FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1700 kg/h · 35% saltStream 2ṁ₂ = ? · 10% saltProduct25% salt

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 25% salt? Find ṁ2.

ṁ1 = 700 kg/hx1 = 35 %x2 = 10 %x3 = 25 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F2300 kg/h · 20% saltProduct P30% saltVapour W (pure water)W = ? kg/h

An evaporator concentrates a salt solution by boiling off pure water. Find the water evaporated W in kg/h.

F = 2300 kg/hxF = 20 %xP = 30 %
W = kg/h
3.Energy balanceMedium
hot sidecold sideglycol mix · 120 °C60 °Cwater · 25 °Ct = ? °C

Hot glycol mix cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 2 kg/scp,h = 3.6 kJ/(kg·K)Th: 120 → 60 °Cṁc = 1.5 kg/scp,c = 4.18 kJ/(kg·K)tin = 25 °C
tout = °C
4.Energy balanceHard
hot sidecold sidelight oil · 120 °C80 °Cwater · 25 °C40 °C · ṁ = ?5% lost

Hot light oil heats water in an exchanger that loses 5% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 1 kg/scp,h = 2.1 kJ/(kg·K)Th: 120 → 80 °Ct: 25 → 40 °Ccp,c = 4.18 kJ/(kg·K)loss = 5 %
ṁc = kg/s
5.Ideal gas lawMedium
120 g of HeV = 20 LT = 95 °CP = ?

A tank of 20 L contains 120 g of He at 95 °C. Treat it as an ideal gas and find the pressure P.

m = 120 gM = 4.003 g/molV = 20 LT = 95 °CR = 8.314 J/(mol·K)
P = kPa
6.Ideal gas lawHard
State 1State 2

A fixed amount of He goes from 200 kPa, 2 L, 20 °C to 400 kPa and 190 °C. Find the new volume V2.

P1 = 200 kPaV1 = 2 LT1 = 20 °CP2 = 400 kPaT2 = 190 °C
V2 = L
7.StoichiometryMedium
m(X)n(X)n(CO2​)m(CO2​)÷ M(X)× 3/ν× M(CO2​)

10 g of C3H8 and 16 g of O2 react according to C3H8 + 5O2 → 3CO2 + 4H2O. What mass m of CO2 can form?

M(C3H8) = 44.1M(O2) = 32M(CO2) = 44.01 g/mol
m = g
8.StoichiometryHard
m(Mg)n(Mg)n(MgO)m(MgO)÷ M(Mg)× 2/2× M(MgO)

In the reaction 2Mg + O2 → 2MgO, 16 g of Mg reacts completely (the other reactants are in excess) and 22.55 g of MgO is collected. Find the percent yield Y.

M(Mg) = 24.31 g/molM(MgO) = 40.3 g/molactual: 22.55 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.250.250C−x−x+2xE0.25 − x0.25 − x2x

0.25 mol/L of H₂ and 0.25 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 16. Find the equilibrium concentration [HI].

[H₂]₀ = [I₂]₀ = 0.25 mol/LKc = 16
[HI] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.800C−x+x+xE0.8 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.02 at the reaction temperature. A container starts with 0.8 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].

[PCl₅]₀ = 0.8 mol/LKc = 0.02
[Cl2] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Copperm = 75 gT = 140 °Cc = 0.385 J/(g·°C)Waterm = 400 gT = 23 °Cc = 4.18 J/(g·°C)

A 75 g block of copper (c = 0.385 J/(g·°C)) at 140 °C is dropped into 400 g of water (c = 4.18 J/(g·°C)) at 23 °C in an insulated cup. Find the final temperature Tf.

mmetal = 75 gcmetal = 0.385 J/(g·°C)Tmetal = 140 °Cmwater = 400 gTwater = 23 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H2CH3​OH + 3O₂reactants2CO₂ + 4H₂O(l)productsΔH° = ?

Use the standard enthalpies of formation to find ΔH° for the reaction 2CH3OH + 3O₂ → 2CO₂ + 4H₂O(l).

ΔH°f(CH3OH) = −238.7 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
ΔH° = kJ
13.Reaction kineticsMedium
t (min)X (%)t = ?80%

A first-order reaction in a batch reactor has k = 0.02 min⁻¹. How long does it take to reach 80% conversion? Find t.

k = 0.02 min⁻¹X = 80 %
t = min
14.Reaction kineticsHard
Tk30 °C0.00250 °C?

A reaction has a rate constant of 0.002 min⁻¹ at 30 °C and an activation energy of 120 kJ/mol. Find the rate constant k2 at 50 °C.

k1 = 0.002 min⁻¹T1 = 30 °CT2 = 50 °CEa = 120 kJ/molR = 8.314 J/(mol·K)
k2 = min⁻¹
15.Reactor sizing (CSTR & PFR)Medium
QX = 95%same Q, k and X as the CSTR

A first-order liquid-phase reaction must reach 95% conversion. How many times larger must a CSTR be than a PFR for the same feed rate, rate constant and conversion? Find the ratio VCSTR/VPFR.

X = 95%first order, same k and Q
VCSTR/VPFR =
16.Reactor sizing (CSTR & PFR)Hard
V = 500 LQ = 100 L/minX = ?

A first-order liquid-phase reaction (k = 0.15 min⁻¹) runs in a 500 L CSTR fed at 100 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 500 LQ = 100 L/mink = 0.15 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT125 °C40 °C105 °C10 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 370 kW. The hot fluid cools from 125 to 40 °C and the cold fluid heats from 10 to 105 °C. The overall heat transfer coefficient is 200 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 370 kWU = 200 W/(m²·K)Th: 125 → 40 °CTc: 10 → 105 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT160 °C??10 °CΔT₁ΔT₂counter-flow

In a counter-flow heat exchanger both streams have the same heat capacity rate, ṁ·cp = 4 kW/K. The hot stream enters at 160 °C and the cold stream at 10 °C. The exchanger has A = 4 m² and U = 800 W/(m²·K). Find the hot outlet temperature Th,out.

Ch = Cc = 4 kW/KTh,in = 160 °CTc,in = 10 °CA = 4 m²U = 800 W/(m²·K)
Th,out = °C
19.Heat conductionMedium
Expanded polystyrene, k = 0.03550 mmMineral wool, k = 0.0425 mm24 °C-11 °CTi​ = ?Q̇

A wall is made of 50 mm of expanded polystyrene and 25 mm of mineral wool, with an area of 12 m². The outer faces are at 24 °C and -11 °C. Find the temperature Ti at the interface between the two layers.

L1 = 50 mm, k1 = 0.035 W/(m·K)L2 = 25 mm, k2 = 0.04 W/(m·K)A = 12 m²T1 = 24 °CT3 = -11 °C
Ti = °C
20.Heat conductionHard
Glass, k = 0.96200 mmExpanded polystyrene, k = 0.03525 mmroom 22 °Coutside 5 °CQ̇ = ?

A wall of 200 mm glass and 25 mm expanded polystyrene separates a room at 22 °C from outside air at 5 °C. The convection coefficients are 7.7 W/(m²·K) inside and 25 W/(m²·K) outside, and the wall area is 15 m². Find the heat loss Q̇ through the wall.

L1 = 200 mm, k1 = 0.96 W/(m·K)L2 = 25 mm, k2 = 0.035 W/(m·K)A = 15 m²hi = 7.7 W/(m²·K)ho = 25 W/(m²·K)Troom = 22 °CTout = 5 °C
Q̇ = W
21.Pipe friction & head lossMedium
V = 1.6 m/sD = 50 mmL = 800 mf = 0.022

Water flows at a mean velocity of 1.6 m/s through a pipe 800 m long with an inside diameter of 50 mm. Use the Darcy friction factor f = 0.022 and g = 9.81 m/s². Find the friction head loss hf.

V = 1.6 m/sL = 800 mD = 50 mmf = 0.022g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 10Δz = 7 mL = 100 m, D = 150 mm, f = 0.0152× bend (K = 0.3)

Two open reservoirs are joined by a pipe 100 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.015. The water surface of the upper reservoir is 7 m above that of the lower one. The minor losses are a square-edged entrance (K = 0.5), 2 bends (K = 0.3 each), a valve (K = 10) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². Find the flow rate Q in L/s.

Δz = 7 mL = 100 mD = 150 mmf = 0.015Kentrance = 0.5Kbend = 0.3 (×2)Kvalve = 10Kexit = 1.0
Q = L/s
23.Pumps & pump powerMedium
PQ = 40 L/sH = 24 m

A pump delivers 40 L/s of water (ρ = 1000 kg/m³) against a head of 24 m. The pump efficiency is 78% and the electric motor driving it has an efficiency of 90%. Use g = 9.81 m/s². Find the electrical power Pel the motor draws, in kW.

Q = 40 L/sH = 24 mηpump = 78%ηmotor = 90%g = 9.81 m/s²
Pel = kW
24.Pumps & pump powerHard
PQ = 25 L/sΔz = 5 mL = 400 m, D = 150 mm, f = 0.022, ΣK = 8

A pump moves 25 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 5 m higher. The pipe is 400 m long with an inside diameter of 150 mm and a Darcy friction factor f = 0.022; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². Find the head H the pump must add.

Q = 25 L/sΔz = 5 mL = 400 mD = 150 mmf = 0.022ΣK = 8
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 466.7 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
salt: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 700·(35 − 25)/(25 − 10) = 466.7 kg/h

Answer

ṁ2 = 466.7 kg/h
2.Mass balance

Answer: W = 766.7 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 2300·20/30 = 1533 kg/h

Total balance

W = F − P = 2300 − 1533 = 766.7 kg/h

Answer

W = 766.7 kg/h
3.Energy balance

Answer: tout = 93.9 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 2·3.6·(120 − 60) = 432 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 25 + 432/(1.5·4.18) = 93.9 °C

Answer

tout = 93.9 °C
4.Energy balance

Answer: ṁc = 1.273 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 1·2.1·(120 − 80) = 84 kW

Heat that reaches the water

Qc = (1 − 0.05)·84 = 79.8 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 79.8/(4.18·15) = 1.273 kg/s

Answer

ṁc = 1.273 kg/s
5.Ideal gas law

Answer: P = 4588 kPa

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = m/M = 120/4.003 = 29.98 mol
T = 95 + 273.15 = 368.1 K

Pressure

P = nRT/V = 29.98·8.314·368.1/0.02 = 4588 kPa

Answer

P = 4588 kPa
6.Ideal gas law

Answer: V2 = 1.58 L

Combined gas law: for a fixed amount of ideal gas, P1V1/T1 = P2V2/T2.

Absolute temperatures

T1 = 293.1 K, T2 = 463.1 K

Combined gas law

V2 = V1·(P1/P2)·(T2/T1) = 2·(200/400)·(463.1/293.1) = 1.58 L

Answer

V2 = 1.58 L
7.Stoichiometry

Answer: m = 13.2 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(C3H8) = 10/44.1 = 0.2268 mol
n(O2) = 16/32 = 0.5 mol

Limiting reactant

0.2268/1 = 0.2268, 0.5/5 = 0.1 → O2

Mass of product

n(CO2) = 0.1·3 = 0.3 mol
m = 0.3·44.01 = 13.2 g

Answer

m = 13.2 g
8.Stoichiometry

Answer: Y = 85.02 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(Mg) = 16/24.31 = 0.6582 mol
m = 0.6582·2/2·40.3 = 26.52 g

Percent yield

Y = 22.55/26.52·100 = 85.02%

Answer

Y = 85.02%
9.Chemical equilibrium

Answer: [HI] = 0.3333 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

16 = (2x)²/(0.25 − x)²

Take the square root

4 = 2x/(0.25 − x) → x = 0.25·4/(2 + 4) = 0.1667 mol/L

Equilibrium concentration

[HI] = 2x = 0.3333 mol/L

Answer

[HI] = 0.3333 mol/L
10.Chemical equilibrium

Answer: [Cl2] = 0.1169 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.02 = x²/(0.8 − x) → x² + 0.02·x − 0.016 = 0

Solve the quadratic

x = (−0.02 + √(0.02² + 4·0.016))/2 = 0.1169 mol/L

Equilibrium concentration

[Cl₂] = x = 0.1169 mol/L

Answer

[Cl2] = 0.1169 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 24.99 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

75·0.385·(140 − Tf) = 400·4.18·(Tf − 23)

Solve for the final temperature

Tf = (28.88·140 + 1672·23)/(28.88 + 1672) = 24.99 °C

Answer

Tf = 24.99 °C
12.Calorimetry & enthalpy

Answer: ΔH° = −1453 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [2·(−393.5) + 4·(−285.8)] − [2·(−238.7) + 3·0] = −1453 kJ

Answer

ΔH° = −1453 kJ

Negative: the reaction gives off heat (exothermic).

13.Reaction kinetics

Answer: t = 80.47 min

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Conversion and concentration

C/C0 = 1 − X = 0.2

Solve for the time

t = −ln(1 − X)/k = −ln(0.2)/0.02 = 80.47 min

Answer

t = 80.47 min
14.Reaction kinetics

Answer: k2 = 0.03809 min⁻¹

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperatures

T1 = 303.1 K, T2 = 323.1 K

Arrhenius ratio

ln(k2/k1) = −(120000/8.314)·(1/323.1 − 1/303.1) = 2.947
k2 = 0.002·e2.947 = 0.03809 min⁻¹

Answer

k2 = 0.03809 min⁻¹
15.Reactor sizing (CSTR & PFR)

Answer: VCSTR/VPFR = 6.342

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

k·τ for each reactor

CSTR: k·τ = X/(1 − X) = 0.95/0.05 = 19
PFR: k·τ = ln(1/(1 − X)) = ln(20) = 2.996

Ratio of volumes

VCSTR/VPFR = 19/2.996 = 6.342

Answer

VCSTR/VPFR = 6.342

The gap grows quickly at high conversion.

16.Reactor sizing (CSTR & PFR)

Answer: X = 42.86 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 500/100 = 5 min, kτ = 0.15·5 = 0.75

Conversion

X = kτ/(1 + kτ) = 0.75/(1 + 0.75) = 42.86%

Answer

X = 42.86%
17.Heat exchangers (LMTD)

Answer: A = 75.01 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 125 − 105 = 20 K
ΔT₂ = Th,out − Tc,in = 40 − 10 = 30 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (20 − 30)/ln(20/30) = 24.66 K

Area

A = Q̇/(U·ΔTlm) = 370000/(200·24.66) = 75.01 m²

Answer

A = 75.01 m²
18.Heat exchangers (LMTD)

Answer: Th,out = 93.33 °C

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Constant temperature difference

The cold outlet sits opposite the hot inlet: Tc,out = Tc,in + (Th,in − Th,out), so ΔT₁ = Th,in − Tc,out = Th,out − Tc,in = ΔT₂.

ΔTlm = Th,out − Tc,in

Energy balance equals rate equation

4·(160 − Th,out) = 3.2·(Th,out − 10)
Th,out = (4·160 + 3.2·10)/(4 + 3.2) = 93.33 °C

Answer

Th,out = 93.33 °C

Heat transferred: Q̇ = 266.7 kW; the cold stream leaves at 76.67 °C.

19.Heat conduction

Answer: Ti = −0.3478 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (50/1000)/(0.035·12) = 0.119 K/W
R2 = L2/(k2A) = (25/1000)/(0.04·12) = 0.05208 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 35/0.1711 = 204.5 W

Interface temperature

The temperature drops across the first layer by Q̇·R₁.

Ti = T1 − Q̇·R1 = 24 − 204.5·0.119 = −0.3478 °C

Answer

Ti = −0.3478 °C
20.Heat conduction

Answer: Q̇ = 233.4 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(7.7·15) = 0.008658 K/W
R1 = L1/(k1A) = (200/1000)/(0.96·15) = 0.01389 K/W
R2 = L2/(k2A) = (25/1000)/(0.035·15) = 0.04762 K/W
Ro = 1/(hoA) = 1/(25·15) = 0.002667 K/W
ΣR = 0.07283 K/W

Heat loss

Q̇ = (22 − (5))/0.07283 = 233.4 W

Answer

Q̇ = 233.4 W
21.Pipe friction & head loss

Answer: hf = 45.93 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity head

V²/(2g) = 1.6²/(2·9.81) = 0.1305 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.022·(800/0.05)·1.6²/(2·9.81) = 45.93 m

Answer

hf = 45.93 m
22.Pipe friction & head loss

Answer: Q = 44.05 L/s

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Loss coefficients

f·L/D = 0.015·100/0.15 = 10
ΣK = 0.5 + 2·0.3 + 10 + 1.0 = 12.1

Energy equation

Both surfaces are open to the air and practically at rest, so all of Δz is lost in the pipe.

7 = (10 + 12.1)·V²/(2·9.81)
V = √(2·9.81·7/22.1) = 2.493 m/s

Flow rate

Q = V·π·D²/4 = 2.493·0.01767 = 0.04405 m³/s = 44.05 L/s

Answer

Q = 44.05 L/s
23.Pumps & pump power

Answer: Pel = 13.42 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.04·24 = 9.418 kW

Shaft power

Pshaft = 9.418/0.78 = 12.07 kW

Electrical power

Pel = 12.07/0.9 = 13.42 kW

Answer

Pel = 13.42 kW
24.Pumps & pump power

Answer: H = 11.8 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.025/0.01767 = 1.415 m/s
V²/(2g) = 0.102 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (58.67 + 8)·0.102 = 6.801 m

Pump head

Both surfaces are open and practically at rest, so pressure and velocity terms drop out.

H = Δz + hL = 5 + 6.801 = 11.8 m

Answer

H = 11.8 m

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