Mass balance
- Steady state
- in = out
- Total balance
- ṁ1 + ṁ2 = ṁ3
- Component balance
- ṁ1x1 + ṁ2x2 = ṁ3x3
- Evaporator
- F·xF = P·xP, W = F − P
Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.
How much of stream 2 must be added each hour to stream 1 so that the blended product contains 40% salt? Find ṁ2.
An evaporator concentrates a NaOH solution by boiling off pure water. Find the water evaporated W in kg/h.
Hot light oil cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.
Hot light oil heats water in an exchanger that loses 10% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.
A tank of 10 L contains 270 g of Ar at 45 °C. Treat it as an ideal gas and find the pressure P.
Find the density ρ of CO₂ at 250 kPa and 80 °C, treating it as an ideal gas.
24 g of H2 and 40 g of O2 react according to 2H2 + O2 → 2H2O. What mass m of H2O can form?
In the reaction Fe2O3 + 3CO → 2Fe + 3CO2, 20 g of Fe2O3 reacts completely (the other reactants are in excess) and 7.69 g of Fe is collected. Find the percent yield Y.
0.8 mol/L of H₂ and 0.8 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 49. Find the equilibrium concentration [H2].
PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.02 at the reaction temperature. A container starts with 0.2 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].
A 150 g block of aluminium (c = 0.897 J/(g·°C)) at 110 °C is dropped into 200 g of water (c = 4.18 J/(g·°C)) at 22 °C in an insulated cup. Find the final temperature Tf.
Use the standard enthalpies of formation to find ΔH° for the reaction 2C4H10 + 13O₂ → 8CO₂ + 10H₂O(l).
A reaction with rate law −rA = k·CA² has k = 0.1 L/(mol·min) and starts at 2 mol/L. Find the concentration CA after 20 min.
A reaction has a rate constant of 0.1 min⁻¹ at 40 °C and an activation energy of 60 kJ/mol. Find the rate constant k2 at 65 °C.
A liquid-phase first-order reaction A → B (k = 0.25 min⁻¹) runs in a 250 L plug-flow reactor (PFR). The feed enters at 80 L/min with CA0 = 2 mol/L. The density is constant and the reactor is at steady state. Find the outlet concentration CA.
A first-order liquid-phase reaction (k = 0.12 min⁻¹) runs in an 800 L CSTR fed at 10 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.
A shell-and-tube heat exchanger (one shell pass, two tube passes) must transfer 60 kW. The hot fluid cools from 180 to 30 °C and the cold fluid heats from 10 to 25 °C. The LMTD correction factor for this arrangement is F = 0.8, and U = 800 W/(m²·K). Find the heat transfer area A needed.
Steam condenses at a constant 140 °C on the outside of the tubes of a condenser with a heat transfer area of 4 m² and U = 3000 W/(m²·K). Cooling water (1 kg/s, cp = 4.18 kJ/(kg·K)) enters the tubes at 20 °C. Find the water outlet temperature Tc,out.
A wall is made of 100 mm of glass and 25 mm of brick, with an area of 6 m². The outer faces are at 23 °C and -6 °C. Find the heat flow Q̇ through the wall.
A wall of 100 mm brick and 100 mm gypsum board separates a room at 21 °C from outside air at 5 °C. The convection coefficients are 10 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 20 m². Find the temperature Ts of the inside surface of the wall.
Water (ρ = 1000 kg/m³) flows at 2.2 m/s through a horizontal pipe, 50 m long, with an inside diameter of 75 mm. Use the Darcy friction factor f = 0.03 and g = 9.81 m/s². Find the pressure drop Δp over the pipe in kPa.
Two open reservoirs are joined by a pipe 200 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.022. The minor losses are a square-edged entrance (K = 0.5), 4 bends (K = 0.3 each), a valve (K = 2) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². What difference in water level Δz between the reservoirs gives a flow rate of 60 L/s?
A pump with an efficiency of 82% delivers 30 L/s of water (ρ = 1000 kg/m³) against a head of 22 m. Use g = 9.81 m/s². Find the shaft power Pshaft needed, in kW.
A pump moves 20 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 5 m higher. The pipe is 200 m long with an inside diameter of 100 mm and a Darcy friction factor f = 0.018; the minor-loss coefficients add up to ΣK = 4 (entrance and exit included). Use g = 9.81 m/s². The upper tank is closed and the air above its water is at a gauge pressure of 250 kPa. Find the head H the pump must add.
Answer: ṁ2 = 225 kg/h
Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.
Answer: W = 676.9 kg/h
Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.
Answer: tout = 90.38 °C
Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).
Answer: ṁc = 1.085 kg/s
Energy balance with losses: heat released = heat absorbed + heat lost.
Answer: P = 1788 kPa
Ideal gas law: PV = nRT, with n = m/M.
Answer: ρ = 3.747 kg/m³
Ideal gas density: ρ = PM/(RT).
Answer: m = 45.05 g
Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.
Answer: Y = 54.97 %
Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.
Answer: [H2] = 0.1778 mol/L
Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.
Answer: [PCl5] = 0.146 mol/L
Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.
Answer: Tf = 34.2 °C
Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.
Answer: ΔH° = −5755 kJ
Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.
Negative: the reaction gives off heat (exothermic).
Answer: CA = 0.4 mol/L
Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).
Answer: k2 = 0.5495 min⁻¹
Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).
Answer: CA = 0.9157 mol/L
Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.
Conversion: X = 54.22%.
Answer: X = 90.57 %
Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.
Answer: A = 1.422 m²
LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.
In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.
Answer: Tc,out = 133.2 °C
LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.
With ΔT₁ = Ts − Tc,in and ΔT₂ = Ts − Tc,out, the difference ΔT₁ − ΔT₂ equals the water temperature rise, so the rise cancels.
Heat transferred: Q̇ = 473.2 kW.
Answer: Q̇ = 1253 W
Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.
Answer: Ts = 19.18 °C
Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.
Answer: Δp = 48.4 kPa
Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.
The pipe is horizontal and the velocity does not change, so the energy equation reduces to Δp = ρ·g·hf.
Answer: Δz = 4.964 m
Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.
Answer: Pshaft = 7.896 kW
Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.
Answer: H = 43.7 m
Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.
Both surfaces are practically at rest, so there is no velocity head term.
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