FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1850 kg/h · 30% sugarStream 2ṁ₂ = ? · 10% sugarProduct20% sugar

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 20% sugar? Find ṁ2.

ṁ1 = 850 kg/hx1 = 30 %x2 = 10 %x3 = 20 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F1800 kg/h · 14% sugarProduct PP = ? · 65%Vapour W (pure water)0% sugar

An evaporator concentrates a sugar solution by boiling off pure water. Find the product flow P in kg/h.

F = 1800 kg/hxF = 14 %xP = 65 %
P = kg/h
3.Energy balanceMedium
hot sidecold sideethanol · 120 °C60 °Cwater · 25 °Ct = ? °C

Hot ethanol cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 0.5 kg/scp,h = 2.44 kJ/(kg·K)Th: 120 → 60 °Cṁc = 1.5 kg/scp,c = 4.18 kJ/(kg·K)tin = 25 °C
tout = °C
4.Energy balanceHard
hot sidecold sidelight oil · 160 °C130 °Cwater · 30 °C90 °C · ṁ = ?10% lost

Hot light oil heats water in an exchanger that loses 10% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 2 kg/scp,h = 2.1 kJ/(kg·K)Th: 160 → 130 °Ct: 30 → 90 °Ccp,c = 4.18 kJ/(kg·K)loss = 10 %
ṁc = kg/s
5.Ideal gas lawMedium
130 g of CH₄P = 450 kPaT = 80 °CV = ?

What volume V does 130 g of CH₄ occupy at 450 kPa and 80 °C? Treat it as an ideal gas.

m = 130 gM = 16.04 g/molP = 450 kPaT = 80 °CR = 8.314 J/(mol·K)
V = L
6.Ideal gas lawHard
CH₄, M = 16.04 g/molP = 200 kPaT = 190 °Cρ = ?

Find the density ρ of CH₄ at 200 kPa and 190 °C, treating it as an ideal gas.

M = 16.04 g/molP = 200 kPaT = 190 °CR = 8.314 J/(mol·K)
ρ = kg/m³
7.StoichiometryMedium
m(X)n(X)n(H2​O)m(H2​O)÷ M(X)× 4/ν× M(H2​O)

24 g of C3H8 and 8 g of O2 react according to C3H8 + 5O2 → 3CO2 + 4H2O. What mass m of H2O can form?

M(C3H8) = 44.1M(O2) = 32M(H2O) = 18.02 g/mol
m = g
8.StoichiometryHard
m(Al)n(Al)n(AlCl3​)m(AlCl3​)÷ M(Al)× 2/2× M(AlCl3​)

In the reaction 2Al + 3Cl2 → 2AlCl3, 12 g of Al reacts completely (the other reactants are in excess) and 36.77 g of AlCl3 is collected. Find the percent yield Y.

M(Al) = 26.98 g/molM(AlCl3) = 133.33 g/molactual: 36.77 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.80.80C−x−x+2xE0.8 − x0.8 − x2x

0.8 mol/L of H₂ and 0.8 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 36. Find the equilibrium concentration [H2].

[H₂]₀ = [I₂]₀ = 0.8 mol/LKc = 36
[H2] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.400C−x+x+xE0.4 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.2 at the reaction temperature. A container starts with 0.4 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 0.4 mol/LKc = 0.2
[PCl5] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Ironm = 250 gT = 80 °Cc = 0.449 J/(g·°C)Waterm = 100 gT = 18 °Cc = 4.18 J/(g·°C)

A 250 g block of iron (c = 0.449 J/(g·°C)) at 80 °C is dropped into 100 g of water (c = 4.18 J/(g·°C)) at 18 °C in an insulated cup. Find the final temperature Tf.

mmetal = 250 gcmetal = 0.449 J/(g·°C)Tmetal = 80 °Cmwater = 100 gTwater = 18 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H20 g CH4​CH4​ + 2O₂reactantsCO₂ + 2H₂O(l)productsq = ?

Use the standard enthalpies of formation to find the heat q released when 20 g of CH4 (M = 16.04 g/mol) burns completely: CH4 + 2O₂ → CO₂ + 2H₂O(l). Give q as a positive number.

ΔH°f(CH4) = −74.8 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
q = kJ
13.Reaction kineticsMedium
t (min)X (%)t = ?75%

A first-order reaction in a batch reactor has k = 0.3 min⁻¹. How long does it take to reach 75% conversion? Find t.

k = 0.3 min⁻¹X = 75 %
t = min
14.Reaction kineticsHard
Tk20 °C0.0540 °C1.16

The rate constant of a reaction is 0.05 min⁻¹ at 20 °C and 1.16 min⁻¹ at 40 °C. Find the activation energy Ea.

k1 = 0.05 min⁻¹T1 = 20 °Ck2 = 1.16 min⁻¹T2 = 40 °CR = 8.314 J/(mol·K)
Ea = kJ/mol
15.Reactor sizing (CSTR & PFR)Medium
Q = 25 L/minX = 90%V = ?, k = 0.4 min⁻¹

A first-order liquid-phase reaction A → B with k = 0.4 min⁻¹ is carried out in a plug-flow reactor (PFR) fed at 25 L/min. The density is constant and the reactor is at steady state. Find the reactor volume V in litres for 90% conversion of A.

Q = 25 L/mink = 0.4 min⁻¹X = 90%
V = L
16.Reactor sizing (CSTR & PFR)Hard
V = 100 LQ = 40 L/minX = ?

A first-order liquid-phase reaction (k = 0.25 min⁻¹) runs in a 100 L CSTR fed at 40 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 100 LQ = 40 L/mink = 0.25 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT110 °C55 °C35 °C25 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 140 kW. The hot fluid cools from 110 to 55 °C and the cold fluid heats from 25 to 35 °C. The overall heat transfer coefficient is 1000 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 140 kWU = 1000 W/(m²·K)Th: 110 → 55 °CTc: 25 → 35 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT120 °C25 °C?ΔT₁ΔT₂condensing steam

Steam condenses at a constant 120 °C on the outside of the tubes of a condenser with a heat transfer area of 1.5 m² and U = 3000 W/(m²·K). Cooling water (2 kg/s, cp = 4.18 kJ/(kg·K)) enters the tubes at 25 °C. Find the water outlet temperature Tc,out.

Ts = 120 °CA = 1.5 m²U = 3000 W/(m²·K)ṁ = 2 kg/scp = 4.18 kJ/(kg·K)Tc,in = 25 °C
Tc,out = °C
19.Heat conductionMedium
Glass, k = 0.9650 mmExpanded polystyrene, k = 0.03575 mm15 °C-6 °CTi​ = ?Q̇

A wall is made of 50 mm of glass and 75 mm of expanded polystyrene, with an area of 15 m². The outer faces are at 15 °C and -6 °C. Find the temperature Ti at the interface between the two layers.

L1 = 50 mm, k1 = 0.96 W/(m·K)L2 = 75 mm, k2 = 0.035 W/(m·K)A = 15 m²T1 = 15 °CT3 = -6 °C
Ti = °C
20.Heat conductionHard
Concrete, k = 1.4250 mmGypsum board, k = 0.1725 mmroom 22 °Coutside -12 °CQ̇ = ?

A wall of 250 mm concrete and 25 mm gypsum board separates a room at 22 °C from outside air at -12 °C. The convection coefficients are 10 W/(m²·K) inside and 25 W/(m²·K) outside, and the wall area is 12 m². Find the heat loss Q̇ through the wall.

L1 = 250 mm, k1 = 1.4 W/(m·K)L2 = 25 mm, k2 = 0.17 W/(m·K)A = 12 m²hi = 10 W/(m²·K)ho = 25 W/(m²·K)Troom = 22 °CTout = -12 °C
Q̇ = W
21.Pipe friction & head lossMedium
Q = 40 L/sD = 150 mmL = 400 mf = 0.02

Water flows at 40 L/s through a pipe 400 m long with an inside diameter of 150 mm. Use the Darcy friction factor f = 0.02 and g = 9.81 m/s². Find the friction head loss hf.

Q = 40 L/sL = 400 mD = 150 mmf = 0.02g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 2Δz = 29 mL = 400 m, D = 200 mm, f = 0.0153× bend (K = 0.3)

Two open reservoirs are joined by a pipe 400 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.015. The water surface of the upper reservoir is 29 m above that of the lower one. The minor losses are a square-edged entrance (K = 0.5), 3 bends (K = 0.3 each), a valve (K = 2) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². Find the flow rate Q in L/s.

Δz = 29 mL = 400 mD = 200 mmf = 0.015Kentrance = 0.5Kbend = 0.3 (×3)Kvalve = 2Kexit = 1.0
Q = L/s
23.Pumps & pump powerMedium
PQ = 50 L/sH = 40 m

In a test, a pump delivers 50 L/s of water (ρ = 1000 kg/m³) against a head of 40 m while its shaft takes 25.2 kW. Use g = 9.81 m/s². Find the pump efficiency η in percent.

Q = 50 L/sH = 40 mPshaft = 25.2 kWg = 9.81 m/s²
η = %
24.Pumps & pump powerHard
PQ = 80 L/sΔz = 11 mL = 100 m, D = 200 mm, f = 0.022, ΣK = 6

A pump moves 80 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 11 m higher. The pipe is 100 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.022; the minor-loss coefficients add up to ΣK = 6 (entrance and exit included). Use g = 9.81 m/s². The pump efficiency is 85%. Find the shaft power Pshaft in kW.

Q = 80 L/sΔz = 11 mL = 100 mD = 200 mmf = 0.022ΣK = 6η = 85%
Pshaft = kW

3Solutions

1.Mass balance

Answer: ṁ2 = 850 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
sugar: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 850·(30 − 20)/(20 − 10) = 850 kg/h

Answer

ṁ2 = 850 kg/h
2.Mass balance

Answer: P = 387.7 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 1800·14/65 = 387.7 kg/h

Answer

P = 387.7 kg/h
3.Energy balance

Answer: tout = 36.67 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 0.5·2.44·(120 − 60) = 73.2 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 25 + 73.2/(1.5·4.18) = 36.67 °C

Answer

tout = 36.67 °C
4.Energy balance

Answer: ṁc = 0.4522 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 2·2.1·(160 − 130) = 126 kW

Heat that reaches the water

Qc = (1 − 0.1)·126 = 113.4 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 113.4/(4.18·60) = 0.4522 kg/s

Answer

ṁc = 0.4522 kg/s
5.Ideal gas law

Answer: V = 52.88 L

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = 130/16.04 = 8.105 mol
T = 80 + 273.15 = 353.1 K

Volume

V = nRT/P = 8.105·8.314·353.1/450 = 52.88 L

Answer

V = 52.88 L
6.Ideal gas law

Answer: ρ = 0.8331 kg/m³

Ideal gas density: ρ = PM/(RT).

Rearrange the gas law

PV = (m/M)RT → ρ = m/V = PM/(RT)
T = 190 + 273.15 = 463.1 K

Density

ρ = 200·16.04/(8.314·463.1) = 0.8331 kg/m³

Answer

ρ = 0.8331 kg/m³
7.Stoichiometry

Answer: m = 3.604 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(C3H8) = 24/44.1 = 0.5442 mol
n(O2) = 8/32 = 0.25 mol

Limiting reactant

0.5442/1 = 0.5442, 0.25/5 = 0.05 → O2

Mass of product

n(H2O) = 0.05·4 = 0.2 mol
m = 0.2·18.02 = 3.604 g

Answer

m = 3.604 g
8.Stoichiometry

Answer: Y = 62 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(Al) = 12/26.98 = 0.4448 mol
m = 0.4448·2/2·133.33 = 59.3 g

Percent yield

Y = 36.77/59.3·100 = 62%

Answer

Y = 62%
9.Chemical equilibrium

Answer: [H2] = 0.2 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

36 = (2x)²/(0.8 − x)²

Take the square root

6 = 2x/(0.8 − x) → x = 0.8·6/(2 + 6) = 0.6 mol/L

Equilibrium concentration

[H₂] = 0.8 − x = 0.2 mol/L

Answer

[H2] = 0.2 mol/L
10.Chemical equilibrium

Answer: [PCl5] = 0.2 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.2 = x²/(0.4 − x) → x² + 0.2·x − 0.08 = 0

Solve the quadratic

x = (−0.2 + √(0.2² + 4·0.08))/2 = 0.2 mol/L

Equilibrium concentration

[PCl₅] = 0.4 − 0.2 = 0.2 mol/L

Answer

[PCl5] = 0.2 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 31.12 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

250·0.449·(80 − Tf) = 100·4.18·(Tf − 18)

Solve for the final temperature

Tf = (112.3·80 + 418·18)/(112.3 + 418) = 31.12 °C

Answer

Tf = 31.12 °C
12.Calorimetry & enthalpy

Answer: q = 1110 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [1·(−393.5) + 2·(−285.8)] − [1·(−74.8) + 2·0] = −890.3 kJ

Heat for the given mass

n = 20/16.04 = 1.247 mol
q = n·|ΔH°/1| = 1.247·890.3 = 1110 kJ

Answer

q = 1110 kJ
13.Reaction kinetics

Answer: t = 4.621 min

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Conversion and concentration

C/C0 = 1 − X = 0.25

Solve for the time

t = −ln(1 − X)/k = −ln(0.25)/0.3 = 4.621 min

Answer

t = 4.621 min
14.Reaction kinetics

Answer: Ea = 120 kJ/mol

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperatures

T1 = 293.1 K, T2 = 313.1 K

Solve Arrhenius for Ea

Ea = −R·ln(k2/k1)/(1/T2 − 1/T1) = −8.314·3.144/(-2.179e-4) = 119985 J/mol
Ea = 120 kJ/mol

Answer

Ea = 120 kJ/mol
15.Reactor sizing (CSTR & PFR)

Answer: V = 143.9 L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = ln(1/(1 − 0.9))/0.4 = 2.303/0.4 = 5.756 min

Volume

V = Q·τ = 25·5.756 = 143.9 L

Answer

V = 143.9 L
16.Reactor sizing (CSTR & PFR)

Answer: X = 38.46 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 100/40 = 2.5 min, kτ = 0.25·2.5 = 0.625

Conversion

X = kτ/(1 + kτ) = 0.625/(1 + 0.625) = 38.46%

Answer

X = 38.46%
17.Heat exchangers (LMTD)

Answer: A = 2.851 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 110 − 35 = 75 K
ΔT₂ = Th,out − Tc,in = 55 − 25 = 30 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (75 − 30)/ln(75/30) = 49.11 K

Area

A = Q̇/(U·ΔTlm) = 140000/(1000·49.11) = 2.851 m²

Answer

A = 2.851 m²
18.Heat exchangers (LMTD)

Answer: Tc,out = 64.54 °C

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Combine the energy balance and the rate equation

With ΔT₁ = Ts − Tc,in and ΔT₂ = Ts − Tc,out, the difference ΔT₁ − ΔT₂ equals the water temperature rise, so the rise cancels.

ṁcp(ΔT₁ − ΔT₂) = U·A·(ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂)
ln(ΔT₁/ΔT₂) = U·A/(ṁcp) = 3000·1.5/(2·4180) = 0.5383

Outlet temperature

ΔT₂ = ΔT₁·e−0.5383 = 95·0.5838 = 55.46 K
Tc,out = 120 − 55.46 = 64.54 °C

Answer

Tc,out = 64.54 °C

Heat transferred: Q̇ = 330.6 kW.

19.Heat conduction

Answer: Ti = 14.5 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (50/1000)/(0.96·15) = 0.003472 K/W
R2 = L2/(k2A) = (75/1000)/(0.035·15) = 0.1429 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 21/0.1463 = 143.5 W

Interface temperature

The temperature drops across the first layer by Q̇·R₁.

Ti = T1 − Q̇·R1 = 15 − 143.5·0.003472 = 14.5 °C

Answer

Ti = 14.5 °C
20.Heat conduction

Answer: Q̇ = 876.2 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(10·12) = 0.008333 K/W
R1 = L1/(k1A) = (250/1000)/(1.4·12) = 0.01488 K/W
R2 = L2/(k2A) = (25/1000)/(0.17·12) = 0.01225 K/W
Ro = 1/(hoA) = 1/(25·12) = 0.003333 K/W
ΣR = 0.0388 K/W

Heat loss

Q̇ = (22 − (-12))/0.0388 = 876.2 W

Answer

Q̇ = 876.2 W
21.Pipe friction & head loss

Answer: hf = 13.93 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Mean velocity

A = π·0.15²/4 = 0.01767 m²
V = Q/A = 0.04/0.01767 = 2.264 m/s

Velocity head

V²/(2g) = 2.264²/(2·9.81) = 0.2611 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.02·(400/0.15)·2.264²/(2·9.81) = 13.93 m

Answer

hf = 13.93 m
22.Pipe friction & head loss

Answer: Q = 127.8 L/s

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Loss coefficients

f·L/D = 0.015·400/0.2 = 30
ΣK = 0.5 + 3·0.3 + 2 + 1.0 = 4.4

Energy equation

Both surfaces are open to the air and practically at rest, so all of Δz is lost in the pipe.

29 = (30 + 4.4)·V²/(2·9.81)
V = √(2·9.81·29/34.4) = 4.067 m/s

Flow rate

Q = V·π·D²/4 = 4.067·0.03142 = 0.1278 m³/s = 127.8 L/s

Answer

Q = 127.8 L/s
23.Pumps & pump power

Answer: η = 77.86 %

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.05·40 = 19.62 kW

Efficiency

η = Ph/Pshaft = 19.62/25.2 = 77.86%

Answer

η = 77.86%
24.Pumps & pump power

Answer: Pshaft = 15.34 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.08/0.03142 = 2.546 m/s
V²/(2g) = 0.3305 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (11 + 6)·0.3305 = 5.619 m

Pump head

H = Δz + hL = 11 + 5.619 = 16.62 m

Shaft power

Pshaft = ρ·g·Q·H/η = 1000·9.81·0.08·16.62/0.85 = 15.34 kW

Answer

Pshaft = 15.34 kW

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