Heat Transfer: cram pack

Formula sheets, the key method steps for every topic and 4 practice problems, with full solutions at the back.

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1Formulas and methods

Heat conduction

Fourier’s law
Q̇ = kAΔT/L
Conduction resistance
R = L/(kA)
Convection resistance
R = 1/(hA)
Resistances in series
Q̇ = ΔTtotal/ΣR
U-value
U = 1/(ΣR·A)

Heat exchangers (LMTD)

Heat duty
Q = U·A·ΔTlm
Log mean temperature difference
ΔTlm = (ΔT1 − ΔT2)/ln(ΔT1/ΔT2)
Stream balance
Q = ṁcp(Tin − Tout)

2Practice problems

1.Heat conductionMedium
Gypsum board, k = 0.17100 mmConcrete, k = 1.450 mm21 °C-13 °CQ̇ = ?

A wall is made of 100 mm of gypsum board and 50 mm of concrete, with an area of 6 m². The outer faces are at 21 °C and -13 °C. Find the heat flow Q̇ through the wall.

L1 = 100 mm, k1 = 0.17 W/(m·K)L2 = 50 mm, k2 = 1.4 W/(m·K)A = 6 m²T1 = 21 °CT3 = -13 °C
Q̇ = W
2.Heat conductionHard
Wood, k = 0.17200 mmConcrete, k = 1.475 mmroom 20 °Coutside -7 °CQ̇ = ?

A wall of 200 mm wood and 75 mm concrete separates a room at 20 °C from outside air at -7 °C. The convection coefficients are 6 W/(m²·K) inside and 30 W/(m²·K) outside, and the wall area is 15 m². Find the heat loss Q̇ through the wall.

L1 = 200 mm, k1 = 0.17 W/(m·K)L2 = 75 mm, k2 = 1.4 W/(m·K)A = 15 m²hi = 6 W/(m²·K)ho = 30 W/(m²·K)Troom = 20 °CTout = -7 °C
Q̇ = W
3.Heat exchangers (LMTD)Medium
lengthT150 °C70 °C110 °C25 °CΔT₁ΔT₂counter-flow

A counter-flow heat exchanger transfers 370 kW. The hot fluid cools from 150 to 70 °C and the cold fluid heats from 25 to 110 °C. The overall heat transfer coefficient is 200 W/(m²·K). Find the heat transfer area A needed.

Q̇ = 370 kWU = 200 W/(m²·K)Th: 150 → 70 °CTc: 25 → 110 °C
A = m²
4.Heat exchangers (LMTD)Hard
lengthT85 °C??30 °CΔT₁ΔT₂counter-flow

In a counter-flow heat exchanger both streams have the same heat capacity rate, ṁ·cp = 2 kW/K. The hot stream enters at 85 °C and the cold stream at 30 °C. The exchanger has A = 6 m² and U = 800 W/(m²·K). Find the hot outlet temperature Th,out.

Ch = Cc = 2 kW/KTh,in = 85 °CTc,in = 30 °CA = 6 m²U = 800 W/(m²·K)
Th,out = °C

3Solutions

1.Heat conduction

Answer: Q̇ = 326.9 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Layer resistances

R1 = L1/(k1A) = (100/1000)/(0.17·6) = 0.09804 K/W
R2 = L2/(k2A) = (50/1000)/(1.4·6) = 0.005952 K/W

Heat flow

Q̇ = (T1 − T3)/(R1 + R2) = 34/0.104 = 326.9 W

Answer

Q̇ = 326.9 W
2.Heat conduction

Answer: Q̇ = 283.2 W

Thermal resistance: steady heat flow through layers in series behaves like current through resistors in series: Q̇ = ΔT/ΣR, with R = L/(kA) for a conducting layer and R = 1/(hA) for a convecting surface. The temperature drop across each layer is proportional to its resistance.

Resistances in series

Ri = 1/(hiA) = 1/(6·15) = 0.01111 K/W
R1 = L1/(k1A) = (200/1000)/(0.17·15) = 0.07843 K/W
R2 = L2/(k2A) = (75/1000)/(1.4·15) = 0.003571 K/W
Ro = 1/(hoA) = 1/(30·15) = 0.002222 K/W
ΣR = 0.09534 K/W

Heat loss

Q̇ = (20 − (-7))/0.09534 = 283.2 W

Answer

Q̇ = 283.2 W
3.Heat exchangers (LMTD)

Answer: A = 43.58 m²

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

End temperature differences

In counter-flow the hot inlet faces the cold outlet, and the hot outlet faces the cold inlet.

ΔT₁ = Th,in − Tc,out = 150 − 110 = 40 K
ΔT₂ = Th,out − Tc,in = 70 − 25 = 45 K

Log-mean temperature difference

ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂) = (40 − 45)/ln(40/45) = 42.45 K

Area

A = Q̇/(U·ΔTlm) = 370000/(200·42.45) = 43.58 m²

Answer

A = 43.58 m²
4.Heat exchangers (LMTD)

Answer: Th,out = 46.18 °C

LMTD method: the temperature difference between the streams changes along the exchanger, so the rate equation uses its logarithmic mean: Q̇ = U·A·ΔTlm, with ΔTlm = (ΔT₁ − ΔT₂)/ln(ΔT₁/ΔT₂), where ΔT₁ and ΔT₂ are the differences at the two ends. Counter-flow gives a larger ΔTlm than parallel flow for the same inlet and outlet temperatures.

Constant temperature difference

The cold outlet sits opposite the hot inlet: Tc,out = Tc,in + (Th,in − Th,out), so ΔT₁ = Th,in − Tc,out = Th,out − Tc,in = ΔT₂.

ΔTlm = Th,out − Tc,in

Energy balance equals rate equation

2·(85 − Th,out) = 4.8·(Th,out − 30)
Th,out = (2·85 + 4.8·30)/(2 + 4.8) = 46.18 °C

Answer

Th,out = 46.18 °C

Heat transferred: Q̇ = 77.65 kW; the cold stream leaves at 68.82 °C.

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