FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1250 kg/h · 10% sugarStream 2ṁ₂ = ? · 30% sugarProduct15% sugar

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 15% sugar? Find ṁ2.

ṁ1 = 250 kg/hx1 = 10 %x2 = 30 %x3 = 15 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F4300 kg/h · 6% sugarProduct P40% sugarVapour W (pure water)W = ? kg/h

An evaporator concentrates a sugar solution by boiling off pure water. Find the water evaporated W in kg/h.

F = 4300 kg/hxF = 6 %xP = 40 %
W = kg/h
3.Energy balanceMedium
hot sidecold sideethanol · 180 °C120 °Cwater · 25 °Ct = ? °C

Hot ethanol cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 3 kg/scp,h = 2.44 kJ/(kg·K)Th: 180 → 120 °Cṁc = 1.5 kg/scp,c = 4.18 kJ/(kg·K)tin = 25 °C
tout = °C
4.Energy balanceHard
hot sidecold sidelight oil · 120 °C70 °Cwater · 20 °C35 °C · ṁ = ?15% lost

Hot light oil heats water in an exchanger that loses 15% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 0.5 kg/scp,h = 2.1 kJ/(kg·K)Th: 120 → 70 °Ct: 20 → 35 °Ccp,c = 4.18 kJ/(kg·K)loss = 15 %
ṁc = kg/s
5.Ideal gas lawMedium
370 g of O₂V = 5 LT = 40 °CP = ?

A tank of 5 L contains 370 g of O₂ at 40 °C. Treat it as an ideal gas and find the pressure P.

m = 370 gM = 32 g/molV = 5 LT = 40 °CR = 8.314 J/(mol·K)
P = kPa
6.Ideal gas lawHard
CO₂, M = 44.01 g/molP = 700 kPaT = 80 °Cρ = ?

Find the density ρ of CO₂ at 700 kPa and 80 °C, treating it as an ideal gas.

M = 44.01 g/molP = 700 kPaT = 80 °CR = 8.314 J/(mol·K)
ρ = kg/m³
7.StoichiometryMedium
m(X)n(X)n(Fe)m(Fe)÷ M(X)× 2/ν× M(Fe)

10 g of Fe2O3 and 20 g of CO react according to Fe2O3 + 3CO → 2Fe + 3CO2. What mass m of Fe can form?

M(Fe2O3) = 159.69M(CO) = 28.01M(Fe) = 55.85 g/mol
m = g
8.StoichiometryHard
m(CaCO3​)n(CaCO3​)n(CaO)m(CaO)÷ M(CaCO3​)× 1/1× M(CaO)

In the reaction CaCO3 → CaO + CO2, 30 g of CaCO3 reacts completely (the other reactants are in excess) and 9.24 g of CaO is collected. Find the percent yield Y.

M(CaCO3) = 100.09 g/molM(CaO) = 56.08 g/molactual: 9.24 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII0.250.250C−x−x+2xE0.25 − x0.25 − x2x

0.25 mol/L of H₂ and 0.25 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 16. Find the equilibrium concentration [HI].

[H₂]₀ = [I₂]₀ = 0.25 mol/LKc = 16
[HI] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.400C−x+x+xE0.4 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.05 at the reaction temperature. A container starts with 0.4 mol/L of PCl₅ only. Find the equilibrium concentration [PCl5].

[PCl₅]₀ = 0.4 mol/LKc = 0.05
[PCl5] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Aluminiumm = 250 gT = 160 °Cc = 0.897 J/(g·°C)Waterm = 250 gT = 22 °Cc = 4.18 J/(g·°C)

A 250 g block of aluminium (c = 0.897 J/(g·°C)) at 160 °C is dropped into 250 g of water (c = 4.18 J/(g·°C)) at 22 °C in an insulated cup. Find the final temperature Tf.

mmetal = 250 gcmetal = 0.897 J/(g·°C)Tmetal = 160 °Cmwater = 250 gTwater = 22 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H2C2​H6​ + 7O₂reactants4CO₂ + 6H₂O(l)productsΔH° = ?

Use the standard enthalpies of formation to find ΔH° for the reaction 2C2H6 + 7O₂ → 4CO₂ + 6H₂O(l).

ΔH°f(C2H6) = −84.7 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
ΔH° = kJ
13.Reaction kineticsMedium
t (min)X (%)t = ?80%

A first-order reaction in a batch reactor has k = 0.02 min⁻¹. How long does it take to reach 80% conversion? Find t.

k = 0.02 min⁻¹X = 80 %
t = min
14.Reaction kineticsHard
Tk30 °C0.0560 °C0.209

The rate constant of a reaction is 0.05 min⁻¹ at 30 °C and 0.209 min⁻¹ at 60 °C. Find the activation energy Ea.

k1 = 0.05 min⁻¹T1 = 30 °Ck2 = 0.209 min⁻¹T2 = 60 °CR = 8.314 J/(mol·K)
Ea = kJ/mol
15.Reactor sizing (CSTR & PFR)Medium
Q = 5 L/minX = 95%V = ?, k = 0.25 min⁻¹

A first-order liquid-phase reaction A → B with k = 0.25 min⁻¹ is carried out in a plug-flow reactor (PFR) fed at 5 L/min. The density is constant and the reactor is at steady state. Find the reactor volume V in litres for 95% conversion of A.

Q = 5 L/mink = 0.25 min⁻¹X = 95%
V = L
16.Reactor sizing (CSTR & PFR)Hard
Q = 50 L/minX = ?V = 200 L

A first-order liquid-phase reaction (k = 0.4 min⁻¹) runs in a 200 L plug-flow reactor (PFR) fed at 50 L/min. The density is constant and the reactor is at steady state. Find the conversion X in percent.

V = 200 LQ = 50 L/mink = 0.4 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT175 °C85 °C65 °C20 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 420 kW. The hot fluid cools from 175 to 85 °C and the cold fluid heats from 20 to 65 °C. The overall heat transfer coefficient is 300 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 420 kWU = 300 W/(m²·K)Th: 175 → 85 °CTc: 20 → 65 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT130 °C90 °C48.92 °C25 °CΔT₁ΔT₂counter-flow

Hot oil (1.5 kg/s, cp = 2.5 kJ/(kg·K)) cools from 130 to 90 °C in a counter-flow exchanger. It heats 1.5 kg/s of water (cp = 4.18 kJ/(kg·K)) that enters at 25 °C. With U = 500 W/(m²·K), find the heat transfer area A needed.

ṁh = 1.5 kg/scp,h = 2.5 kJ/(kg·K)Th: 130 → 90 °Cṁc = 1.5 kg/scp,c = 4.18 kJ/(kg·K)Tc,in = 25 °CU = 500 W/(m²·K)
A = m²
19.Heat conductionMedium
Gypsum board, k = 0.17100 mmWood, k = 0.17100 mm25 °C-15 °CQ̇ = ?

A wall is made of 100 mm of gypsum board and 100 mm of wood, with an area of 8 m². The outer faces are at 25 °C and -15 °C. Find the heat flow Q̇ through the wall.

L1 = 100 mm, k1 = 0.17 W/(m·K)L2 = 100 mm, k2 = 0.17 W/(m·K)A = 8 m²T1 = 25 °CT3 = -15 °C
Q̇ = W
20.Heat conductionHard
Gypsum board, k = 0.17100 mmWood, k = 0.17150 mmroom 21 °Coutside -15 °CQ̇ = ?

A wall of 100 mm gypsum board and 150 mm wood separates a room at 21 °C from outside air at -15 °C. The convection coefficients are 8 W/(m²·K) inside and 25 W/(m²·K) outside, and the wall area is 6 m². Find the heat loss Q̇ through the wall.

L1 = 100 mm, k1 = 0.17 W/(m·K)L2 = 150 mm, k2 = 0.17 W/(m·K)A = 6 m²hi = 8 W/(m²·K)ho = 25 W/(m²·K)Troom = 21 °CTout = -15 °C
Q̇ = W
21.Pipe friction & head lossMedium
Q = 50 L/sD = 150 mmL = 50 mf = 0.03

Water flows at 50 L/s through a pipe 50 m long with an inside diameter of 150 mm. Use the Darcy friction factor f = 0.03 and g = 9.81 m/s². Find the friction head loss hf.

Q = 50 L/sL = 50 mD = 150 mmf = 0.03g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 2Δz = 18 mL = 300 m, D = 300 mm, f = 0.0154× bend (K = 0.3)

Two open reservoirs are joined by a pipe 300 m long with an inside diameter of 300 mm and a Darcy friction factor f = 0.015. The water surface of the upper reservoir is 18 m above that of the lower one. The minor losses are a square-edged entrance (K = 0.5), 4 bends (K = 0.3 each), a valve (K = 2) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². Find the flow rate Q in L/s.

Δz = 18 mL = 300 mD = 300 mmf = 0.015Kentrance = 0.5Kbend = 0.3 (×4)Kvalve = 2Kexit = 1.0
Q = L/s
23.Pumps & pump powerMedium
PQ = 40 L/sH = 64 m

A pump delivers 40 L/s of water (ρ = 1000 kg/m³) against a head of 64 m. The pump efficiency is 82% and the electric motor driving it has an efficiency of 92%. Use g = 9.81 m/s². Find the electrical power Pel the motor draws, in kW.

Q = 40 L/sH = 64 mηpump = 82%ηmotor = 92%g = 9.81 m/s²
Pel = kW
24.Pumps & pump powerHard
350 kPa (gauge)PQ = 100 L/sΔz = 9 mL = 300 m, D = 250 mm, f = 0.018, ΣK = 8

A pump moves 100 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 9 m higher. The pipe is 300 m long with an inside diameter of 250 mm and a Darcy friction factor f = 0.018; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². The upper tank is closed and the air above its water is at a gauge pressure of 350 kPa. Find the head H the pump must add.

Q = 100 L/sΔz = 9 mL = 300 mD = 250 mmf = 0.018ΣK = 8ptank = 350 kPa
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 83.33 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
sugar: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 250·(10 − 15)/(15 − 30) = 83.33 kg/h

Answer

ṁ2 = 83.33 kg/h
2.Mass balance

Answer: W = 3655 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 4300·6/40 = 645 kg/h

Total balance

W = F − P = 4300 − 645 = 3655 kg/h

Answer

W = 3655 kg/h
3.Energy balance

Answer: tout = 95.05 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 3·2.44·(180 − 120) = 439.2 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 25 + 439.2/(1.5·4.18) = 95.05 °C

Answer

tout = 95.05 °C
4.Energy balance

Answer: ṁc = 0.7117 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 0.5·2.1·(120 − 70) = 52.5 kW

Heat that reaches the water

Qc = (1 − 0.15)·52.5 = 44.63 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 44.63/(4.18·15) = 0.7117 kg/s

Answer

ṁc = 0.7117 kg/s
5.Ideal gas law

Answer: P = 6021 kPa

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = m/M = 370/32 = 11.56 mol
T = 40 + 273.15 = 313.1 K

Pressure

P = nRT/V = 11.56·8.314·313.1/0.005 = 6021 kPa

Answer

P = 6021 kPa
6.Ideal gas law

Answer: ρ = 10.49 kg/m³

Ideal gas density: ρ = PM/(RT).

Rearrange the gas law

PV = (m/M)RT → ρ = m/V = PM/(RT)
T = 80 + 273.15 = 353.1 K

Density

ρ = 700·44.01/(8.314·353.1) = 10.49 kg/m³

Answer

ρ = 10.49 kg/m³
7.Stoichiometry

Answer: m = 6.995 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(Fe2O3) = 10/159.69 = 0.06262 mol
n(CO) = 20/28.01 = 0.714 mol

Limiting reactant

0.06262/1 = 0.06262, 0.714/3 = 0.238 → Fe2O3

Mass of product

n(Fe) = 0.06262·2 = 0.1252 mol
m = 0.1252·55.85 = 6.995 g

Answer

m = 6.995 g
8.Stoichiometry

Answer: Y = 54.97 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(CaCO3) = 30/100.09 = 0.2997 mol
m = 0.2997·1/1·56.08 = 16.81 g

Percent yield

Y = 9.24/16.81·100 = 54.97%

Answer

Y = 54.97%
9.Chemical equilibrium

Answer: [HI] = 0.3333 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

16 = (2x)²/(0.25 − x)²

Take the square root

4 = 2x/(0.25 − x) → x = 0.25·4/(2 + 4) = 0.1667 mol/L

Equilibrium concentration

[HI] = 2x = 0.3333 mol/L

Answer

[HI] = 0.3333 mol/L
10.Chemical equilibrium

Answer: [PCl5] = 0.2814 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.05 = x²/(0.4 − x) → x² + 0.05·x − 0.02 = 0

Solve the quadratic

x = (−0.05 + √(0.05² + 4·0.02))/2 = 0.1186 mol/L

Equilibrium concentration

[PCl₅] = 0.4 − 0.1186 = 0.2814 mol/L

Answer

[PCl5] = 0.2814 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 46.38 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

250·0.897·(160 − Tf) = 250·4.18·(Tf − 22)

Solve for the final temperature

Tf = (224.3·160 + 1045·22)/(224.3 + 1045) = 46.38 °C

Answer

Tf = 46.38 °C
12.Calorimetry & enthalpy

Answer: ΔH° = −3119 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [4·(−393.5) + 6·(−285.8)] − [2·(−84.7) + 7·0] = −3119 kJ

Answer

ΔH° = −3119 kJ

Negative: the reaction gives off heat (exothermic).

13.Reaction kinetics

Answer: t = 80.47 min

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Conversion and concentration

C/C0 = 1 − X = 0.2

Solve for the time

t = −ln(1 − X)/k = −ln(0.2)/0.02 = 80.47 min

Answer

t = 80.47 min
14.Reaction kinetics

Answer: Ea = 40.03 kJ/mol

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperatures

T1 = 303.1 K, T2 = 333.1 K

Solve Arrhenius for Ea

Ea = −R·ln(k2/k1)/(1/T2 − 1/T1) = −8.314·1.43/(-2.970e-4) = 40033 J/mol
Ea = 40.03 kJ/mol

Answer

Ea = 40.03 kJ/mol
15.Reactor sizing (CSTR & PFR)

Answer: V = 59.91 L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = ln(1/(1 − 0.95))/0.25 = 2.996/0.25 = 11.98 min

Volume

V = Q·τ = 5·11.98 = 59.91 L

Answer

V = 59.91 L
16.Reactor sizing (CSTR & PFR)

Answer: X = 79.81 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 200/50 = 4 min, kτ = 0.4·4 = 1.6

Conversion

X = 1 − e−kτ = 1 − e−1.6 = 79.81%

Answer

X = 79.81%
17.Heat exchangers (LMTD)

Answer: A = 16.37 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 175 − 65 = 110 K
ΔT₂ = Th,out − Tc,in = 85 − 20 = 65 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (110 − 65)/ln(110/65) = 85.54 K

Area

A = Q̇/(U·ΔTlm) = 420000/(300·85.54) = 16.37 m²

Answer

A = 16.37 m²
18.Heat exchangers (LMTD)

Answer: A = 4.124 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Heat duty and water outlet temperature

Q̇ = ṁhcp,h(Th,in − Th,out) = 1.5·2.5·40 = 150 kW
Tc,out = 25 + 150/(1.5·4.18) = 48.92 °C

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 130 − 48.92 = 81.08 K
ΔT₂ = Th,out − Tc,in = 90 − 25 = 65 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (81.08 − 65)/ln(81.08/65) = 72.74 K

Area

A = Q̇/(U·ΔTlm) = 150000/(500·72.74) = 4.124 m²

Answer

A = 4.124 m²
19.Heat conduction

Answer: Q̇ = 272 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (100/1000)/(0.17·8) = 0.07353 K/W
R2 = L2/(k2A) = (100/1000)/(0.17·8) = 0.07353 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 40/0.1471 = 272 W

Answer

Q̇ = 272 W
20.Heat conduction

Answer: Q̇ = 132.1 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(8·6) = 0.02083 K/W
R1 = L1/(k1A) = (100/1000)/(0.17·6) = 0.09804 K/W
R2 = L2/(k2A) = (150/1000)/(0.17·6) = 0.1471 K/W
Ro = 1/(hoA) = 1/(25·6) = 0.006667 K/W
ΣR = 0.2726 K/W

Heat loss

Q̇ = (21 − (-15))/0.2726 = 132.1 W

Answer

Q̇ = 132.1 W
21.Pipe friction & head loss

Answer: hf = 4.08 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Mean velocity

A = π·0.15²/4 = 0.01767 m²
V = Q/A = 0.05/0.01767 = 2.829 m/s

Velocity head

V²/(2g) = 2.829²/(2·9.81) = 0.408 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.03·(50/0.15)·2.829²/(2·9.81) = 4.08 m

Answer

hf = 4.08 m
22.Pipe friction & head loss

Answer: Q = 299.3 L/s

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Loss coefficients

f·L/D = 0.015·300/0.3 = 15
ΣK = 0.5 + 4·0.3 + 2 + 1.0 = 4.7

Energy equation

Both surfaces are open to the air and practically at rest, so all of Δz is lost in the pipe.

18 = (15 + 4.7)·V²/(2·9.81)
V = √(2·9.81·18/19.7) = 4.234 m/s

Flow rate

Q = V·π·D²/4 = 4.234·0.07069 = 0.2993 m³/s = 299.3 L/s

Answer

Q = 299.3 L/s
23.Pumps & pump power

Answer: Pel = 33.29 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.04·64 = 25.11 kW

Shaft power

Pshaft = 25.11/0.82 = 30.63 kW

Electrical power

Pel = 30.63/0.92 = 33.29 kW

Answer

Pel = 33.29 kW
24.Pumps & pump power

Answer: H = 50.94 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.1/0.04909 = 2.037 m/s
V²/(2g) = 0.2115 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (21.6 + 8)·0.2115 = 6.261 m

Pressure head

p/(ρ·g) = 350000/(1000·9.81) = 35.68 m

Pump head

Both surfaces are practically at rest, so there is no velocity head term.

H = Δz + p/(ρ·g) + hL = 9 + 35.68 + 6.261 = 50.94 m

Answer

H = 50.94 m

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