FE Chemical exam practice: cram pack

Formula sheets, the key method steps for every topic and 24 practice problems, with full solutions at the back.

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1Formulas and methods

Mass balance

Steady state
in = out
Total balance
ṁ1 + ṁ2 = ṁ3
Component balance
ṁ1x1 + ṁ2x2 = ṁ3x3
Evaporator
F·xF = P·xP, W = F − P

Energy balance

Sensible heat
Q = ṁ·cp·ΔT
Latent heat
Q = ṁ·hfg
Mixing
ΣṁcpTin = ΣṁcpTout
Water
cp ≈ 4.18 kJ/(kg·K)

Ideal gas law

Ideal gas law
pV = nRT
Gas constant
R = 8.314 J/(mol·K)
Combined gas law
p1V1/T1 = p2V2/T2
Moles
n = m/M
Temperature
T[K] = T[°C] + 273.15

Stoichiometry

Moles
n = m/M
Concentration
c = n/V
Mole ratio
use the coefficients of the balanced equation
Limiting reactant
the one that runs out first
Percent yield
actual / theoretical × 100%

Method

  1. Write and balance the chemical equation.
  2. Convert the given mass to moles: n = m/M.
  3. Use the coefficients as the mole ratio to find the moles of the substance you want.
  4. Convert back to mass with m = n·M. With two reactants, find the limiting reactant first.

Chemical equilibrium

Equilibrium constant
Kc = [C]c[D]d/([A]a[B]b)
ICE table
Initial, Change (×coefficient), Equilibrium
Quadratic
x = (−b + √(b² − 4ac))/(2a)

Method

  1. Write Kc with products over reactants, each raised to the power of its coefficient.
  2. Set up an ICE table: Initial, Change (in steps of x times the coefficients), Equilibrium.
  3. Put the equilibrium expressions into Kc and solve for x.
  4. Check whether x is small enough for an approximation; otherwise solve the quadratic.

Calorimetry & enthalpy

Heat
q = m·c·ΔT
Water
c = 4.18 J/(g·°C)
Calorimeter
heat lost = heat gained
Enthalpy of reaction
ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants)

Reaction kinetics

First order
ln(CA/CA0) = −kt
Half-life (first order)
t½ = ln 2/k
Second order
1/CA = 1/CA0 + kt
Arrhenius
k = A·e−Ea/(RT)
Two temperatures
ln(k2/k1) = (Ea/R)(1/T1 − 1/T2)

Reactor sizing (CSTR & PFR)

Space time
τ = V/Q
CSTR, first order
τ = X/(k·(1 − X)), CA = CA0/(1 + kτ)
PFR, first order
τ = ln(1/(1 − X))/k, CA = CA0·e−kτ
Conversion from volume
CSTR: X = kτ/(1 + kτ), PFR: X = 1 − e−kτ
N equal CSTRs in series
X = 1 − 1/(1 + kτi)N

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Pipe friction & head loss

Reynolds number
Re = V·D/ν = ρ·V·D/μ
Flow regime
laminar below Re ≈ 2000, turbulent above Re ≈ 4000
Mean velocity
V = Q/A, A = π·D²/4
Darcy–Weisbach
hf = f·(L/D)·V²/(2g)
Minor losses
hm = ΣK·V²/(2g)
Typical K values
entrance 0.5, exit 1.0, 90° bend ≈ 0.3
Pressure drop
Δp = ρ·g·hf
Two open reservoirs
Δz = (f·L/D + ΣK)·V²/(2g)
Free outlet
H = (1 + f·L/D + ΣK)·V²/(2g)

Pumps & pump power

Hydraulic power
Ph = ρ·g·Q·H = Q·Δp
Shaft power
Pshaft = Ph/ηpump
Electrical power
Pel = Pshaft/ηmotor
Pump head
H = Δz + Δp/(ρ·g) + hL
System losses
hL = (f·L/D + ΣK)·V²/(2g)

2Practice problems

1.Mass balanceMedium
MixerStream 1250 kg/h · 30% NaOHStream 2ṁ₂ = ? · 10% NaOHProduct25% NaOH

How much of stream 2 must be added each hour to stream 1 so that the blended product contains 25% NaOH? Find ṁ2.

ṁ1 = 250 kg/hx1 = 30 %x2 = 10 %x3 = 25 %
ṁ2 = kg/h
2.Mass balanceHard
EvaporatorFeed F2600 kg/h · 13% sugarProduct P50% sugarVapour W (pure water)W = ? kg/h

An evaporator concentrates a sugar solution by boiling off pure water. Find the water evaporated W in kg/h.

F = 2600 kg/hxF = 13 %xP = 50 %
W = kg/h
3.Energy balanceMedium
hot sidecold sidelight oil · 180 °C100 °Cwater · 30 °Ct = ? °C

Hot light oil cools water in a counter-flow heat exchanger with no heat loss. Find the water outlet temperature tout.

ṁh = 1 kg/scp,h = 2.1 kJ/(kg·K)Th: 180 → 100 °Cṁc = 2 kg/scp,c = 4.18 kJ/(kg·K)tin = 30 °C
tout = °C
4.Energy balanceHard
hot sidecold sideethanol · 140 °C100 °Cwater · 15 °C45 °C · ṁ = ?15% lost

Hot ethanol heats water in an exchanger that loses 15% of the heat released by the hot stream to the surroundings. Find the water flow rate ṁc needed.

ṁh = 2 kg/scp,h = 2.44 kJ/(kg·K)Th: 140 → 100 °Ct: 15 → 45 °Ccp,c = 4.18 kJ/(kg·K)loss = 15 %
ṁc = kg/s
5.Ideal gas lawMedium
210 g of HeP = 750 kPaT = 30 °CV = ?

What volume V does 210 g of He occupy at 750 kPa and 30 °C? Treat it as an ideal gas.

m = 210 gM = 4.003 g/molP = 750 kPaT = 30 °CR = 8.314 J/(mol·K)
V = L
6.Ideal gas lawHard
CO₂, M = 44.01 g/molP = 100 kPaT = 80 °Cρ = ?

Find the density ρ of CO₂ at 100 kPa and 80 °C, treating it as an ideal gas.

M = 44.01 g/molP = 100 kPaT = 80 °CR = 8.314 J/(mol·K)
ρ = kg/m³
7.StoichiometryMedium
m(X)n(X)n(NH3​)m(NH3​)÷ M(X)× 2/ν× M(NH3​)

4 g of N2 and 24 g of H2 react according to N2 + 3H2 → 2NH3. What mass m of NH3 can form?

M(N2) = 28.02M(H2) = 2.016M(NH3) = 17.03 g/mol
m = g
8.StoichiometryHard
m(Na)n(Na)n(NaCl)m(NaCl)÷ M(Na)× 2/2× M(NaCl)

In the reaction 2Na + Cl2 → 2NaCl, 24 g of Na reacts completely (the other reactants are in excess) and 47.59 g of NaCl is collected. Find the percent yield Y.

M(Na) = 22.99 g/molM(NaCl) = 58.44 g/molactual: 47.59 g
Y = %
9.Chemical equilibriumMedium
H2​I2​HII110C−x−x+2xE1 − x1 − x2x

1 mol/L of H₂ and 1 mol/L of I₂ are put in a container and react: H₂ + I₂ ⇌ 2HI, with Kc = 36. Find the equilibrium concentration [H2].

[H₂]₀ = [I₂]₀ = 1 mol/LKc = 36
[H2] = mol/L
10.Chemical equilibriumHard
PCl5​PCl3​Cl2​I0.500C−x+x+xE0.5 − xxx

PCl₅ decomposes: PCl₅ ⇌ PCl₃ + Cl₂, with Kc = 0.1 at the reaction temperature. A container starts with 0.5 mol/L of PCl₅ only. Find the equilibrium concentration [Cl2].

[PCl₅]₀ = 0.5 mol/LKc = 0.1
[Cl2] = mol/L
11.Calorimetry & enthalpyMedium
Tf​ = ?Aluminiumm = 250 gT = 100 °Cc = 0.897 J/(g·°C)Waterm = 250 gT = 20 °Cc = 4.18 J/(g·°C)

A 250 g block of aluminium (c = 0.897 J/(g·°C)) at 100 °C is dropped into 250 g of water (c = 4.18 J/(g·°C)) at 20 °C in an insulated cup. Find the final temperature Tf.

mmetal = 250 gcmetal = 0.897 J/(g·°C)Tmetal = 100 °Cmwater = 250 gTwater = 20 °Ccwater = 4.18 J/(g·°C)
Tf = °C
12.Calorimetry & enthalpyHard
H250 g C4​H10​2C4​H10​ + 13O₂reactants8CO₂ + 10H₂O(l)productsq = ?

Use the standard enthalpies of formation to find the heat q released when 250 g of C4H10 (M = 58.12 g/mol) burns completely: 2C4H10 + 13O₂ → 8CO₂ + 10H₂O(l). Give q as a positive number.

ΔH°f(C4H10) = −125.6 kJ/molΔH°f(CO₂) = −393.5 kJ/molΔH°f(H₂O, l) = −285.8 kJ/molΔH°f(O₂) = 0
q = kJ
13.Reaction kineticsMedium
t (min)X (%)t = ?80%

A first-order reaction in a batch reactor has k = 0.1 min⁻¹. How long does it take to reach 80% conversion? Find t.

k = 0.1 min⁻¹X = 80 %
t = min
14.Reaction kineticsHard
Tk30 °Ck1​?3·k1​

A reaction has an activation energy of 90 kJ/mol. At 30 °C it is too slow. To what temperature T2 (in °C) must it be heated to make it 3 times faster?

Ea = 90 kJ/molT1 = 30 °Ck2/k1 = 3R = 8.314 J/(mol·K)
T2 = °C
15.Reactor sizing (CSTR & PFR)Medium
Q = 20 L/minCA0​ = 1 mol/LCA​ = ?V = 150 L, k = 0.25 min⁻¹

A liquid-phase first-order reaction A → B (k = 0.25 min⁻¹) runs in a 150 L plug-flow reactor (PFR). The feed enters at 20 L/min with CA0 = 1 mol/L. The density is constant and the reactor is at steady state. Find the outlet concentration CA.

V = 150 LQ = 20 L/mink = 0.25 min⁻¹CA0 = 1 mol/L
CA = mol/L
16.Reactor sizing (CSTR & PFR)Hard
V = 200 LV = 200 LQ = 25 L/minX = ?

A first-order liquid-phase reaction (k = 0.12 min⁻¹) runs in two equal CSTRs in series, each of 200 L. The feed rate is 25 L/min, the density is constant and the reactors are at steady state. Find the overall conversion X in percent.

V = 200 L (×2)Q = 25 L/mink = 0.12 min⁻¹
X = %
17.Heat exchangers (LMTD)Medium
lengthT80 °C50 °C40 °C30 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 130 kW. The hot fluid cools from 80 to 50 °C and the cold fluid heats from 30 to 40 °C. The overall heat transfer coefficient is 500 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 130 kWU = 500 W/(m²·K)Th: 80 → 50 °CTc: 30 → 40 °C
A = m²
18.Heat exchangers (LMTD)Hard
lengthT180 °C??25 °CΔT₁ΔT₂counter-flow

In a counter-flow heat exchanger both streams have the same heat capacity rate, ṁ·cp = 1.5 kW/K. The hot stream enters at 180 °C and the cold stream at 25 °C. The exchanger has A = 4 m² and U = 200 W/(m²·K). Find the hot outlet temperature Th,out.

Ch = Cc = 1.5 kW/KTh,in = 180 °CTc,in = 25 °CA = 4 m²U = 200 W/(m²·K)
Th,out = °C
19.Heat conductionMedium
Mineral wool, k = 0.04150 mmBrick, k = 0.72100 mm17 °C-9 °CTi​ = ?Q̇

A wall is made of 150 mm of mineral wool and 100 mm of brick, with an area of 12 m². The outer faces are at 17 °C and -9 °C. Find the temperature Ti at the interface between the two layers.

L1 = 150 mm, k1 = 0.04 W/(m·K)L2 = 100 mm, k2 = 0.72 W/(m·K)A = 12 m²T1 = 17 °CT3 = -9 °C
Ti = °C
20.Heat conductionHard
Expanded polystyrene, k = 0.035200 mmConcrete, k = 1.4150 mmroom 21 °Coutside -2 °CQ̇ = ?

A wall of 200 mm expanded polystyrene and 150 mm concrete separates a room at 21 °C from outside air at -2 °C. The convection coefficients are 10 W/(m²·K) inside and 25 W/(m²·K) outside, and the wall area is 6 m². Find the heat loss Q̇ through the wall.

L1 = 200 mm, k1 = 0.035 W/(m·K)L2 = 150 mm, k2 = 1.4 W/(m·K)A = 6 m²hi = 10 W/(m²·K)ho = 25 W/(m²·K)Troom = 21 °CTout = -2 °C
Q̇ = W
21.Pipe friction & head lossMedium
Q = 8 L/sD = 100 mmL = 500 mf = 0.028

Water flows at 8 L/s through a pipe 500 m long with an inside diameter of 100 mm. Use the Darcy friction factor f = 0.028 and g = 9.81 m/s². Find the friction head loss hf.

Q = 8 L/sL = 500 mD = 100 mmf = 0.028g = 9.81 m/s²
hf = m
22.Pipe friction & head lossHard
K = 2Δz = ?L = 100 m, D = 100 mm, f = 0.0183× bend (K = 0.3)

Two open reservoirs are joined by a pipe 100 m long with an inside diameter of 100 mm and a Darcy friction factor f = 0.018. The minor losses are a square-edged entrance (K = 0.5), 3 bends (K = 0.3 each), a valve (K = 2) and the exit into the lower reservoir (K = 1.0). Use g = 9.81 m/s². What difference in water level Δz between the reservoirs gives a flow rate of 12 L/s?

Q = 12 L/sL = 100 mD = 100 mmf = 0.018Kentrance = 0.5Kbend = 0.3 (×3)Kvalve = 2Kexit = 1.0
Δz = m
23.Pumps & pump powerMedium
PQ = 25 L/sH = 66 m

A pump with an efficiency of 60% delivers 25 L/s of water (ρ = 1000 kg/m³) against a head of 66 m. Use g = 9.81 m/s². Find the shaft power Pshaft needed, in kW.

Q = 25 L/sH = 66 mη = 60%g = 9.81 m/s²
Pshaft = kW
24.Pumps & pump powerHard
100 kPa (gauge)PQ = 100 L/sΔz = 11 mL = 200 m, D = 250 mm, f = 0.025, ΣK = 8

A pump moves 100 L/s of water (ρ = 1000 kg/m³) from an open lower reservoir to an upper tank whose water surface is 11 m higher. The pipe is 200 m long with an inside diameter of 250 mm and a Darcy friction factor f = 0.025; the minor-loss coefficients add up to ΣK = 8 (entrance and exit included). Use g = 9.81 m/s². The upper tank is closed and the air above its water is at a gauge pressure of 100 kPa. Find the head H the pump must add.

Q = 100 L/sΔz = 11 mL = 200 mD = 250 mmf = 0.025ΣK = 8ptank = 100 kPa
H = m

3Solutions

1.Mass balance

Answer: ṁ2 = 83.33 kg/h

Steady-state mass balance: in = out for the total and for each component. Blending problems combine both.

Balances

Total: ṁ3 = ṁ1 + ṁ2
NaOH: ṁ1x1 + ṁ2x2 = (ṁ1 + ṁ2)x3

Solve for ṁ2

ṁ2 = ṁ1(x1 − x3)/(x3 − x2) = 250·(30 − 25)/(25 − 10) = 83.33 kg/h

Answer

ṁ2 = 83.33 kg/h
2.Mass balance

Answer: W = 1924 kg/h

Tie component: a component that passes through unchanged in one stream (here the solute) links the flows directly. Then the total balance gives the rest.

Solute balance

F·xF = P·xP → P = 2600·13/50 = 676 kg/h

Total balance

W = F − P = 2600 − 676 = 1924 kg/h

Answer

W = 1924 kg/h
3.Energy balance

Answer: tout = 50.1 °C

Exchanger energy balance: with no losses, ṁhcp,h(Th,in − Th,out) = ṁccp,c(tout − tin).

Heat released by the hot stream

Q = 1·2.1·(180 − 100) = 168 kW

Heat picked up by the water

tout = tin + Q/(ṁccp,c) = 30 + 168/(2·4.18) = 50.1 °C

Answer

tout = 50.1 °C
4.Energy balance

Answer: ṁc = 1.323 kg/s

Energy balance with losses: heat released = heat absorbed + heat lost.

Heat released

Qh = 2·2.44·(140 − 100) = 195.2 kW

Heat that reaches the water

Qc = (1 − 0.15)·195.2 = 165.9 kW

Water flow rate

ṁc = Qc/(cp,c·Δt) = 165.9/(4.18·30) = 1.323 kg/s

Answer

ṁc = 1.323 kg/s
5.Ideal gas law

Answer: V = 176.3 L

Ideal gas law: PV = nRT, with n = m/M.

Moles

n = 210/4.003 = 52.46 mol
T = 30 + 273.15 = 303.1 K

Volume

V = nRT/P = 52.46·8.314·303.1/750 = 176.3 L

Answer

V = 176.3 L
6.Ideal gas law

Answer: ρ = 1.499 kg/m³

Ideal gas density: ρ = PM/(RT).

Rearrange the gas law

PV = (m/M)RT → ρ = m/V = PM/(RT)
T = 80 + 273.15 = 353.1 K

Density

ρ = 100·44.01/(8.314·353.1) = 1.499 kg/m³

Answer

ρ = 1.499 kg/m³
7.Stoichiometry

Answer: m = 4.862 g

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Moles of each reactant

n(N2) = 4/28.02 = 0.1428 mol
n(H2) = 24/2.016 = 11.9 mol

Limiting reactant

0.1428/1 = 0.1428, 11.9/3 = 3.968 → N2

Mass of product

n(NH3) = 0.1428·2 = 0.2855 mol
m = 0.2855·17.03 = 4.862 g

Answer

m = 4.862 g
8.Stoichiometry

Answer: Y = 78.01 %

Stoichiometry: a balanced equation counts particles, not grams. Convert mass to moles with n = m/M, use the coefficients of the equation as the mole ratio, then convert back with m = n·M. With two reactants, the limiting reactant is the one that runs out first and fixes how much product forms.

Theoretical yield

n(Na) = 24/22.99 = 1.044 mol
m = 1.044·2/2·58.44 = 61.01 g

Percent yield

Y = 47.59/61.01·100 = 78.01%

Answer

Y = 78.01%
9.Chemical equilibrium

Answer: [H2] = 0.25 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

36 = (2x)²/(1 − x)²

Take the square root

6 = 2x/(1 − x) → x = 1·6/(2 + 6) = 0.75 mol/L

Equilibrium concentration

[H₂] = 1 − x = 0.25 mol/L

Answer

[H2] = 0.25 mol/L
10.Chemical equilibrium

Answer: [Cl2] = 0.1791 mol/L

Chemical equilibrium: for aA + bB ⇌ cC + dD, the equilibrium constant is Kc = [C]c[D]d/([A]a[B]b), using concentrations at equilibrium. An ICE table (Initial, Change, Equilibrium) links the starting amounts to the equilibrium amounts through one unknown x, scaled by the coefficients.

Equilibrium expression

0.1 = x²/(0.5 − x) → x² + 0.1·x − 0.05 = 0

Solve the quadratic

x = (−0.1 + √(0.1² + 4·0.05))/2 = 0.1791 mol/L

Equilibrium concentration

[Cl₂] = x = 0.1791 mol/L

Answer

[Cl2] = 0.1791 mol/L
11.Calorimetry & enthalpy

Answer: Tf = 34.13 °C

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Heat balance

250·0.897·(100 − Tf) = 250·4.18·(Tf − 20)

Solve for the final temperature

Tf = (224.3·100 + 1045·20)/(224.3 + 1045) = 34.13 °C

Answer

Tf = 34.13 °C
12.Calorimetry & enthalpy

Answer: q = 12377 kJ

Heat and enthalpy: heating a substance takes q = m·c·ΔT. In a calorimeter the heat lost by the hot object equals the heat gained by the cold one. The enthalpy change of a reaction follows from enthalpies of formation: ΔH° = ΣΔH°f(products) − ΣΔH°f(reactants), each multiplied by its coefficient.

Enthalpy of reaction

ΔH° = [8·(−393.5) + 10·(−285.8)] − [2·(−125.6) + 13·0] = −5755 kJ

Heat for the given mass

n = 250/58.12 = 4.301 mol
q = n·|ΔH°/2| = 4.301·2877 = 12377 kJ

Answer

q = 12377 kJ
13.Reaction kinetics

Answer: t = 16.09 min

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Conversion and concentration

C/C0 = 1 − X = 0.2

Solve for the time

t = −ln(1 − X)/k = −ln(0.2)/0.1 = 16.09 min

Answer

t = 16.09 min
14.Reaction kinetics

Answer: T2 = 39.62 °C

Reaction rates: for a first-order reaction −dC/dt = kC, so C = C₀·e−kt and the half-life ln 2/k does not depend on concentration. For a second-order reaction 1/C = 1/C₀ + kt. The rate constant rises with temperature following Arrhenius: k = A·e−Ea/(RT).

Absolute temperature

T1 = 303.1 K

Solve Arrhenius for T₂

1/T2 = 1/303.1 − 8.314·ln(3)/90000 = 3.299 × 10⁻³ − 1.015 × 10⁻⁴ = 3.197 × 10⁻³ K⁻¹
T2 = 312.8 K = 39.62 °C

Answer

T2 = 39.62 °C
15.Reactor sizing (CSTR & PFR)

Answer: CA = 0.1534 mol/L

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 150/20 = 7.5 min

Outlet concentration

CA = 1·e−0.25·7.5 = 0.1534 mol/L

Answer

CA = 0.1534 mol/L

Conversion: X = 84.66%.

16.Reactor sizing (CSTR & PFR)

Answer: X = 73.97 %

Ideal reactors, first-order reaction (−rA = k·CA) at steady state, with space time τ = V/Q. A CSTR is perfectly mixed, so the whole volume reacts at the low outlet concentration: τ = X/(k·(1 − X)) and CA = CA0/(1 + k·τ). In a PFR each slice of fluid reacts like a small batch reactor: τ = ln(1/(1 − X))/k and CA = CA0·e−k·τ. For the same conversion a CSTR always needs more volume than a PFR.

Space time

τ = V/Q = 200/25 = 8 min, kτ = 0.12·8 = 0.96

Conversion

C1/CA0 = 1/(1 + kτ) = 1/(1 + 0.96) = 0.5102
C2/CA0 = 1/(1 + kτ)² = 0.2603
X = 1 − 0.2603 = 73.97%

Answer

X = 73.97%
17.Heat exchangers (LMTD)

Answer: A = 9.011 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 80 − 40 = 40 K
ΔT₂ = Th,out − Tc,in = 50 − 30 = 20 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (40 − 20)/ln(40/20) = 28.85 K

Area

A = Q̇/(U·ΔTlm) = 130000/(500·28.85) = 9.011 m²

Answer

A = 9.011 m²
18.Heat exchangers (LMTD)

Answer: Th,out = 126.1 °C

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Constant temperature difference

The cold outlet sits opposite the hot inlet: Tc,out = Tc,in + (Th,in − Th,out), so ΔT₁ = Th,in − Tc,out = Th,out − Tc,in = ΔT₂.

ΔTlm = Th,out − Tc,in

Energy balance equals rate equation

1.5·(180 − Th,out) = 0.8·(Th,out − 25)
Th,out = (1.5·180 + 0.8·25)/(1.5 + 0.8) = 126.1 °C

Answer

Th,out = 126.1 °C

Heat transferred: Q̇ = 80.87 kW; the cold stream leaves at 78.91 °C.

19.Heat conduction

Answer: Ti = −8.071 °C

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (150/1000)/(0.04·12) = 0.3125 K/W
R2 = L2/(k2A) = (100/1000)/(0.72·12) = 0.01157 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 26/0.3241 = 80.23 W

Interface temperature

The temperature drops across the first layer by Q̇·R₁.

Ti = T1 − Q̇·R1 = 17 − 80.23·0.3125 = −8.071 °C

Answer

Ti = −8.071 °C
20.Heat conduction

Answer: Q̇ = 23.15 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(10·6) = 0.01667 K/W
R1 = L1/(k1A) = (200/1000)/(0.035·6) = 0.9524 K/W
R2 = L2/(k2A) = (150/1000)/(1.4·6) = 0.01786 K/W
Ro = 1/(hoA) = 1/(25·6) = 0.006667 K/W
ΣR = 0.9936 K/W

Heat loss

Q̇ = (21 − (-2))/0.9936 = 23.15 W

Answer

Q̇ = 23.15 W
21.Pipe friction & head loss

Answer: hf = 7.403 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Mean velocity

A = π·0.1²/4 = 0.007854 m²
V = Q/A = 0.008/0.007854 = 1.019 m/s

Velocity head

V²/(2g) = 1.019²/(2·9.81) = 0.05288 m

Darcy–Weisbach

hf = f·(L/D)·V²/(2g) = 0.028·(500/0.1)·1.019²/(2·9.81) = 7.403 m

Answer

hf = 7.403 m
22.Pipe friction & head loss

Answer: Δz = 2.665 m

Pipe flow: the Reynolds number Re = V·D/ν = ρ·V·D/μ tells laminar flow (Re below about 2000) from turbulent flow (above about 4000). Friction along a pipe costs the Darcy–Weisbach head loss hf = f·(L/D)·V²/(2g). Fittings, valves, the entrance and the exit add minor losses hm = ΣK·V²/(2g). Between two open reservoir surfaces the energy equation gives Δz = hf + hm, with the exit loss K = 1 included.

Velocity

V = Q/A = 0.012/0.007854 = 1.528 m/s
V²/(2g) = 0.119 m

Loss coefficients

f·L/D = 0.018·100/0.1 = 18
ΣK = 0.5 + 3·0.3 + 2 + 1.0 = 4.4

Total head loss

hf = 18·0.119 = 2.142 m
hm = 4.4·0.119 = 0.5235 m
Δz = hf + hm = 2.665 m

Answer

Δz = 2.665 m
23.Pumps & pump power

Answer: Pshaft = 26.98 kW

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Hydraulic power

Ph = ρ·g·Q·H = 1000·9.81·0.025·66 = 16.19 kW

Shaft power

Pshaft = Ph/η = 16.19/0.6 = 26.98 kW

Answer

Pshaft = 26.98 kW
24.Pumps & pump power

Answer: H = 27.12 m

Pump power: the power given to the water is the hydraulic power Ph = ρ·g·Q·H = Q·Δp. The shaft must deliver more because the pump loses some: Pshaft = Ph/ηpump, and the motor draws Pel = Pshaft/ηmotor. The pump head H follows from the energy equation: static lift + pressure head + all friction and minor losses.

Velocity

V = Q/A = 0.1/0.04909 = 2.037 m/s
V²/(2g) = 0.2115 m

Head losses

hL = (f·L/D + ΣK)·V²/(2g) = (20 + 8)·0.2115 = 5.923 m

Pressure head

p/(ρ·g) = 100000/(1000·9.81) = 10.19 m

Pump head

Both surfaces are practically at rest, so there is no velocity head term.

H = Δz + p/(ρ·g) + hL = 11 + 10.19 + 5.923 = 27.12 m

Answer

H = 27.12 m

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