89.96 kJ/mol

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperatures

T1 = 313.1 K, T2 = 333.1 K

Solve Arrhenius for Ea

Ea = −R·ln(k2/k1)/(1/T2 − 1/T1) = −8.314·2.074/(-1.917e-4) = 89964 J/mol
Ea = 89.96 kJ/mol

Answer

Ea = 89.96 kJ/mol
15.Reactor sizing (CSTR & PFR)

Answer: V = 767.5 L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = ln(1/(1 − 0.9))/0.15 = 2.303/0.15 = 15.35 min

Volume

V = Q·τ = 50·15.35 = 767.5 L

Answer

V = 767.5 L
16.Reactor sizing (CSTR & PFR)

Answer: X = 75 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 1000/40 = 25 min, kτ = 0.12·25 = 3

Conversion

X = kτ/(1 + kτ) = 3/(1 + 3) = 75%

Answer

X = 75%
17.Heat exchangers (LMTD)

Answer: A = 2.242 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty from the water side

Q̇ = 0.5·4.18·(110 − 30) = 167.2 kW

End temperature differences

ΔT₁ = 130 − 30 = 100 K
ΔT₂ = 130 − 110 = 20 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (100 − 20)/ln(100/20) = 49.71 K

Area

A = Q̇/(U·ΔTlm) = 167200/(1500·49.71) = 2.242 m²

Answer

A = 2.242 m²
18.Heat exchangers (LMTD)

Answer: Tc,out = 112.6 °C

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Combine the energy balance and the rate equation

With ΔT₁ = Ts − Tc,in and ΔT₂ = Ts − Tc,out, the difference ΔT₁ − ΔT₂ equals the water temperature rise, so the rise cancels.

ṁcp(ΔT₁ − ΔT₂) = U·A·(ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂)
ln(ΔT₁/ΔT₂) = U·A/(ṁcp) = 3000·6/(3·4180) = 1.435

Outlet temperature

ΔT₂ = ΔT₁·e−1.435 = 115·0.238 = 27.37 K
Tc,out = 140 − 27.37 = 112.6 °C

Answer

Tc,out = 112.6 °C

Heat transferred: Q̇ = 1099 kW.

19.Heat conduction

Answer: Q̇ = 52.71 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (150/1000)/(0.96·10) = 0.01563 K/W
R2 = L2/(k2A) = (100/1000)/(0.04·10) = 0.25 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 14/0.2656 = 52.71 W

Answer

Q̇ = 52.71 W
20.Heat conduction

Answer: Ts = 17.53 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(10·6) = 0.01667 K/W
R1 = L1/(k1A) = (50/1000)/(0.17·6) = 0.04902 K/W
R2 = L2/(k2A) = (50/1000)/(1.4·6) = 0.005952 K/W
Ro = 1/(hoA) = 1/(25·6) = 0.006667 K/W
ΣR = 0.07831 K/W

Heat loss

Q̇ = (22 − (1))/0.07831 = 268.2 W
Ts = Troom − Q̇·Ri = 22 − 268.2·0.01667 = 17.53 °C

Answer

Ts = 17.53 °C
21.Pipe friction & head loss

Answer: hf = 8.28 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity head

V²/(2g) = 1.9²/(2·9.81) = 0.184 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.015·(300/0.1)·1.9²/(2·9.81) = 8.28 m

Answer

hf = 8.28 m
22.Pipe friction & head loss

Answer: Q = 35.64 L/s

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Loss coefficients

f·L/D = 0.02·200/0.15 = 26.67
ΣK = 0.5 + 2·0.3 + 5 + 1.0 = 7.1

Energy equation

Both surfaces are open to the air and practically at rest, so all of Δz is lost in the pipe.

7 = (26.67 + 7.1)·V²/(2·9.81)
V = √(2·9.81·7/33.77) = 2.017 m/s

Flow rate

Q = V·π·D²/4 = 2.017·0.01767 = 0.03564 m³/s = 35.64 L/s

Answer

Q = 35.64 L/s
23.Pumps & pump power

Answer: Pshaft = 35.58 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.08·34 = 26.68 kW

Shaft power

Pshaft = Ph/η = 26.68/0.75 = 35.58 kW

Answer

Pshaft = 35.58 kW
24.Pumps & pump power

Answer: Pshaft = 1.765 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.015/0.007854 = 1.91 m/s
V²/(2g) = 0.1859 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (22 + 4)·0.1859 = 4.834 m

Pump head

H = Δz + hL = 5 + 4.834 = 9.834 m

Shaft power

Pshaft = ρ·g·Q·H/η = 1000·9.81·0.015·9.834/0.82 = 1.765 kW

Answer

Pshaft = 1.765 kW

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