Mass balance
- Steady state
- in = out
- Total balance
- ṁ1 + ṁ2 = ṁ3
- Component balance
- ṁ1x1 + ṁ2x2 = ṁ3x3
- Evaporator
- F·xF = P·xP, W = F − P
Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.
How much of stream 2 must be added each hour to stream 1 so that the blended product contains 25% NaOH? Find ṁ2.
An evaporator concentrates a sugar solution by boiling off pure water. Find the water evaporated W in kg/h.
Hot light oil cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.
Hot ethanol heats water in an exchanger that loses 15% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.
What volume V does 210 g of He occupy at 750 kPa and 30 °C? Treat it as an ideal gas.
Find the density ρ of CO₂ at 100 kPa and 80 °C, treating it as an ideal gas.
4 g of N2 and 24 g of H2 react according to N2 + 3H2 → 2NH3. What mass m of NH3 can form?
In the reaction 2Na + Cl2 → 2NaCl, 24 g of Na reacts completely (the other reactants are in excess) and 47.59 g of NaCl is collected. Find the percent yield Y.
1 mol/L of H₂ and 1 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 36. Find the equilibrium concentration [H2].
PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.1 at the reaction temperature. A container starts with 0.5 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].
A 250 g block of aluminium (c = 0.897 J/(g·°C)) at 100 °C is dropped into 250 g of water (c = 4.18 J/(g·°C)) at 20 °C in an insulated cup. Find the final temperature Tf.
Use the standard enthalpies of formation to find the heat q released when 250 g of C4H10 (M = 58.12 g/mol) burns completely: 2C4H10 + 13O₂ → 8CO₂ + 10H₂O(l). Give q as a positive number.
A first-order reaction in a batch reactor has k = 0.1 min⁻¹. How long does it take to reach 80% conversion? Find t.
A reaction has an activation energy of 90 kJ/mol. At 30 °C it is too slow. To what temperature T2 (in °C) must it be heated to make it 3 times faster?
A liquid-phase first-order reaction A → B (k = 0.25 min⁻¹) runs in a 150 L plug-flow reactor (PFR). The feed enters at 20 L/min with CA0 = 1 mol/L. The density is constant and the reactor is at steady state. Find the outlet concentration CA.
A first-order liquid-phase reaction (k = 0.12 min⁻¹) runs in two equal CSTRs in series, each of 200 L. The feed rate is 25 L/min, the density is constant and the reactors are at steady state. Find the overall conversion X in percent.
A counter-flow heat exchanger transfers 130 kW. The hot fluid cools from 80 to 50 °C and the cold fluid heats from 30 to 40 °C. The overall heat transfer coefficient is 500 W/(m²·K). Find the heat transfer area A needed.
In a counter-flow heat exchanger both streams have the same heat capacity rate, ṁ·cp = 1.5 kW/K. The hot stream enters at 180 °C and the cold stream at 25 °C. The exchanger has A = 4 m² and U = 200 W/(m²·K). Find the hot outlet temperature Th,out.
A wall is made of 150 mm of mineral wool and 100 mm of brick, with an area of 12 m². The outer faces are at 17 °C and -9 °C. Find the temperature Ti at the interface between the two layers.
A wall of 200 mm expanded polystyrene and 150 mm concrete separates a room at 21 °C from outside air at -2 °C. The convection coefficients are 10 W/(m²·K) inside and 25 W/(m²·K) outside, and the wall area is 6 m². Find the heat loss Q̇ through the wall.
Water flows at 8 L/s through a pipe 500 m long with an inside diameter of 100 mm. Use the Darcy friction factor f = 0.028 and g = 9.81 m/s². Find the friction head loss hf.
Two open reservoirs are joined by a pipe 100 m long with an inside diameter of 100 mm and a Darcy friction factor f = 0.018. The minor losses are a square-edged entrance (K = 0.5), 3 bends (K = 0.3 each), a valve (K = 2) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². What difference in water level Δz between the reservoirs gives a flow rate of 12 L/s?
A pump with an efficiency of 60% delivers 25 L/s of water (ρ = 1000 kg/m³) against a head of 66 m. Use g = 9.81 m/s². Find the shaft power Pshaft needed, in kW.
A pump moves 100 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 11 m higher. The pipe is 200 m long with an inside diameter of 250 mm and a Darcy friction factor f = 0.025; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². The upper tank is closed and the air above its water is at a gauge pressure of 100 kPa. Find the head H the pump must add.
Answer: ṁ2 = 83.33 kg/h
Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.
Answer: W = 1924 kg/h
Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.
Answer: tout = 50.1 °C
Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).
Answer: ṁc = 1.323 kg/s
Energy balance with losses: heat released = heat absorbed + heat lost.
Answer: V = 176.3 L
Ideal gas law: PV = nRT, with n = m/M.
Answer: ρ = 1.499 kg/m³
Ideal gas density: ρ = PM/(RT).
Answer: m = 4.862 g
Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.
Answer: Y = 78.01 %
Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.
Answer: [H2] = 0.25 mol/L
Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.
Answer: [Cl2] = 0.1791 mol/L
Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.
Answer: Tf = 34.13 °C
Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.
Answer: q = 12377 kJ
Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.
Answer: t = 16.09 min
Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).
Answer: T2 = 39.62 °C
Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).
Answer: CA = 0.1534 mol/L
Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.
Conversion: X = 84.66%.
Answer: X = 73.97 %
Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.
Answer: A = 9.011 m²
LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.
In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.
Answer: Th,out = 126.1 °C
LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.
The cold outlet sits opposite the hot inlet: Tc,out = Tc,in + (Th,in − Th,out), so ΔT₁ = Th,in − Tc,out = Th,out − Tc,in = ΔT₂.
Heat transferred: Q̇ = 80.87 kW; the cold stream leaves at 78.91 °C.
Answer: Ti = −8.071 °C
Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.
The temperature drops across the first layer by Q̇·R₁.
Answer: Q̇ = 23.15 W
Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.
Answer: hf = 7.403 m
Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.
Answer: Δz = 2.665 m
Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.
Answer: Pshaft = 26.98 kW
Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.
Answer: H = 27.12 m
Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.
Both surfaces are practically at rest, so there is no velocity head term.
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