FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1450 kg/h · 50% saltStream 2ṁ₂ = ? · 20% saltProduct40% salt

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 40% salt? Find ṁ2.

ṁ1 = 450 kg/hx1 = 50 %x2 = 20 %x3 = 40 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F800 kg/h · 10% NaOHProduct P65% NaOHVapour W (pure water)W = ? kg/h

An evaporator concentrates a NaOH solution by boiling off pure water. Find the water evaporated W in kg/h.

F = 800 kg/hxF = 10 %xP = 65 %
W = kg/h
3.Energy balanceMedium
hot sidecold sidelight oil · 170 °C90 °Cwater · 10 °Ct = ? °C

Hot light oil cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 2 kg/scp,h = 2.1 kJ/(kg·K)Th: 170 → 90 °Cṁc = 1 kg/scp,c = 4.18 kJ/(kg·K)tin = 10 °C
tout = °C
4.Energy balanceHard
hot sidecold sidelight oil · 170 °C110 °Cwater · 10 °C60 °C · ṁ = ?10% lost

Hot light oil heats water in an exchanger that loses 10% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 2 kg/scp,h = 2.1 kJ/(kg·K)Th: 170 → 110 °Ct: 10 → 60 °Ccp,c = 4.18 kJ/(kg·K)loss = 10 %
ṁc = kg/s
5.Ideal gas lawMedium
270 g of ArV = 10 LT = 45 °CP = ?

A tank of 10 L contains 270 g of Ar at 45 °C. Treat it as an ideal gas and find the pressure P.

m = 270 gM = 39.95 g/molV = 10 LT = 45 °CR = 8.314 J/(mol·K)
P = kPa
6.Ideal gas lawHard
CO₂, M = 44.01 g/molP = 250 kPaT = 80 °Cρ = ?

Find the density ρ of CO₂ at 250 kPa and 80 °C, treating it as an ideal gas.

M = 44.01 g/molP = 250 kPaT = 80 °CR = 8.314 J/(mol·K)
ρ = kg/m³
7.StoichiometryMedium
m(X)n(X)n(H2​O)m(H2​O)÷ M(X)× 2/ν× M(H2​O)

24 g of H2 and 40 g of O2 react according to 2H2 + O2 → 2H2O. What mass m of H2O can form?

M(H2) = 2.016M(O2) = 32M(H2O) = 18.02 g/mol
m = g
8.StoichiometryHard
m(Fe2​O3​)n(Fe2​O3​)n(Fe)m(Fe)÷ M(Fe2​O3​)× 2/1× M(Fe)

In the reaction Fe2O3 + 3CO → 2Fe + 3CO2, 20 g of Fe2O3 reacts completely (the other reactants are in excess) and 7.69 g of Fe is collected. Find the percent yield Y.

M(Fe2O3) = 159.69 g/molM(Fe) = 55.85 g/molactual: 7.69 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.80.80C−x−x+2xE0.8 − x0.8 − x2x

0.8 mol/L of H₂ and 0.8 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 49. Find the equilibrium concentration [H2].

[H₂]₀ = [I₂]₀ = 0.8 mol/LKc = 49
[H2] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.200C−x+x+xE0.2 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.02 at the reaction temperature. A container starts with 0.2 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 0.2 mol/LKc = 0.02
[PCl5] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Aluminiumm = 150 gT = 110 °Cc = 0.897 J/(g·°C)Waterm = 200 gT = 22 °Cc = 4.18 J/(g·°C)

A 150 g block of aluminium (c = 0.897 J/(g·°C)) at 110 °C is dropped into 200 g of water (c = 4.18 J/(g·°C)) at 22 °C in an insulated cup. Find the final temperature Tf.

mmetal = 150 gcmetal = 0.897 J/(g·°C)Tmetal = 110 °Cmwater = 200 gTwater = 22 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H2C4​H10​ + 13O₂reactants8CO₂ + 10H₂O(l)productsΔH° = ?

Use the standard enthalpies of formation to find ΔH° for the reaction 2C4H10 + 13O₂ → 8CO₂ + 10H₂O(l).

ΔH°f(C4H10) = −125.6 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
ΔH° = kJ
13.Reaction kineticsMedium
t (min)C (mol/L)20 minC = ?

A reaction with rate law −rA = k·CA² has k = 0.1 L/(mol·min) and starts at 2 mol/L. Find the concentration CA after 20 min.

k = 0.1 L/(mol·min)CA0 = 2 mol/Lt = 20 min
CA = mol/L
14.Reaction kineticsHard
Tk40 °C0.165 °C?

A reaction has a rate constant of 0.1 min⁻¹ at 40 °C and an activation energy of 60 kJ/mol. Find the rate constant k2 at 65 °C.

k1 = 0.1 min⁻¹T1 = 40 °CT2 = 65 °CEa = 60 kJ/molR = 8.314 J/(mol·K)
k2 = min⁻¹
15.Reactor sizing (CSTR & PFR)Medium
Q = 80 L/minCA0​ = 2 mol/LCA​ = ?V = 250 L, k = 0.25 min⁻¹

A liquid-phase first-order reaction A → B (k = 0.25 min⁻¹) runs in a 250 L plug-flow reactor (PFR). The feed enters at 80 L/min with CA0 = 2 mol/L. The density is constant and the reactor is at steady state. Find the outlet concentration CA.

V = 250 LQ = 80 L/mink = 0.25 min⁻¹CA0 = 2 mol/L
CA = mol/L
16.Reactor sizing (CSTR & PFR)Hard
V = 800 LQ = 10 L/minX = ?

A first-order liquid-phase reaction (k = 0.12 min⁻¹) runs in an 800 L CSTR fed at 10 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 800 LQ = 10 L/mink = 0.12 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT180 °C30 °C25 °C10 °CΔT₁ΔT₂counter-flow

A shell-and-tube heat exchanger (one shell pass, two tube passes) must transfer 60 kW. The hot fluid cools from 180 to 30 °C and the cold fluid heats from 10 to 25 °C. The LMTD correction factor for this arrangement is F = 0.8, and U = 800 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 60 kWF = 0.8U = 800 W/(m²·K)Th: 180 → 30 °CTc: 10 → 25 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT140 °C20 °C?ΔT₁ΔT₂condensing steam

Steam condenses at a constant 140 °C on the outside of the tubes of a condenser with a heat transfer area of 4 m² and U = 3000 W/(m²·K). Cooling water (1 kg/s, cp = 4.18 kJ/(kg·K)) enters the tubes at 20 °C. Find the water outlet temperature Tc,out.

Ts = 140 °CA = 4 m²U = 3000 W/(m²·K)ṁ = 1 kg/scp = 4.18 kJ/(kg·K)Tc,in = 20 °C
Tc,out = °C
19.Heat conductionMedium
Glass, k = 0.96100 mmBrick, k = 0.7225 mm23 °C-6 °CQ̇ = ?

A wall is made of 100 mm of glass and 25 mm of brick, with an area of 6 m². The outer faces are at 23 °C and -6 °C. Find the heat flow Q̇ through the wall.

L1 = 100 mm, k1 = 0.96 W/(m·K)L2 = 25 mm, k2 = 0.72 W/(m·K)A = 6 m²T1 = 23 °CT3 = -6 °C
Q̇ = W
20.Heat conductionHard
Brick, k = 0.72100 mmGypsum board, k = 0.17100 mmroom 21 °Coutside 5 °CTs​ = ?Q̇

A wall of 100 mm brick and 100 mm gypsum board separates a room at 21 °C from outside air at 5 °C. The convection coefficients are 10 W/(m²·K) inside and 20 W/(m²·K) outside, and the wall area is 20 m². Find the temperature Ts of the inside surface of the wall.

L1 = 100 mm, k1 = 0.72 W/(m·K)L2 = 100 mm, k2 = 0.17 W/(m·K)A = 20 m²hi = 10 W/(m²·K)ho = 20 W/(m²·K)Troom = 21 °CTout = 5 °C
Ts = °C
21.Pipe friction & head lossMedium
V = 2.2 m/sD = 75 mmL = 50 mf = 0.03

Water (ρ = 1000 kg/m³) flows at 2.2 m/s through a horizontal pipe, 50 m long, with an inside diameter of 75 mm. Use the Darcy friction factor f = 0.03 and g = 9.81 m/s². Find the pressure drop Δp over the pipe in kPa.

V = 2.2 m/sL = 50 mD = 75 mmf = 0.03ρ = 1000 kg/m³
Δp = kPa
22.Pipe friction & head lossHard
K = 2Δz = ?L = 200 m, D = 200 mm, f = 0.0224× bend (K = 0.3)

Two open reservoirs are joined by a pipe 200 m long with an inside diameter of 200 mm and a Darcy friction factor f = 0.022. The minor losses are a square-edged entrance (K = 0.5), 4 bends (K = 0.3 each), a valve (K = 2) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². What difference in water level Δz between the reservoirs gives a flow rate of 60 L/s?

Q = 60 L/sL = 200 mD = 200 mmf = 0.022Kentrance = 0.5Kbend = 0.3 (×4)Kvalve = 2Kexit = 1.0
Δz = m
23.Pumps & pump powerMedium
PQ = 30 L/sH = 22 m

A pump with an efficiency of 82% delivers 30 L/s of water (ρ = 1000 kg/m³) against a head of 22 m. Use g = 9.81 m/s². Find the shaft power Pshaft needed, in kW.

Q = 30 L/sH = 22 mη = 82%g = 9.81 m/s²
Pshaft = kW
24.Pumps & pump powerHard
250 kPa (gauge)PQ = 20 L/sΔz = 5 mL = 200 m, D = 100 mm, f = 0.018, ΣK = 4

A pump moves 20 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 5 m higher. The pipe is 200 m long with an inside diameter of 100 mm and a Darcy friction factor f = 0.018; the minor-loss coefficients add up to ΣK = 4 (entrance and exit included). Use g = 9.81 m/s². The upper tank is closed and the air above its water is at a gauge pressure of 250 kPa. Find the head H the pump must add.

Q = 20 L/sΔz = 5 mL = 200 mD = 100 mmf = 0.018ΣK = 4ptank = 250 kPa
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 225 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
salt: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 450·(50 − 40)/(40 − 20) = 225 kg/h

Answer

ṁ2 = 225 kg/h
2.Mass balance

Answer: W = 676.9 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 800·10/65 = 123.1 kg/h

Total balance

W = F − P = 800 − 123.1 = 676.9 kg/h

Answer

W = 676.9 kg/h
3.Energy balance

Answer: tout = 90.38 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 2·2.1·(170 − 90) = 336 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 10 + 336/(1·4.18) = 90.38 °C

Answer

tout = 90.38 °C
4.Energy balance

Answer: ṁc = 1.085 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 2·2.1·(170 − 110) = 252 kW

Heat that reaches the water

Qc = (1 − 0.1)·252 = 226.8 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 226.8/(4.18·50) = 1.085 kg/s

Answer

ṁc = 1.085 kg/s
5.Ideal gas law

Answer: P = 1788 kPa

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = m/M = 270/39.95 = 6.758 mol
T = 45 + 273.15 = 318.1 K

Pressure

P = nRT/V = 6.758·8.314·318.1/0.01 = 1788 kPa

Answer

P = 1788 kPa
6.Ideal gas law

Answer: ρ = 3.747 kg/m³

Ideal gas density: ρ = PM/(RT).

Rearrange the gas law

PV = (m/M)RT → ρ = m/V = PM/(RT)
T = 80 + 273.15 = 353.1 K

Density

ρ = 250·44.01/(8.314·353.1) = 3.747 kg/m³

Answer

ρ = 3.747 kg/m³
7.Stoichiometry

Answer: m = 45.05 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(H2) = 24/2.016 = 11.9 mol
n(O2) = 40/32 = 1.25 mol

Limiting reactant

11.9/2 = 5.952, 1.25/1 = 1.25 → O2

Mass of product

n(H2O) = 1.25·2 = 2.5 mol
m = 2.5·18.02 = 45.05 g

Answer

m = 45.05 g
8.Stoichiometry

Answer: Y = 54.97 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(Fe2O3) = 20/159.69 = 0.1252 mol
m = 0.1252·2/1·55.85 = 13.99 g

Percent yield

Y = 7.69/13.99·100 = 54.97%

Answer

Y = 54.97%
9.Chemical equilibrium

Answer: [H2] = 0.1778 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

49 = (2x)²/(0.8 − x)²

Take the square root

7 = 2x/(0.8 − x) → x = 0.8·7/(2 + 7) = 0.6222 mol/L

Equilibrium concentration

[H₂] = 0.8 − x = 0.1778 mol/L

Answer

[H2] = 0.1778 mol/L
10.Chemical equilibrium

Answer: [PCl5] = 0.146 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.02 = x²/(0.2 − x) → x² + 0.02·x − 0.004 = 0

Solve the quadratic

x = (−0.02 + √(0.02² + 4·0.004))/2 = 0.05403 mol/L

Equilibrium concentration

[PCl₅] = 0.2 − 0.05403 = 0.146 mol/L

Answer

[PCl5] = 0.146 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 34.2 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

150·0.897·(110 − Tf) = 200·4.18·(Tf − 22)

Solve for the final temperature

Tf = (134.6·110 + 836·22)/(134.6 + 836) = 34.2 °C

Answer

Tf = 34.2 °C
12.Calorimetry & enthalpy

Answer: ΔH° = −5755 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [8·(−393.5) + 10·(−285.8)] − [2·(−125.6) + 13·0] = −5755 kJ

Answer

ΔH° = −5755 kJ

Negative: the reaction gives off heat (exothermic).

13.Reaction kinetics

Answer: CA = 0.4 mol/L

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Integrated second-order law

1/CA = 1/CA0 + kt = 0.5 + 0.1·20 = 2.5 L/mol
CA = 1/2.5 = 0.4 mol/L

Answer

CA = 0.4 mol/L
14.Reaction kinetics

Answer: k2 = 0.5495 min⁻¹

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperatures

T1 = 313.1 K, T2 = 338.1 K

Arrhenius ratio

ln(k2/k1) = −(60000/8.314)·(1/338.1 − 1/313.1) = 1.704
k2 = 0.1·e1.704 = 0.5495 min⁻¹

Answer

k2 = 0.5495 min⁻¹
15.Reactor sizing (CSTR & PFR)

Answer: CA = 0.9157 mol/L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 250/80 = 3.125 min

Outlet concentration

CA = 2·e−0.25·3.125 = 0.9157 mol/L

Answer

CA = 0.9157 mol/L

Conversion: X = 54.22%.

16.Reactor sizing (CSTR & PFR)

Answer: X = 90.57 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 800/10 = 80 min, kτ = 0.12·80 = 9.6

Conversion

X = kτ/(1 + kτ) = 9.6/(1 + 9.6) = 90.57%

Answer

X = 90.57%
17.Heat exchangers (LMTD)

Answer: A = 1.422 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences (counter-flow)

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 180 − 25 = 155 K
ΔT₂ = Th,out − Tc,in = 30 − 10 = 20 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (155 − 20)/ln(155/20) = 65.93 K

Area

A = Q̇/(U·F·ΔTlm,cf) = 60000/(800·0.8·65.93) = 1.422 m²

Answer

A = 1.422 m²
18.Heat exchangers (LMTD)

Answer: Tc,out = 133.2 °C

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Combine the energy balance and the rate equation

With ΔT₁ = Ts − Tc,in and ΔT₂ = Ts − Tc,out, the difference ΔT₁ − ΔT₂ equals the water temperature rise, so the rise cancels.

ṁcp(ΔT₁ − ΔT₂) = U·A·(ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂)
ln(ΔT₁/ΔT₂) = U·A/(ṁcp) = 3000·4/(1·4180) = 2.871

Outlet temperature

ΔT₂ = ΔT₁·e−2.871 = 120·0.05665 = 6.798 K
Tc,out = 140 − 6.798 = 133.2 °C

Answer

Tc,out = 133.2 °C

Heat transferred: Q̇ = 473.2 kW.

19.Heat conduction

Answer: Q̇ = 1253 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (100/1000)/(0.96·6) = 0.01736 K/W
R2 = L2/(k2A) = (25/1000)/(0.72·6) = 0.005787 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 29/0.02315 = 1253 W

Answer

Q̇ = 1253 W
20.Heat conduction

Answer: Ts = 19.18 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(10·20) = 0.005 K/W
R1 = L1/(k1A) = (100/1000)/(0.72·20) = 0.006944 K/W
R2 = L2/(k2A) = (100/1000)/(0.17·20) = 0.02941 K/W
Ro = 1/(hoA) = 1/(20·20) = 0.0025 K/W
ΣR = 0.04386 K/W

Heat loss

Q̇ = (21 − (5))/0.04386 = 364.8 W
Ts = Troom − Q̇·Ri = 21 − 364.8·0.005 = 19.18 °C

Answer

Ts = 19.18 °C
21.Pipe friction & head loss

Answer: Δp = 48.4 kPa

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Head loss

hf = f·(L/D)·V²/(2g) = 0.03·(50/0.075)·2.2²/(2·9.81) = 4.934 m

Pressure drop

The pipe is horizontal and the velocity does not change, so the energy equation reduces to Δp = ρ·g·hf.

Δp = ρ·g·hf = 1000·9.81·4.934 = 48400 Pa = 48.4 kPa

Answer

Δp = 48.4 kPa
22.Pipe friction & head loss

Answer: Δz = 4.964 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.06/0.03142 = 1.91 m/s
V²/(2g) = 0.1859 m

Loss coefficients

f·L/D = 0.022·200/0.2 = 22
ΣK = 0.5 + 4·0.3 + 2 + 1.0 = 4.7

Total head loss

hf = 22·0.1859 = 4.09 m
hm = 4.7·0.1859 = 0.8738 m
Δz = hf + hm = 4.964 m

Answer

Δz = 4.964 m
23.Pumps & pump power

Answer: Pshaft = 7.896 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.03·22 = 6.475 kW

Shaft power

Pshaft = Ph/η = 6.475/0.82 = 7.896 kW

Answer

Pshaft = 7.896 kW
24.Pumps & pump power

Answer: H = 43.7 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.02/0.007854 = 2.546 m/s
V²/(2g) = 0.3305 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (36 + 4)·0.3305 = 13.22 m

Pressure head

p/(ρ·g) = 250000/(1000·9.81) = 25.48 m

Pump head

Both surfaces are practically at rest, so there is no velocity head term.

H = Δz + p/(ρ·g) + hL = 5 + 25.48 + 13.22 = 43.7 m

Answer

H = 43.7 m

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